BIXOLON SMP6300II User Manual
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BIXOLON SMP6300II User Manual

Thermal printer mechanism
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User's Manual
SMP6300II
Thermal Printer Mechanism
Rev.
2.00
http://www.bixolon.com

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Summary of Contents for BIXOLON SMP6300II

  • Page 1 User’s Manual SMP6300II Thermal Printer Mechanism Rev. 2.00 http://www.bixolon.com...
  • Page 2 SMP6300II REVISION SHEET Revisions Design section Revision REV. Date Page Description 1.00 14.11.17 M.W.LEE J.S.LEE J.T.KIM Add specification by TPH manufacturer, 1.01 16.10.26 J.M.LEE M.J.LEE J.S.LEE 15,21,22,18 Add Step motor code Cutter sensor circuit diagram J.S.LEE J.S.LEE 1.01 17.01.24 M.W.LEE modification 2.00...

  • Page 3: Table Of Contents

    SMP6300II ■ Table of Contents 1. Specifications ......................14 2. Disassembly diagram ....................16 3. Part names ......................... 17 4. Connector pin arrangement ..................18 4-1 Main FPC cable (50pin) ..................18 4-2 FPC aux cable (BMS option) .................. 19 5.
  • Page 4 SMP6300II 7-5 Operating Sequence ....................45 8. Case Design ....................... 46 8-1 Mounting Position ....................46 8-1-1 Method of mounting the printer mechanism ..........46 8-1-2 Recommended Screws................48 8-1-3 Precautions during mounting the printer body ..........48 8-2 Possible Mounting Angle of the Printer Mechanism ..........48 8-3 Installation of Platen Roller Block ................
  • Page 5 Please read carefully and fully understand this user’s manual when you design printers or terminals using the printer mechanism(SMP 6300II). BIXOLON is not responsible for any damage or loss occurred due to your company’s configuration parts or usage not included in this user’s manual or improper handling of the printer mechanism.
  • Page 6 SMP6300II ※ Safety Precautions Take care with the following items when designing products such as terminals using the printer mechanism, and include precautions required for user’s manual so that users of the products such as terminals can use the products safely.
  • Page 7 SMP6300II f) Precaution about temperature rise of the motor The temperature of step motor and the peripheral device is very high during or right after printing. Design the outer case so that users do not get a burn injury by touching the motor.
  • Page 8 SMP6300II ※ Design Precautions Take precautions with the following items when designing products such as terminals using the printer mechanism. a) The sequence of applying power is as follows. - Startup: Apply VDD(3.3VDC, 5VDC) and then apply (24VDC, Vset) - Shutdown: Cut off...
  • Page 9 SMP6300II l) Noise and vibration during printing may differ depending on the pulse speed of the motor. Check performance by actually using the device. m) Paper feeding force may decrease depending on the pulse speed of the motor. Check performance by actually using the device.
  • Page 10 SMP6300II w) Printing quality cannot be guaranteed if thermal paper other than specified paper is used, and it may reduce the life of the thermal head. x) The detection range of the paper detection sensor changes depending on the input and output resistance value.
  • Page 11 SMP6300II ※ Handling Precautions Incorrect handling of the printer mechanism will reduce the efficiency and damage the system. Precaution must be taken with the following. * When paper other than specified thermal paper is used. - Printing quality may drop due to low thermal sensitivity.
  • Page 12 SMP6300II h) When printing at high speed in an environment of low temperature or high humidity, water drops might form on the printer mechanism due to steam generated by the thermal paper and the thermal paper might be damaged. Do not apply power until the water drops are completely dried out.
  • Page 13 SMP6300II ■ Characteristics of SMP6300II Printer Mechanism This printer mechanism has the following characteristics. * Integrated cutter - Guillotine-type cutter is included. * High speed printing - Printing speed can be up to 250mm/s printing. * High resolution printing - Smooth and accurate printing using the high-density printing head of 8 dots/mm.

