CCS PJ Series Instruction Manual

Dedicsated Control Units for LED Spot Lights HLV2/HLV Series
P J
Series
Instruction Guide
Thank you for purchasing a CCS product. To ensure proper use of the product,
please read this instruction guide before use and keep it for your future reference.
設置してください。
品が故障する恐れがあります。
Introduction
These products are dedicated Control Units to control the CCS LED Spot Lights HLV2/HLV Series.
※並べて設 置する際は上方50mm以 上、 左 右
They are mainly used to control LED Spot Lights that are used for machine vision or industrial inspections.
20mm以上の間隔をあけて設置してください。
Do not use the Control Units for other applications, and be sure to follow the instructions below.
Do not use the Control Unit in the following situations.
からない。 Under conditions or in an environment not described in this instruction guide.
In nuclear energy control systems, railroad systems, aviation systems, vehicles, combustion equipment,
50mm
medical equipment, amusement machines, or safety equipment.
縦置き
In applications involving serious risk to life or property, particularly applications demanding a high level of safety.
ーター、
L1
L2
8 9 10
Coars e
7 11 8 9 10
7
6 11
Features 12 6
5 12
13
4 5 13
14
3 4
15 14
2 1 16 3
2 15
1 16 20 m m
8 9 10 Fine
7 8 9 10
11
6 7 11
12
5 6
13 12
5
4 14 13
4
3 15 14
2 16 3
1 15
2 1 16
AC input models operate with 100 to 240 VAC. DC power input models operate with 24 VDC. Pow er
Models are available for either 2 channels or 3 channels.
The light intensity is controlled using a variable current control method.
方向以外では固定しないでください。 The light intensity can be manually controlled by adjusting the intensity volume, or can be
externally controlled using a PLC or image processing device.
The light intensity and lighting ON/OFF are controlled through external control.
ゴム足をはずして固定します。
The L1 range switch can be used for fine adjustment of the light intensity even in a low intensity range.
(Applicable only for the Spot Light connected to L1)
拡大図
Important Information for Equipment Safety
固定ネジ穴
Incorrect usage of the Control Unit may result in fire, electric shock, or other serious damages.
Please ensure to follow the conditions below.
固定ネジ ( M3 )
The following symbols are used in this instruction guide to indicate and classify the relative
( 挿入深さ 5mm 以下 )
importance of warnings and cautions.
( 締付けトルク 0.3N ・ m 以下 )
Indicates that incorrect usage may
Warning
result in serious injury or death.
The following symbols in the instruction guide indicate and classify the precautions.
ネジ (M3)
深さ 5mm 以下 )
けトルク 0.3N ・ m 以下 )
PROHIBITED DISASSEMBLY DO NOT TOUCH
PROHIBITED WITH WET HANDS
この面を上にして固定
These symbols indicate prohibited actions.
固定板
Do not disassemble or
( 板厚 1.6t 以上 )
modify the Control Unit.
Doing so may result in
DISASSEMBLY
fire or electric shock. PROHIBITED
固定ネジ穴 Do not touch the power
cords during lightning.
This may result in electric
PROHIBITED
shock.
は高圧線や動力線と束ねると誤動作の原因となり Do not place the Control Unit under direct sunlight
or in a high humidity environment. Doing so may
て ください。
result in fire due to internal temperature rise.
Always place the Control Unit on a stable and flat location. Not
doing so may result in the Control Unit falling or toppling, which
may cause bodily injury and the Control Unit to malfunction.
Do not connect the Control Unit to the Spot Lights other
than the applicable illuminators. Otherwise an over
current may result in heating or fire. For information on the
applicable illuminators, refer to 5. Main Specifications.
Do not bend or jam cables when wiring the
Control Unit. Doing so may cause Control Unit
failure.
