Vega VEGACAL 62 Operating Instructions Manual
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Vega VEGACAL 62 Operating Instructions Manual

Capacitive rod electrode for continuous level measurement
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Operating Instructions
Capacitive rod electrode for continuous
level measurement
VEGACAL 62
Two-wire 4 ... 20 mA/HART
Document ID: 30024

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Summary of Contents for Vega VEGACAL 62

  • Page 1 Operating Instructions Capacitive rod electrode for continuous level measurement VEGACAL 62 Two-wire 4 … 20 mA/HART Document ID: 30024...

  • Page 2: Table Of Contents

    Parameter adjustment with PACTware ................39 Parameter adjustment with AMS™ and PDM ..............40 Saving the parameterisation data ................... 41 Set up with smartphone/tablet/PC/notebook via Bluetooth ..........42 Preparations ........................42 Connecting ........................43 VEGACAL 62 • Two-wire 4 … 20 mA/HART...
  • Page 3 10.1 Dismounting steps......................49 10.2 Disposal ......................... 49 11 Supplement ..........................50 11.1 Technical data ........................ 50 11.2 Dimensions ........................55 11.3 Industrial property rights ....................59 11.4 Trademark ........................59 Editing status: 2020-09-24 VEGACAL 62 • Two-wire 4 … 20 mA/HART...

  • Page 4: About This Document

    Symbols used Document ID This symbol on the front page of this instruction refers to the Docu- ment ID. By entering the Document ID on www.vega.com you will reach the document download. Information, note, tip: This symbol indicates helpful additional infor- mation and tips for successful work.

  • Page 5: For Your Safety

    During work on and with the device, the required personal protective equipment must always be worn. Appropriate use VEGACAL 62 is a sensor for continuous level measurement. You can find detailed information about the area of application in chapter " Product description". Operational reliability is ensured only if the instrument is properly used according to the specifications in the operating instructions manual as well as possible supplementary instructions.

  • Page 6: Namur Recommendations

    That is why we have introduced an environment management system with the goal of continuously improving company environmental pro- tection. The environment management system is certified according to DIN EN ISO 14001. Please help us fulfil this obligation by observing the environmental instructions in this manual: • Chapter " Packaging, transport and storage" • Chapter " Disposal" VEGACAL 62 • Two-wire 4 … 20 mA/HART...

  • Page 7: Product Description

    The VEGACAL 62 consists of the components: • Process fitting with probe • Housing with electronics • Housing lid Fig. 1: VEGACAL 62, rod version with plastic housing Housing lid Housing with electronics 3 Process fitting VEGACAL 62 • Two-wire 4 … 20 mA/HART...
  • Page 8 Alternatively, you can access the data via your smartphone: • Download the VEGA Tools app from the " Apple App Store" or the " Google Play Store" • Scan the DataMatrix code on the type label of the instrument or •...

  • Page 9: Principle Of Operation

    3 Product description Principle of operation Application area VEGACAL 62 is a level sensor for continuous level measurement in all areas of industry. The partly insulated probe is designed for measurement of bulk solids and can be also used in non-conductive liquids such as for example oil.

  • Page 10: Adjustment

    The instrument can be adjusted with the following adjustment media: • With the display and adjustment module • with the suitable VEGA DTM in conjunction with an adjustment software according to the FDT/DTM standard, e.g. PACTware and • With manufacturer-specific adjustment programs AMS™ or PDM •...
  • Page 11 VEGACONNECT The interface adapter VEGACONNECT enables the connection of communication-capable instruments to the USB interface of a PC. VEGADIS 81 The VEGADIS 81 is an external display and adjustment unit for VEGA plics sensors. ® VEGADIS 82 VEGADIS 82 is suitable for measured value indication and adjustment of sensors with HART protocol.
  • Page 12 3 Product description Screwed flanges are available in different versions according to the Flanges following standards: DIN 2501, EN 1092-1, BS 10, ASME B 16.5, JIS B 2210-1984, GOST 12821-80. VEGACAL 62 • Two-wire 4 … 20 mA/HART...

  • Page 13: Mounting

    Applying tightening forces on the housing can damage its internal parts. Use the hexagon for screwing in. Protection against mois- Use the recommended cables (see chapter " Connecting to power ture supply") and tighten the cable gland. VEGACAL 62 • Two-wire 4 … 20 mA/HART...
  • Page 14 This applies particularly to applications in non-conductive products. In cylindrical tanks, spherical tanks or other asymmetrical tank forms, nonlinear level values are generated due to the varying distance to the vessel wall. VEGACAL 62 • Two-wire 4 … 20 mA/HART...