  • Page 14: Specifications

    Abrasion resistance : 100Km energy) Auto cutter : 1,000,000 cuts Package: Bixolon standard package Impact resistance Height: 75 cm Directions: 1 corner, 3 edges and 6 surfaces A. TF50KS-E (Paper thickness: 65 µm) of Nippon paper Industries Co., Ltd B. PD 160R (75 µm) of New Oji Paper Mfg, Co., Ltd.
  • Page 15 SMP6300II Operating conditions For temperature / humidity Printing quality is guaranteed Printer can be operated - 15 - Rev. 2.00...

  • Page 16: Disassembly Diagram

    SMP6300II 2. Disassembly diagram - 16 - Rev. 2.00...

  • Page 17: Part Names

    SMP6300II 3. Part names Part No. Part name Descriptions Q’ty A/S Frame lower+Shaft lever lock+ AF05-00011A Ass’y Frame main Lever lock L, Lever lock R, TPH+Bracket tph+Fpc AE05-00029D Ass’y TPH(AOI) +Photo interrupter+Switch TPH+Bracket tph+Fpc AE05-00036B Ass’y TPH(Rohm) +Photo interrupter+Switch KM05-00041B...

  • Page 18: Connector Pin Arrangement

    SMP6300II 4. Connector pin arrangement 4-1 Main FPC cable (50pin) FPC plating specification (gold and tin plating) PIN NO SIGNAL Description CUT_OUT Auto cutter Sensor Photo collector CUT_GND Auto cutter sensor Photo cathode and emitter CUT_2B Auto cutter motor CUT_1B...

  • Page 19: Fpc Aux Cable (Bms Option)

    SMP6300II ※ User recomm ended connector - Number of terminals 50 pin with 0.5㎜ pitch ZIF Type - Recommended connector KYOCERA ELCO : 04 6274 050 000 xxx MOLEX : 501951-5019 Caution) Using non-ZIF type connectors could cause shorting failures between the terminals due to the peeling of FPC plated film.

  • Page 20: Thermal Printer Head

    SMP6300II 5. Thermal Printer Head Thermal head is configured with a thermal device and thermal head drive that drives and controls the thermal device. Data input from the DI terminal is “High” for printing and “Low” for not printing. Data from DI terminals are transferred to the shift registers at the rising edge of the CLK.

  • Page 21: Printing Position Of Transferred Data

    SMP6300II * Number of strobe dots by TPH manufacturer ※ AOI TPH STB DOTS NUMBER. Block No. /STB number Heating element number Dots / STB /STB1 1 ~ 192 /STB2 193 ~ 320 /STB3 321 ~ 448 /STB4 449 ~ 576 ※...

  • Page 22: Dimensions Of Thermal Device

    SMP6300II 5-4 Dimensions of thermal device - 22 - Rev. 2.00...

  • Page 23: Electrical Characteristics Of The Thermal Head

    SMP6300II 5-5 Electrical Characteristics of the Thermal Head Ta = 25℃±10°C Item Symbol MIN. TYP. MAX. Umix Remarks Supply voltage 24.0 26.4 Vset Logic voltage 5.25 at 5V, ㎃ ALL-High Logic current at 3.3V, ㎃ 22.5 ALL-High 0.7xV at 5V 0.3xV...

  • Page 24: Thermal Head Drive Timing Diagram

    SMP6300II Thermal Head Drive Timing Diagram ※ Caution) V can fluctuate in big amplitude if the sufficient driver output delay time cannot be guaranteed. Design the circuit so that V does not exceed the peak voltage (V - 24 -...

  • Page 25: Maximum Condition

    SMP6300II 5-7 Maximum Condition (Ambient temperature of the printer head: 25℃) 항목 최대 조건 조건 Supply Voltage (V 26.4V Include Peak Voltage 0.18 mJ/dot S.L.T. = 0.50ms/line 0.19 mJ/dot S.L.T. = 0.54ms/line Supply Energy (E 0.21 mJ/dot S.L.T. = 0.63ms/line 0.27...