Do not use user-made cables.
Doing so may cause Control Unit failure.
To avoid Control Unit surface discoloration or
deterioration, do not wipe the Control Unit with
volatiles such as paint thinner or benzene.
Use a dry cloth to remove dust or other foreign
matter from the plug electrodes. Failure to do
so may result in fire.
When mount the unit in a system rack or case, the portion of the screws penetrating the case must be less than
5 mm long. If this portion is longer, internal components may be short-circuited.
Before use the power cord, make sure it satisfies the specification of the region where you are going to use.
100 to 120V range: SVT type or SJT type, AWG18, length: 3m max., dielectric strength: 125V min.
200 to 240V range: H05VV-F type, AWG18, length: 3m max., dielectric strength: 250V min.
Plug the power cord directly into the wall socket.
Please use the Control Unit within electricity
voltage/current specifications. Otherwise it may
cause fire and/or electric shock.
Do not damage or place heavy objects on
power cord. There are risks of damaging the
cord, which may result in fire or electric shock.
Verify polarity of terminals before connecting cables. If polarity is reversed, it may cause fires or damage
the equipment.
50mm
20m m
横置き
ゴム足固定穴
ゴム足
これを引き抜くと
ゴム足が取れます
Indicates that incorrect usage may
Caution
result in injury or property damage.
MANDATORY
DO NOT SUBJECT
ACTIONS
TO MOISTURE
These symbols indicate required actions.
Warning
Do not touch the Control Make sure that the product is
Unit with wet hands. free of moisture or any liquid.
Doing so may result in Exposure to water may result in
DO NOT TOUCH
electric shock. WITH WET HANDS fire, electric shock, or product
failure.
Turn off the power If abnormal condition occurs such
when connecting or as fuming, heat, smell, noise, or
disconnecting the Control so on, stop using the Control Unit
MANDATORY
ACTIONS
横置き
Unit and peripherals. immediately, and turn off the power.
Otherwise it may cause A fire or electric shock may result if
fire and/or electric shock. the Control Unit is kept used.
Caution
Be sure to ground the Control Unit before using
it. Not doing so may cause the Control Unit to
malfunction due to static change.
PROHIBITED
Please use designated power sources with
stable voltage. Sharing a power source with
inverters, motors, etc. may cause malfunction.
PROHIBITED
Make sure that connected Spot Light is within
the power rating of the Control Unit. Not doing
so may cause Control Unit failure.
PROHIBITED
Make sure that the length of the extension cable is less than
the specified length. For information on the cable length,
refer to 5. Main Specifications. However, if the cable is too
PROHIBITED
long, the light intensity will decrease due to voltage drop
caused by the DC resistance of the cable.
Do not bundle the cables with high-voltage lines or power lines.
Doing so may cause the Control Unit to malfunction. Keep the
Control Unit cables as far away from such lines as possible.
PROHIBITED
Make sure to hold and pull from the plugs when
disconnecting the cables. Not pulling from the plugs may
damage the cable and result in fire or electric shock.
PROHIBITED
Before moving the Control Unit, disconnect
cables. Damaging the cables may result in fire
or electric shock.
Keep metal objects, such as screwdrivers, away
from the power cord plug. Otherwise, fire or an
electric shock may result.
MANDATORY
ACTIONS
Do not use the Control Unit if the plug on the
cord is damaged or the wall socket is loose.
Otherwise, fire or an electric shock may result.
PROHIBITED
1