  • Page 15: Mounting Instructions

    For this reason, mount the instrument at a position in the vessel where no disturbances, e.g. from filling openings, agitators, etc., can occur. This applies particularly to instrument versions with a longer probe. VEGACAL 62 • Two-wire 4 … 20 mA/HART...
  • Page 16 4 Mounting Fig. 7: Inflowing medium VEGACAL 62 • Two-wire 4 … 20 mA/HART...

  • Page 17: Connecting To Power Supply

    In the case of instrument housings with self-sealing NPT threads, it is not possible to have the cable entries screwed in at the factory. The free openings for the cable glands are therefore covered with red dust protection caps as transport protection. VEGACAL 62 • Two-wire 4 … 20 mA/HART...

  • Page 18: Connection Procedure

    5. Insert the cable into the sensor through the cable entry 6. Lift the opening levers of the terminals with a screwdriver (see following illustration) 7. Insert the wire ends into the open terminals according to the wir- ing plan VEGACAL 62 • Two-wire 4 … 20 mA/HART...

  • Page 19: Wiring Plan, Single Chamber Housing

    Fig. 9: Material versions, single chamber housing Plastic Aluminium Stainless steel (precision casting) Stainless steel (electro-polished) Filter element for air pressure compensation of all material versions. Blind plug with version IP66/IP68, 1 bar for Aluminium and stainless steel VEGACAL 62 • Two-wire 4 … 20 mA/HART...

  • Page 20: Wiring Plan, Double Chamber Housing

    I 2 C Fig. 11: Wiring plan - single chamber housing Voltage supply, signal output Wiring plan, double chamber housing The following illustrations apply to the non-Ex as well as to the Ex-ia version. VEGACAL 62 • Two-wire 4 … 20 mA/HART...
  • Page 21 Connection compartment I 2 C Fig. 14: Connection compartment - double chamber housing Spring-loaded terminals for voltage supply Plug connector for service (I²C interface) Ground terminal for connection of the cable screening VEGACAL 62 • Two-wire 4 … 20 mA/HART...

  • Page 22: Wiring Plan, Ex-D Double Chamber Housing

    I 2 C 5 6 7 8 Fig. 17: Electronics compartment - double chamber housing Plug connector for VEGACONNECT (I²C interface) Internal connection cable to the connection compartment Terminals for VEGADIS 81 VEGACAL 62 • Two-wire 4 … 20 mA/HART...

  • Page 23: Wiring Plan - Version Ip66/Ip68, 1 Bar

    Wiring plan - version IP66/IP68, 1 bar Wire assignment, con- nection cable Fig. 20: Wire assignment, connection cable Brown (+) and blue (-) to power supply or to the processing system Shielding VEGACAL 62 • Two-wire 4 … 20 mA/HART...

  • Page 24: Set Up With The Display And Adjustment Module Plicscom

    Disassembly is carried out in reverse order. The display and adjustment module is powered by the sensor, an ad- ditional connection is not necessary. Fig. 21: Insert display and adjustment module in the single chamber housing VEGACAL 62 • Two-wire 4 … 20 mA/HART...

  • Page 25: Adjustment System

    1 s, the value or position changes continuously. When the [OK] and [ESC] keys are pressed simultaneously for more than 5 s, the display returns to the main menu. The menu language is then switched over to " English". VEGACAL 62 • Two-wire 4 … 20 mA/HART...