  • Page 26: Pulse Width Control Of The Head

    SMP6300II 5-10 Pulse Width Control of the Head 5-10-1 Voltage pulse width Control the width of the pulse depending on the operating voltage to maintain stable printing quality. The head pulse width can be obtained using the following equation. х N + Rave + R х...

  • Page 27: Thermistor Specifications

    SMP6300II 5-10-4 Thermistor specifications - Electrical Specifications of Thermistor ▷ Rating 1) Operating temperature: -20 ~ +80 ℃ 2) Time constant: Max. 30 sec (in the air) ▷ Electrical Requirements : 30 kΩ ± 5% (at 25℃) 1) Resistance R 2) B value: 3950 K ±...

  • Page 28: Detection Of Abnormal Temperature Of Thermal Head

    SMP6300II ※ Recommended Thermistor circuit 10㏀/F 10㏀ 10㏀/F H_TMP TPH Thermistor LM393 3㏀/F 100㎋ 100㎋ Ground Printer side User side 5-10-5 Detection of abnormal temperature of thermal head In order to protect the thermal head and to guarantee the safety of the user, abnormal temperature of the thermal head must be detected from both hardware and software sides.

  • Page 29: Step Motor (Paper Feed)

    SMP6300II 6. Step Motor (Paper Feed) 6-1 Specifications Item Specifications Type PM type Step Motor Drive method Bi-polar chopper Excitation type 2-2 Phase Terminal voltage : 24VDC±10% Ω/Phase ±10% Wiring resistance Motor control current 0.33A/Phase Motor drive pulse 1601 pps Max.
  • Page 30 SMP6300II - 5V Drive circuit 24V DC 100㎋x2 10㏀x2 5±0.25VDC 100㎋ 100㎋ 12㏀ 100㎌/35V LOAD LOGIC 1㏀ FEED_2A PHASE 1㏀ RB060L-40 PHASE FEED_2B 1㏀ RB060L-40 I01/I02 FEED_1A 1㏀ RB060L-40 I11/I12 FEED_1B RB060L-40 A2919SLB 10㎋x4 SENSE 56㏀ SENSE 1㏀ 56㏀ 1㏀...

  • Page 31: Drive Sequence (Motor Rotates In Counterclockwise Direction)

    SMP6300II 6-3 Drive sequence (Motor rotates in counterclockwise direction) Motor drive input pulse Step 1 Step 2 Step 3 Step 4 Motor drive input pulse Step 1 Step 2 Step 3 Step 4 FEED_2A FEED_2B FEED_1A FEED_1B ※ H: High / L: Low ※...

  • Page 32: Motor Timing Diagram

    SMP6300II 6-4 Motor Timing Diagram 6-5 Drive Frequency Acceleration (Acceleration Control) Acceleration control is required to maintain driving power when driving the motor. Drive the motor according to the acceleration step in the table shown below. The procedure for accelerating the motor is as follows.
  • Page 33 SMP6300II ※ Acceleration step Speed Step Speed Step Speed Step Step Step Step (pps) time (μs) (pps) time (μs) (pps) time (μs) 2,500 1,206 1,658 2,258 1,221 1,669 2,076 1,236 1,681 1,931 1,250 1,689 1,813 1,264 1,701 1,715 1,279 1,712...

  • Page 34: Sensor

    SMP6300II 7. Sensor 7-1 Paper Detection Sensor and Black Mark Detection Sensor 7-1-1 Absolute maximum rating (Ta = 25℃) Parameter Symbol Rating Unit ㎃ Forward current Input Reverse current ㎽ Power consumption Collector-Emitter voltage VCEO Emitter-Collector Voltage VECO Output ㎃...

