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Rola 59970 Instruction Manual

Rola 59970 Instruction Manual

Rola df system kit aeak. honda pilot, 5-dr suv, 2009-2015 honda ridgeline, 4-dr quad cab, 2006-2014 honda pilot, 5-dr suv, 2003-2008
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ROLA DF SYSTEM KIT AEAK
Honda Pilot, 5-dr SUV, 2009-2015
Honda Ridgeline, 4-dr Quad Cab, 2006-2014
Honda Pilot, 5-dr SUV, 2003-2008
INSTRUCTION GUIDE FOR:
DOOR FRAME FIT KIT SYSTEM
Vehicle Description
PAGE 1
PAGE 1

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Summary of Contents for Rola 59970

  • Page 1 INSTRUCTION GUIDE FOR: DOOR FRAME FIT KIT SYSTEM ROLA DF SYSTEM KIT AEAK Vehicle Description Honda Pilot, 5-dr SUV, 2009-2015 Honda Ridgeline, 4-dr Quad Cab, 2006-2014 Honda Pilot, 5-dr SUV, 2003-2008 PAGE 1 PAGE 1...
  • Page 2 Damage to your vehicle, your cargo or any person or property is excluded. • Maximum roof loads = weight of the cross bars + accessories + the weight of the load carried. Maximum load is defined by ROLA or the Manufacturer- use which ever is lower.
  • Page 3 Users are responsible for understanding and obeying government laws where they drive. • Do NOT use ROLA cross bars and accessories for purposes other than what they are intended for or exceeding stated load limits. Failure to do so will voidall warranties.
  • Page 4: Prior To Assembly

    No product modifications are allowed- this will void all warranties. • Check that the maximum load is not exceeded. Use the ROLA load limit or the vehicle’s load limit- which ever is lower. Max. roof load = Cross bar weight + Accessory carrier + Load carried.
  • Page 5: Installation Instructions

    INSTALLATION INSTRUCTIONS NOTE: Use this instruction guide and End Support Instructions to set up your ROLA cross bars. PARTS LIST Description Description Vehicle Description X (in) X (mm) (scale) Honda Pilot, 5-dr SUV, 2009-2015 63.2 48.7 1237 Honda Ridgeline, 4-dr Quad Cab, 2009-2014 60.6...
  • Page 6 INSTALLATION INSTRUCTIONS Apply positioning stickers as shown in the End Support Instructions. PAGE 6...
  • Page 7 INSTALLATION INSTRUCTIONS NOTE: Use the dimensions provided in this instruction guide along with the End Support Instructions. Vehicle Description W (in) W (mm) Z (in) Z (mm) Honda Pilot, 5-dr SUV, 2009-2015 10.2 29.5 Honda Ridgeline, 4-dr Quad Cab, 2009-2014 10.2 29.5 10.2...
  • Page 8 INSTRUCTION  GUIDE FOR: DFE  END  SUPPORT  KIT SYSTEM ROLA  DFE  END  SUPPORTS   59970 PAGE 1 PAGE 1...
  • Page 9  repair  or  replacement  of  a  defective  product.  Damage  to  your  vehicle,  your  cargo  or  any  person  or  property  is excluded. • Maximum  roof  loads  =  weight  of  the  cross  bars  +  accessories  +  the  weight  of  the  load  carried.  Maximum  load  is  defined  by  ROLA or the  Manufacturer-­ use  which  ever  is lower.
  • Page 10  garage  use  or  other  vehicle  height  restrictions.  Users  are  responsible for understanding  and  obeying  government  laws  where  they drive. • Do  NOT  use  ROLA  cross  bars  and  accessories  for  purposes  other  than  what they are  intended  for  or  exceeding  stated  load  limits.  Failure  to  do  so  will voidall warranties.
  • Page 11 No  product  modifications  are  allowed-­ this  will  void  all warranties. • Check  that  the  maximum  load  is  not  exceeded.  Use  the  ROLA  load  limit  or  the  vehicle’s  load  limit-­ which  ever  is  lower.  Max. roof load  =  Cross  bar  weight  +  Accessory  carrier  +  Load carried.
  • Page 12: Torque Wrench