  • Page 26: Setup Steps

    Approx. 60 minutes after the last pressing of a key, an automatic reset to measured value indication is triggered. Any values not confirmed with [OK] will not be saved. Setup steps Switch-on phase After connecting VEGACAL 62 to power supply or after a voltage recurrence, the instrument carries out a self-check for approx. 30 seconds: • Internal check of the electronics •...
  • Page 27 6 Set up with the display and adjustment module PLICSCOM VEGACAL 62 must be installed. A change of level is necessary for this adjustment. In the main menu item " Basic adjustment", the individual submenu items should be selected one after the other and provided with the correct parameter values.
  • Page 28 0 and 999 seconds. Keep in mind that the reaction time of the entire measurement will then be longer and the sensor will react to measured value changes with a delay. In general, a period of a few seconds is sufficient to smooth the measured value display. VEGACAL 62 • Two-wire 4 … 20 mA/HART...
  • Page 29 Enter the requested parameters via the appropriate keys, save your settings and jump to the next menu item with the [->] key. Caution: Note the following if the VEGACAL 62 with corresponding approval is used as part of an overfill protection system according to WHG (Water Resources Act): If a linearisation curve is selected, the measuring signal is no longer necessarily linear to the filling height. This must be considered by the...
  • Page 30 A background lighting integrated by default can be adjusted via the adjustment menu. The function depends on the height of the supply voltage. See " Technical data/Voltage supply". To maintain the function of the device, the lighting is temporarily switched off if the power supply is insufficient. Backlight In the default setting, the lightning is switched off. VEGACAL 62 • Two-wire 4 … 20 mA/HART...
  • Page 31 In the menu item " Current output" you determine the behaviour of the current output during operation and in case of failure. The following options are available: Current output Characteristics 4 … 20 mA 20 … 4 mA VEGACAL 62 • Two-wire 4 … 20 mA/HART...
  • Page 32 Value of the current output in case of failure, e.g. if no valid measured value is delivered. This value is not underrun during operation. This value is not exceeded during operation. VEGACAL 62 • Two-wire 4 … 20 mA/HART...
  • Page 33 The following languages are available as of software version 3.50: • Deutsch • English • Français • Espanõl • Pycckuu • Italiano • Netherlands • Japanese • Chinese Language German Service - HART mode HART offers standard and multidrop mode. VEGACAL 62 • Two-wire 4 … 20 mA/HART...
  • Page 34 Copy sensor data? Service - PIN In this menu item, the PIN is activated/deactivated permanently. Entering a 4-digit PIN protects the sensor data against unauthorized access and unintentional modifications. If the PIN is activated perma- The 4 … 20 mA signal of the sensor is switched off. The sensor uses a constant current of 4 mA. The measuring signal is transmitted exclusively as a digital HART signal. VEGACAL 62 • Two-wire 4 … 20 mA/HART...
  • Page 35 Date of last change using PC: Date of the last change of sensor parameters via PC Last change using PC • Sensor details, e.g. approval, process fitting, seal, measuring cell, measuring range, electronics, housing, cable entry, plug, cable length etc. Sensor characteristics Display now? VEGACAL 62 • Two-wire 4 … 20 mA/HART...

  • Page 36: Menu Schematic

    100 % = 005.0 hl Diagnostics Basic adjustment Display ▶ Diagnostics Service Info Peak value indicator Sensor status Trend recording Capacit. min.: 65.7 pF Presentation of the trend curve Capacit. max.: 782.4 pF VEGACAL 62 • Two-wire 4 … 20 mA/HART...

  • Page 37: Saving The Parameterisation Data

    The data remain permanently stored there even if the sensor supply fails. The proce- dure is described in menu item " Copy sensor data". VEGACAL 62 • Two-wire 4 … 20 mA/HART...

  • Page 38: Set Up With Pactware And Other Adjustment Programs

    Fig. 24: Connection via interface adapter VEGACONNECT external I²C bus (com.) interface on the sensor I²C connection cable of VEGACONNECT Schnittstellenadapter VEGACONNECT USB cable to the PC Necessary components: • VEGACAL 62 VEGACAL 62 • Two-wire 4 … 20 mA/HART...

  • Page 39: Parameter Adjustment With Pactware

    Note: With power supply units with integrated HART resistance (internal resistance approx. 250 Ω), an additional external resistance is not necessary. This applies, e. g. to the VEGA instruments VEGATRENN 149A, VEGADIS 371, VEGAMET 381. Common Ex separators are also usually equipped with a sufficient current limitation resistance. In such cases, VEGACONNECT 4 can be connected parallel to the 4 …...

  • Page 40: Parameter Adjustment With Ams™ And Pdm

    The standard version is available as a download under www.vega.com/downloads. The full version is available on CD from the agency serving you. Parameter adjustment with AMS™ and PDM For VEGA sensors, instrument descriptions for the adjustment programs AMS™...

  • Page 41: Saving The Parameterisation Data

    It is recommended to document or save the parameter adjustment data. That way they are available for multiple use or service purposes. The VEGA DTM Collection and PACTware in the licensed, profession- al version provide suitable tools for systematic project documentation and storage.

  • Page 42: Set Up With Smartphone/Tablet/Pc/Notebook Via Bluetooth

    PIN in the adjustment menu of the sensor, e.g. to " 1111". Use " OK" to switch to the input menu. Basic adjustment Display Diagnostics ▶ Service Info Deactivate permanently? VEGACAL 62 • Two-wire 4 … 20 mA/HART...

  • Page 43: Connecting

    Bluetooth-capable instru- ments in the area. PC/Notebook Start PACTware and the VEGA project assistant. Select the device search via Bluetooth and start the search function. The device auto- matically searches for Bluetooth-capable devices in the vicinity.

  • Page 44: Sensor Parameter Adjustment

    For authentication, enter in the next menu window the 4-digit sensor PIN. Sensor parameter adjustment The sensor parameterization is carried out via the adjustment app on the smartphone/tablet or the DTM on the PC/notebook. App view Fig. 28: Example of an app view - Setup sensor adjustment VEGACAL 62 • Two-wire 4 … 20 mA/HART...