  • Page 35: Paper Detection Sensor Sample External Circuits

    SMP6300II 7-1-3 Paper Detection Sensor Sample External Circuits - 3.3V Drive Circuits 3.3VDC 180Ω/F 68㏀/F PS_IN 33Ω SG-105F PS_OUT PE_SENSOR 10㎋ Ground User side Printer side - 5V Drive Circuits 5V±0.25VDC 180Ω/F 10㏀ 10㏀/F 68㏀/F PS_IN PE_SENSOR SG-105F PS_OUT LM393 10㏀/F...

  • Page 36: Black Mark Detection Sensor Sample External Circuits

    SMP6300II 7-1-4 Black Mark Detection Sensor Sample External Circuits (Optional specifications) - 3.3V Drive circuits - 5V Drive circuits 5V±0.25VDC 180Ω/F 10㏀ 10㏀/F 18㏀/F BMS_IN BMS_SENSOR SG-105F BMS_OUT LM393 10㏀/F 100㎋ 10㎋ 10㎋ Ground User side Printer side Black mark detection...

  • Page 37: Platen Roller Block Detection Switch

    SMP6300II 7-2 Platen Roller Block Detection Switch 7-2-1 Sample external circuits - 3.3V Drive circuits Platen Roller Block Signal level of Platen Roller Block detection switch (SW1) Platen Roller Block is detected Platen Roller Block is not detected High - 5V Drive circuits...

  • Page 38: Auto Cutter

    SMP6300II 7-3 Auto Cutter To cut the paper automatically after printing - Cutting paper: Single layer thermal paper of general paper (Thickness: 50~100㎛) - Rated voltage Motor : 24VDC±5％ Current consumption : Max. 0.66A Sensor : 5VDC±5％ - Paper cutting guaranteed life Paper thickness of 65㎛: Cut 1,000,000 times...
  • Page 39 SMP6300II - Full cut: Forward full cut : 121 steps after Sensor OFF Backward full cut : 25 steps after Sensor ON Forward full cut Backward full cut 121 step Hold time(17ms) 25 step CUT_SENSOR Full cut - Partial cut:...

  • Page 40: Step Motor (Auto Cutter)

    SMP6300II 7-4 Step Motor (Auto Cutter) Type PM type stepping motor Drive method Bi-polar chopper Excitation method 2-2 Phase Motor drive voltage : 21.6V~26.4V 30 Ohm/Phase +-10% Wiring resistance Motor control current 0.33A/Phase 700pps Max. Motor drive pulse 7-4-1 Auto Cutter Drive Circuits - 3.3V Drive Circuits...

  • Page 41: Auto Cutter Sensor(Home Sensor)

    SMP6300II - 5V Drive Circuits 24V DC 100㎋x2 10㏀x2 5±0.25VDC 100㎋ 100㎋ 12㏀ 100㎌/35V LOAD LOGIC 1㏀ CUT_2A PHASE 1㏀ RB060L-40 PHASE CUT_2B 1㏀ RB060L-40 I01/I02 CUT_1A 1㏀ RB060L-40 I11/I12 CUT_1B RB060L-40 A2919SLB 10㎋x4 SENSE 56㏀ SENSE 1㏀ 56㏀ 1㏀...
  • Page 42 SMP6300II - electrical optical characteristics (Ta = 25℃) Parameter Symbol MIN. TYP. MAX. Unit Conditions Forward voltage =50㎃ Input ㎂ Reverse current ㎃ Collector current =5㎃ ㎂ Dark current =10V =20㎃ Collector-emitter Output CE(sat) saturation voltage Ic=0.1㎃ Vcc=5V Rise time ㎲...

  • Page 43: Auto Cutter Flow Chart

    SMP6300II 7-4-3 Auto Cutter Flow Chart Cutter Execution Command Cutter_ Sensor = H*1) Backward 1 Step, Step_ Counter++ Forward 1 Step, Step_ Counter++ If Step_ Counter > 50, Cutter Error Cutter_ Sensor H*1) Cutter_ Sensor = L *1) Backward 25 Steps...