    INSTALLATION INSTRUCTIONS NOTE:  Use  this  instruction  guide  and   the  crossbar  Instructions  to  set  up  your  ROLA  cross bars. PARTS LIST 4  End  Supports 1  Torque  Wrench PAGE 5...
  • Page 13 PARTS  NOT INCLUDED  IN  THIS  KIT Complete  your  vehicle  Cross  Bar  System  with  our  recommended  Fit  Kit  and  Rails  Kit. ROLA  Rails  Extended  Kit-­ RE43,  RE47,  RE53,  RE60 ROLA  Fit  Kit-­ unique  to  vehicle  application ROLA  One  Key  Lock  Core  System 59315 (4)  Lock  Cores  Kit...
  • Page 14 INSTALLATION INSTRUCTIONS Fig.  A Under-­cover  strips Remove  Rola RE  cross  Bars  from  the  carton.  Slide out  the  outer  under-­cover  strips.  Fig.  A Open  Fit  Kit  carton  and  use  instructions  to  find  the Fig.  B X/Y  set-­up  details  and  slide  the  positioning  slider  end tabs  (B)  ...
  • Page 15 INSTALLATION INSTRUCTIONS 5. Slide  the  DFE  end  supports  into  the  rails  and  up  to  the  positioning  slider  end  tabs  at  their  preset positions  (X  and  Y). Fig.  A Tip: place  bar  upside  down  for   easier  handling  of  parts End  Tab 6.
  • Page 16 INSTALLATION INSTRUCTIONS 8. Review  your  Rola Fit  Kit  instructions  for  the  correct  placement  of  the  gasket  pads  and  door  frame straps.  Open  the  end  support  covers  by  turning  the  quarter  turn  plugs  to  the  unlocked  icon position.  Install  the  straps  and  gasket  pads  as  shown.
  • Page 17 INSTALLATION INSTRUCTIONS Fig.  A 11. Clean  and  dry  the  roof  area  where  the  cross  bars will  be  installed.  See  your  Rola  Fit  Kit  instructions to  find  the  cross  bar  positioning  dimensions  (W Fig.  B and  Z). The  door  frame  straps  should  hang  below  the vehicle’s  door  frame.
  • Page 18  positions.  If  any  looseness  is  detected, review  the  installation  steps  and  redo  until completely  firm.  Fig.  C Store  your  ROLA  torque  wrench  in  the  vehicle’s glove  box  or  some  other  safe  storage  place. CAUTION:  Check  the  tensioning  bolt  torque Fig.
  • Page 19 Remove  the  quarter  turn  lock  plugs  from  the  covers   (push  out  from  the  inside)  Fig.  A Fig.  B Insert  the  Rola Control  Key  into  the  lock  core  then  slide   the  core  into  the  covers. Hold  back  the  core  and  remove   the  control  key  Fig.  B Fig.
  • Page 20: Additional Installation Instructions

    ADDITIONAL  INSTALLATION INSTRUCTIONS Removing  the  cross  bar  from  the  vehicle: Removing  the  straps  from  the  end  supports: Installing  ROLA  T-­bolts: For  accessories  requiring  a  T-­bolt PAGE 13...
  • Page 21 SERVICE  ITEMS   A VAILABLE Save  this  page  for  later  use. RE-­S3001    BUFFER  STRIP RE-­S3002    UNDER-­COVER RE-­S3003    POSITION  SLIDER RE-­S3004    END  CAP RE-­S3005    ¼  TURN  PLUG DF-­S3008    DF  ROLA  WRENCH DF-­S3009    DFE/FPE  DOOR PAGE 14...
  • Page 22 INSTRUCTION GUIDE FOR: RAIL EXTENDED KIT SYSTEM RailExtended Kits: RE1100-43, RE1200-47, RE1350-53, RE1525-60 For use with these Rola products: End Support kit End Support kit End Support kit End Support kit PAGE 1 PAGE 1...
  • Page 23 Damage to your vehicle, your cargo or any person or property is excluded. • Maximum roof loads = weight of the cross bars + accessories + the weight of the load carried. Maximum load is defined by ROLA or the Manufacturer- use which ever is lower.
  • Page 24 Users are responsible for understanding and obeying government laws where they drive. • Do NOT use ROLA cross bars and accessories for purposes other than what they are intended for or exceeding stated load limits. Failure to do so will voidall warranties.
  • Page 25 No product modifications are allowed- this will void all warranties. • Check that the maximum load is not exceeded. Use the ROLA load limit or the vehicle’s load limit- which ever is lower. Max. roof load = Cross bar weight + Accessory carrier + Load carried.
  • Page 26 INSTALLATION INSTRUCTIONS NOTE: Use this instruction guide and End Support Instructions to set up your ROLA cross bars. PARTS LIST Rail PN Weight kg Weight lbs RE1100-43 2.44 kg 5.4 lbs RE1200-47 2.64 kg 5.8 lbs RE1350-53 2.92 kg 6.5 lbs RE1525-60 3.04 kg...
  • Page 27 INSTALLATION INSTRUCTIONS See your End Support Installation Sheet for full instructions PAGE 6...
  • Page 28 INSTALLATION INSTRUCTIONS LOCK KITS Lock Core Kits available and sold separately 2 RE Bars require 4 lock cores 59315 (4) Lock Cores Kit (2) Standard Keys Includes Keys 59316 (8) Lock Cores Kit (1) Control Key Includes Keys PAGE 7 Accept no compromises, choose only quality roof racks and cargo carriers.