  • Page 45: Diagnostics And Servicing

    24 hour service hotline Should these measures not be successful, please call in urgent cases the VEGA service hotline under the phone no. +49 1805 858550. The hotline is also available outside normal working hours, seven days a week around the clock.
  • Page 46 Fig. 29: Check the resistance in the probe Shielding Measuring probe Ground potential In Ex applications, the regulations for the wiring of intrinsically safe circuits must be observed. VEGACAL 62 • Two-wire 4 … 20 mA/HART...

  • Page 47: Exchanging The Electronics Module

    The oscillators differ only in their signal output and are suitable for all series 60 sensors. The following types are available: • CL-E60 H (4 … 20 mA/HART) • CL-E60 P (Profibus PA) • CL-E60 F (Foundation Fieldbus) VEGACAL 62 • Two-wire 4 … 20 mA/HART...

  • Page 48: Shortening The Electrode

    • Attach the completed form and, if need be, also a safety data sheet outside on the packaging • Please contact the agency serving you to get the address for the return shipment. You can find the agency on our home page www.vega.com. VEGACAL 62 • Two-wire 4 … 20 mA/HART...

  • Page 49: Dismount

    Pass the instrument directly on to a specialised recycling company and do not use the municipal collecting points. If you have no way to dispose of the old instrument properly, please contact us concerning return and disposal. VEGACAL 62 • Two-wire 4 … 20 mA/HART...

  • Page 50: Supplement

    Ʋ Flanges DIN from DN 20, ASME from 1" Weight Ʋ Instrument weight (depending on 0.8 … 4 kg (0.18 … 8.82 lbs) process fitting) Aluminium, stainless steel precision casting and Ex d housing VEGACAL 62 • Two-wire 4 … 20 mA/HART...
  • Page 51 (+12.5 … +15.4 psig) Temperature error Ʋ < 120 pF < 1 pF Ʋ > 120 pF 1 % of the current measured value Linearity error < 0.25 % of the complete measuring range VEGACAL 62 • Two-wire 4 … 20 mA/HART...
  • Page 52 Ʋ Massive wire, stranded wire 0.2 … 2.5 mm² (AWG 24 … 14) Ʋ Stranded wire with end sleeve 0.2 … 1.5 mm² (AWG 24 … 16) Only in conjunction with PTFE insulation. VEGACAL 62 • Two-wire 4 … 20 mA/HART...
  • Page 53 Ʋ Housing Ʋ Inspection window Polyester foil Voltage supply Operating voltage U 12 … 36 V DC Operating voltage U with lighting 20 … 36 V DC switched on Reverse voltage protection Integrated VEGACAL 62 • Two-wire 4 … 20 mA/HART...
  • Page 54 IP66/IP68 (0.2 bar) Type 6P casting) IP68 (1 bar) Type 6P Double chamber IP66/IP67 Type 4X IP66/IP68 (0.2 bar) Type 6P IP68 (1 bar) Type 6P Galvanic separation between electronics and metal housing parts VEGACAL 62 • Two-wire 4 … 20 mA/HART...

  • Page 55: Dimensions

    11.2 Dimensions The following dimensional drawings represent only an extract of all possible versions. Detailed dimensional drawings can be downloaded at www.vega.com/downloads under " Drawings". When used with fulfilled housing protection VEGACAL 62 • Two-wire 4 … 20 mA/HART...
  • Page 56 ø 86 mm (3.39") M20x1,5 M20x1,5 Fig. 33: Housing version with protection rating IP66/IP68 (1 bar), (with integrated display and adjustment module the housing is 18 mm/0.71 in higher) Aluminium - single chamber VEGACAL 62 • Two-wire 4 … 20 mA/HART...
  • Page 57 G ¾, G 1, G 1½ ø 16 mm (0.63") 12 mm (0.47") Fig. 34: VEGACAL 62, threaded version G1 (ISO 228 T1) Sensor length, see chapter "Technical data" ø 40 mm (1.58") Fig. 35: Temperature adapter VEGACAL 62 • Two-wire 4 … 20 mA/HART...
  • Page 58 Length of the screening tube, see chapter "Technical data" ø 27 mm (1.06") Fig. 37: VEGACAL 62, concentric tube, for example with small dielectric constant or for linearization Concentric tube length, see chapter "Technical data" VEGACAL 62 • Two-wire 4 … 20 mA/HART...

  • Page 59: Industrial Property Rights

    Les lignes de produits VEGA sont globalement protégées par des droits de propriété intellec- tuelle. Pour plus d'informations, on pourra se référer au site www.vega.com. VEGA lineas de productos están protegidas por los derechos en el campo de la propiedad indus- trial. Para mayor información revise la pagina web www.vega.com.
  • Page 60 Subject to change without prior notice © VEGA Grieshaber KG, Schiltach/Germany 2020 VEGA Grieshaber KG Phone +49 7836 50-0 Am Hohenstein 113...

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