  • Page 44: Acceleration Step

    SMP6300II 7-4-4 Acceleration Step Step Speed (pps) Step time (usec) 4224 3968 3712 3456 3200 2944 2688 2432 2240 2048 1920 1792 1728 1664 1600 1562 1523 1472 1459 1446 1434 1428 - 44 - Rev. 2.00...

  • Page 45: Auto Cutter Timing Diagram

    SMP6300II 7-4-5 Auto Cutter Timing Diagram Feeding Motor Feeding Feeding stop Feeding Feeding stop I01/I02 I11/I12 CUT_SENSOR Partial cut Pause standby Full cut Start step Stop step Start step Stop step 7-5 Operating Sequence start 1 step 2 step first dot line...

  • Page 46: Case Design

    SMP6300II 8. Case Design 8-1 Mounting Position 8-1-1 Method of mounting the printer mechanism The following picture shows the dimensions required to set the position and mount the printer mechanism. Fig 8-1 Position holes and boss dimension for mounting the mechanism - 46 - Rev.
  • Page 47 SMP6300II Fig 8-2 Dimension related to mounting - 47 - Rev. 2.00...

  • Page 48: Recommended Screws

    SMP6300II 8-1-2 Recommended Screws - JIS B1111 M2.6 Cross Fluted Pan Head Machine Screw 8-1-3 Precautions during mounting the printer body - Care must be taken not to make excessive impact, deformation, or twist while mounting the printer. Otherwise, it might cause degradation of printing quality, paper tilting, paper jam, or printing noise.

  • Page 49: Installation Of Platen Roller Block

    SMP6300II 8-3 Installation of Platen Roller Block 8-3-1 Pivot center area of platen roller block When installing or removing the platen roller block, the pivot center area of the pivot system of the platen roller block of the outer case and the position of the platen roller block must be within the shaded area in Fig 8-4.

  • Page 50: Parallel Design Of The Platen Roller Block

    SMP6300II 8-3-3 Parallel design of the platen roller block When the platen roller block is mounted on the printer mechanism, two blocks must be aligned to be parallel. Otherwise it might cause cutting failure and reduce life of cutter. Check performance after installation.

  • Page 51: Precautions During Mounting Platen Roller Block

    SMP6300II Fig 8-6 Dimensions of mechanism related to the mounting of the platen roller block * The distance from the head heating line to cutting line is approximately 7.5mm. 8-3-5 Precautions during mounting platen roller block - The outer case that the platen roller block is mounted on must be designed to have...

  • Page 52: Recommended Placement Of Thermal Paper

    SMP6300II 9. Recommended Placement of Thermal Paper Design the path of the paper in printer mechanism as shown in Fig 9-1 Fig 9-1 Paper Path ※ The distance between the paper detection sensor and head heating line is approximately 8.5mm.

  • Page 53: Designing Platen Roller Block Removal Lever

    SMP6300II 10. Designing Platen Roller Block Removal Lever The following Fig 10-1 shows the operating area position of the platen roller block removal lever. Fig 10-1 Dimensions related to the operation of the platen roller block removal lever Take precautions with the following while designing lever or button for removing the platen roller block.

  • Page 54: Designing Thermal Paper Feed Holder

    SMP6300II 11. Designing Thermal Paper Feed Holder - Design the paper feed hold so that the feeding load of the paper becomes lower than 0.98N (100gf). Design additional devices to meet the requirements of paper load. Feed load bigger than 0.98N may cause a printing defect or paper feed failure. Conduct sufficient verification by actually using the device.

  • Page 55: Designing The Device To Release The Jamming Of Moving

    SMP6300II 12. Designing the device to release the jamming of moving blade When the power is off while the moving blade is in a forward position or when moving blade is used manually, the moving blade may be jammed with the fixed blade causing problems in releasing the platen roller block.