Name and Function of Each Part

Front
Intensity volume
PJ-1505-2CA
L1 Range switch
Connector
Output connector
Remote control connector
15-pin
D-sub (plug)
M2.6mm
screw
- Read Before Use -
An optional CCS external control cable EXCB2-B3
(a 3 m long cable with a connector on one end) is sold
separately.
The external control cable is a shielded cable.
If you use a self-made cable, use a
shielded cable whose length is 3 m or
less.
UNPLUG
2

Installation

Caution
DO NOT SUBJECT
In a flat and stable location with minimal vibration.
TO MOISTURE
Well-ventilated places with minimal dust.
Places that are not subject to sudden temperature
changes.
UNPLUG
Securing the Bottom
1 Remove all of the rubber feet.
2
Insert M3 screws* into the installation screw
holes and secure them.
*Insert depth of 5 mm max., Tightening torque: 0.3 N•M max.
MANDATORY
ACTIONS
MANDATORY
ACTIONS
MANDATORY
ACTIONS
MANDATORY
ACTIONS 3

Wire Connection

Warning
MANDATORY
ACTIONS
Caution
MANDATORY
ACTIONS
1
Connect the Spot Light to the Control
MANDATORY
ACTIONS
Unit output connector.
MANDATORY 2 Ground the FG terminal.
ACTIONS
(Ground the FG terminal if the ground wire in
the power cord is not grounded.)
MANDATORY
Use a wire of approximately 0.5 to 1.25 mm
ACTIONS
(AWG20 to AWG16) for the FG terminal.
3 Connect power cord to the AC inlet
PROHIBITED
and wall socket.
Connect the external control cable if
4
PROHIBITED you perform the external control.
PROHIBITED
* *
Indicator lamp Power switch
5 5
6 4 6
4
3 7 3 7
AC inlet
2 8 2 8
1 9 1 9
0 10 0 10
L1 L2
Intensity
Range Control
Power
Hi Remote
Lo Manual
Remote/Manual switch
*
The illustration shows the PJ-1505-2CA. The number of the intensity
volumes, indicator lamps and output connectors depends on the
number of the channels.
1 2 3
Pin No.
1
2
3
Connector
Pin No.
Front View
1 2 3 4 5 6 7 8
1 L1 Lighting ON/OFF control input (Turned OFF for +5 V input)
2 GND *2
3 L2 Lighting ON/OFF control input (Turned OFF for +5 V input)
4 L2 External potentiometer input
9 10 11 12 13 14 15 5 L3 Lighting ON/OFF control input (Turned OFF for +5 V input) *1 Yellow
6 L3 External intensity control analog input (0 to 5 V) *1
Cable (Enlarged View)
7 L2 External intensity control analog input (0 to 5 V)
Cable color
8 GND *2
9 L1 External potentiometer input
10 L1 External intensity control analog input (0 to 5 V)
Line color
11 GND *2
12 L3 External potentiometer input *1
Power supply for external potentiometer
13
(+2.5 V, 3 mA max.)
14 +5.5 V output (20 mA max.)
15 GND *2
- Not connected
*1: NC (No-connection) is applied to the 2-channel unit.
*2: Internal common GND
Please install the Control Unit in locations with following conditions.
Incorrect installation location may cause Control Unit failure.
Places free from any water, oil, liquid, chemical or steam.
Places free from corrosive or combustible gas.
Places away from water faucets, boilers, humidifiers, air
conditioners, heaters or stoves.
Installation screw hole
Installation screw (M3)
Make sure that the power source is turned OFF, and then connect the Control Unit.
Making connections while the power source is turning ON may result in a fire or electric shock.
Do not bundle the cables with high-voltage lines or power lines. Doing so may cause the
Control Unit to malfunction. Keep the cables as far away from such lines as possible.
3
Power cord
2
Rear
Remote control connector
100-240V～
50/60Hz 27VA
Remote Control
Output
FG
*
Ground screw Output connector
Signal
Input (Sense)
Output+ (+5.5 V)
Output-
1 2 3
SMP-03V-BC
Optional cable
Signal
Cable Line
color color
Black -
White -
Red -
Green -
-
Brown -
Blue -
Purple -
Gray -
Pink -
White Black
Red Black
Green Black
Yellow Black
Brown Black
Blue Black
5
6
5 4
6
4 7
3
7
3 8
8 2
2
9
1
9
1
10
0
10
0 L2
L1
Int en sit y
Po we r
Co ntr ol
Ra ng e
Re mo te
Hi
A
PJ -15 05 -2C
Ma nu al
Lo
Rubber foot hole
Rubber foot
Remove the screw.
100 -24 0V～
50/ 60H z 27V
A
Re mo te con
tro l
FG
Ou tpu t
2
FG cable
4
External control cable
1
Spot Light