CCS PJ2-3005-4CA-PE Instruction Manual

Control Unit for LED Light Units
PJ2-3005-4CA-PE
Instruction Guide
Thank you for purchasing a CCS product. To ensure
proper use of the product, please read this Instruction
Guide before use and keep it for your future reference.
This Control Unit is used to control the light intensity
of CCS LED Spot Lights. It is mainly used to control
LED Spot Lights that are used for machine vision or
industrial inspections.
Features
Status confirmation and operation settings can be performed on the LCD.
External control can be performed with either Ethernet communications
(TCP/UDP) or parallel communications.
Applicable to the Spot Lights with an input current of 1,000 mA max.
1 Important Information for Equipment Safety
This product has been designed with full consideration of safety. However, incorrect usage of the product may result in fire, electric
shock, or other serious accidents. Observe the following precautions.
The following symbols are used in this Instruction Guide to indicate and
classify the relative importance of warnings and cautions.
Indicates that incorrect
Warning u s a g e m a y r e s u l t i n
serious injury or death.
The following symbols indicate and classify the precautions in this
Instruction Guide.
DO NOT SUBJECT
DISASSEMBLY DO NOT TOUCH
PROHIBITED
PROHIBITED WITH WET HANDS TO MOISTURE
These symbols indicate
prohibited actions.
Do not disassemble or modify
the Control Unit. Doing so may
result in fire or electric shock.
DISASSEMBLY
Make sure that the Control Unit
is f ree of water or any other
liquid. Exposure to water or other
liquid may result in fire or electric
DO NOT SUBJECT
TO MOISTURE
shock.
Do not touch the AC power cord
during thunderstorms. This may
result in electric shock.
PROHIBITED
I n di c ate s t h at i n c o r r e c t
Caution usage may result in injury
or property damage.
MANDATORY
UNPLUG
ACTIONS
These symbols indicate
required actions.
Warning
Do not touch the plugs or switches
w it h wet hands. D oing so may
result in electric shock.
PROHIBITED
Before connecting or disconnecting
c ables, make sure that the AC
power cord is unplugged from the
Control Unit or the power source is
turned OFF. Failure to do so may
results in fire, electric shock or
failure of the Spot Lights.
If an abnor mal c ondition, such
as smoking, abnormal heating,
abnormal odor, or noise, occurs,
s t o p u s i n g t h e C o n t r o l U n i t
immediately, unplug the AC power
cord from the Conrol Unit or wall
s o c k e t , o r t u r n o f f t h e p o w e r
source. Continued use may result
in fire or electric shock.
INDEX
1. Important Information for
Equipment Safety
2. Names and Functions of Parts
3. Connections
4. Main Functions
5. Main Operation Flow
6. Operation Methods
7. Controlling Operation with
Ethernet Communications
8. Controlling Operation with
Parallel Communications
- Read Before Use -
Make sure that the AC power cord meets the following specifications.
100 to 120-V regions: SVT or SJT, AWG18, length: 3 m max., dielectric strength: 125 V min.
200 to 240-V regions: H05VV-F, AWG18, length: 3 m max., dielectric strength: 250 V min.
Do not connect any devices other
than CCS LED Spot Lights. Doing so
may cause the Control Unit to fail.
The warranty is void if the Control
Unit is connected to any other device.
Use a standard Extension Cable that is
manufactured by CCS. However, if the
cable is too long, the light intensity will
decrease due to voltage drop caused by
the DC resistance of the cable.
Do not place any objects within
20 mm from the air inlets and fan
exhaust outlet. Insufficient ventilation
may cause heat to accumulate inside
the Control Unit and result in fire.
Do not place the Control Unit in
direct sunlight or in a very humid
environment. Doing so may result in
fire due to internal temperature rise.
DO NOT TOUCH
WITH WET HANDS
Always place the Control Unit on a
stable and flat surface. Not doing so
may result in the Control Unit falling
or toppling, which may cause bodily
MANDATORY
injury or Control Unit malfunction.
ACTIONS
Do not bend a cable past its natural
bending radius or jam a cable into a narrow
space when wiring the Control Unit. Doing
so may cause Control Unit failure.
Do not wipe the Control Unit with
organic solvents, such as paint
UNPLUG
thinner or benzene. Discoloration
or deterioration of the Control Unit
surfaces may occur.
- 1 -
9. Error Status
Page 1
10. Trigger Inputs
Page 2
11. Optional Accessories
Page 2
(Sold Separately)
Page 3
12. Main Specifications
Page 3 13. Dimensions
Page 4
Page 6
Page 8
Caution
Plug the AC power cord directly
into t he wall s o c ket . Using a
power strip or connecting many
PROHIBITED
loads from one electrical socket
may cause fire or electric shock.
Do not bundle Control Unit cables
with high-voltage lines or power lines.
Doing so may cause the Control Unit
MANDATORY
ACTIONS
to malfunction. Allow leeway between
the cables when installing them.
Always ground the power cord. Not
doing so may cause Control Unit
failure due to static electricity, which
PROHIBITED
may destroy electrical components,
including those in the Spot Lights.
Use Spot Lights that are suitable
f o r t h e C o n t r o l U n i t r a t i n g s .
Exceeding the ratings may cause
PROHIBITED
Control Unit failure.
A lways hold onto the plug or
connector when disconnecting a
cable. Pulling on the cable may
PROHIBITED
damage the cable and result in
fire or electric shock.
Before moving the Control Unit,
disconnect all connecting cables.
Damaging the cables may result in
PROHIBITED
fire or electric shock.
If there is dust or other foreign
matter on the electrodes, unplug
the AC power cord from the Control
Unit or turn off the power source,
PROHIBITED
and then use a dry cloth to remove
the dust or foreign matter. Failure
to do so may result in fire.
Page 9
Page 10
Page 11
Page 11
Page 12
MANDATORY
ACTIONS
MANDATORY
ACTIONS
MANDATORY
ACTIONS
MANDATORY
ACTIONS
MANDATORY
ACTIONS
MANDATORY
ACTIONS
MANDATORY
ACTIONS
MANDATORY
ACTIONS