CCS PD3-3024-3-PI Instruction Manual

Control Unit for LED Light Units
PD3-3024-3-PI
With Parallel Communications
Instruction Guide
Thank you for purchasing a CCS product.
To ensure proper use of the product,
please read this Instruction Guide before
use and keep it for your future reference.
This Control Unit is specifically designed to control the light intensity of CCS
LED Light Units. It is mainly used to control LED Light Units that are used for
machine vision and industrial inspections.
Features
One Control Unit can individually control three different Light Units.
The light intensity can be manually controlled with a dial on the front panel, or externally controlled
using a PLC or machine vision equipment.
PWM control is used to control the light intensity at a frequency of 125 kHz.
Data can be written in high-speed with parallel external control.
External trigger inputs can be used to turn lights ON or OFF, or to strobe lights.
The Control Unit can be used for CCS LED Light Units with a voltage of 24 V and a
power consumption of up to 28 W.
The total power consumption of the connected Light Units must be 28 W or less.
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Important Information for Equipment Safety
This product has been designed with full consideration of safety. Incorrect
usage of the product may result in fire, electric shock, or other serious
damages. Observe the following precautions.
The following symbols are used in this instruction guide to indicate and classify the
relative importance of warnings and cautions.
Indicates that incorrect
WARNING usage may result in
serious injury or death.
The following symbols in the instruction guide indicate and classify the precautions.
PROHIBITED DISASSEMBLY DO NOT TOUCH
PROHIBITED WITH WET HANDS
These symbols mean
the prohibited action.
Do not disassemble or modify the product.
Doing so may result in fire or electric shock.
DISASSEMBLY
Make sure that the product is free of
moisture or any liquid. Doing so may result
in fire or electric shock.
DO NOT SUBJECT
Do not touch the power cords during
lightning. This may result in electric shock.
Indicates that incorrect
Caution usage may result in injury
or property damage.
DO NOT SUBJECT INSTRUCTED
TO MOISTURE
These symbols indicate actions that
must be performed.
WARNING
Do not touch the plugs or switches with wet
hands. Doing so may result in electric shock.
PROHIBITED
Before connecting or disconnecting cables,
make sure that the power source is turned
OFF. Not doing so may result in fire or
electric shock.
TO MOISTURE
If an abnormal condition occurs, such as
fuming, heat, smell, or noise, stop using the
product immediately, turn OFF the power
source and unplug the power cord. Not
PROHIBITED
doing so may result in fire or electric shock.
INDEX
1. Important Information for
Equipment Safety
2. Names of Parts and Installation
3. What You Can Achieve with
This Control Unit
4. Manual Control
5. Inputting an External Trigger
6. Control with External Signals
7. Signal Input Sequences
Read before Use
Do not connect any Light Units other than
CCS LED Light Units. Doing so may cause
overcurrent and the device may overheat or
ignite.
Do not use user-made branch cables. Doing
so may cause product failure.
Do not place the product in direct sunlight or
in a high-humidity environment. Doing so
may result in fire due to internal temperature
rise.
Always place the product on a stable and flat
location. Doing so may result in the product
falling or toppling, which may cause
malfunction, accidents, or bodily injury.
UNPLUG
Do not drop the product or subject it to
impact. Doing so may cause product failure.
Do not bend cables or jam them between
objects when wiring. Doing so may cause
product failure.
Do not intentionally short-circuit the positive
and negative output terminals.
DO NOT TOUCH
WITH WET HANDS
Do not wipe the product with volatiles such
as paint thinner or benzene. Discoloration or
INSTRUCTED
deterioration of the product surfaces may
occur.
Use a dry cloth to remove dust or other
foreign matter from the electrodes. Failure to
do so may result in fire.
UNPLUG
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8. Troubleshooting
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9. Optional Accessories
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10. Main Specifications
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11. Dimensions
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Environmental Regulation
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Warranty Information
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Caution
Always use one of the following power cords.
100 to 120 V range: SVT or SJT, AWG18,
length: 3 m max., dielectric strength: 125 V min.
200 to 240 V range: H05VV-F, AWG18, length:
PROHIBITED
3 m max., dielectric strength: 250 V min.
Plug the power cord directly into an AC
outlet. Using a power strip or connecting
many loads from one electrical outlet may
PROHIBITED cause fire or electric shock.
Do not bundle product cables with
high-voltage lines or power lines.
Allow leeway when installing the cables.
PROHIBITED
Always ground the power cord. Not doing so
may cause product failure due to static
electricity destroying electrical components
including those in the Light Unit.
PROHIBITED
Use Light Units that are suitable for the
product ratings. Exceeding the ratings may
cause product failure.
PROHIBITED
Make sure that the length of the extension
cable for light output is no longer than 5 m.
If the extension cable is longer than 5 m, the
voltage will drop due to the DC resistance of
PROHIBITED the cable, and the light intensity will
decrease.
Do not disconnect the power cord or
disassemble the product during operation.
Pulling on the cable may damage the cable
and result in fire or electric shock.
PROHIBITED
Before moving the product, disconnect all
connection cables. Damaging the cables
may result in fire or electric shock.
PROHIBITED
When mounting products in system racks or
cases, do not insert the screws more than
5 mm. Doing so may cause short-circuits in
internal components.
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