  • Page 56: Designing The Structure To Clear The Condition By Pressing The Button With Finger

    SMP6300II Fig 12-3 Dimensions for design related to clearing the jam using tools - Make a hole in the outer case wall as shown in Fig 12-2 so that users can press the button with long and thin tools through the hole.
  • Page 57 SMP6300II - Refer to the dimensions related to the mechanism in Fig 12-5 for installing the push button lever. Fig 12-5 Dimension related to the assembly of the push button lever - While designing the outer case, make the projected length of the push button outside the case as minimum.

  • Page 58: Designing The Structure To Use Knob Wheel (Optional Specifications)

    SMP6300II Fig 12-6 Example of push button lever operation - Do not operate the push button lever during operation of the cutter. It may disturb the operation of the cutter causing problems. 12-1-3 Designing the structure to use knob wheel (optional specifications) When designing the structure to clear a cutter jam with knob wheel, install the device to open the case to secure the space for operating the knob wheel by hand.

  • Page 59: Designing The Structure To Clean The Jam Using Hand Driver

    SMP6300II 12-1-4 Designing the structure to clean the jam using hand driver When designing the structure to clear the cutter jam using hand driver, make the hole in the outer case of a size so the hand driver can be inserted.

  • Page 60: Thermal Paper Exit Design

    SMP6300II 13. Thermal Paper Exit Design Take the following precautions when designing the paper exit Fig 13-1 Dimensions related to the paper exit - Secure enough space so that paper exit is free from external force during printing. Among the dimensions shown in Fig 13-2, especially incorrect dimension about 2~2.5mm, 12.6 ±0.1, and 31 ˚...
  • Page 61 SMP6300II Fig 13-2 Example of recommended paper exit design - When designing the paper exit for outer case for installing the platen roller block, consider the amount of left and right bending of the cutter blade so that the moving cutter blade does not interfere with the paper exit.

  • Page 62: Precautions For Outer Case Design

    SMP6300II 14. Precautions for Outer Case Design - Fixed cutter blade in the platen roller block will be exposed when installing the printer mechanism. People may be injured by the fixed cutter blade during operation of the cutter or replacing thermal paper. In order to prevent accidental injury, install the structure on the outer case or attach a warning label.

  • Page 63: Frame Ground

    SMP6300II 15. Frame Ground It is advisable to connect the printer body and the platen roller block to the FG (frame ground) of the outer case to prevent damage to the thermal head by static electricity. Check performance by actually using the device.

  • Page 64: Black Mark Position Design (Optional Specifications)

    SMP6300II 17. Black Mark Position Design (Optional Specifications) Refer to the dimensions in the following picture when using black mark function. Fig 17-1 Dimensions related to black mark, and recommended size of black mark ※ The distance from the photo sensor to heating line of thermal head is approximately 8.5 mm.

  • Page 65: Printer Mechanism Handling Method

    SMP6300II 18. Printer Mechanism Handling Method 18-1 Installation of thermal paper - Press the platen roller block release lever of the printer mechanism. - Move up the platen roller block to separate from printer mechanism. - Install thermal paper at the correct position between the paper guide device of the printer mechanism, and put the tip of the thermal paper upward by more than two inches (about 5 cm).

  • Page 66: Precautions When Installing/Removing Thermal Paper

    SMP6300II 18-5 Precautions when installing/removing thermal paper - Automatic loading may not work if the thermal head touches the platen roller for a long time without thermal paper as they might get stuck together. If this problem occurs, remove the platen roller block and install it again.

  • Page 67: Appearance And Dimensions

    SMP6300II 19. Appearance and Dimensions - Mechanical Device Assembly (Excluding Platen Roller Block) - 67 - Rev. 2.00...
  • Page 68 SMP6300II - Mechanical Device Assembly (Including Platen Roller Block) - 68 - Rev. 2.00...
  • Page 69 SMP6300II - Platen Roller Block - 69 - Rev. 2.00...

  • Page 70: Product Approval

    SMP6300II ※ Product App roval Product Approval Sheet Product Name SMP6300II Manufacturer BIXOLON Product SMP6300II User’s Manual Rev.2.00 Specifications Customer Approved Date Approver Signature - 70 - Rev. 2.00...

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