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Coleman 9943 Series 9943-780 Assembly Instructions Manual
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Coleman 9943 Series 9943-780 Assembly Instructions Manual

Coleman 9943 Series 9943-780 Assembly Instructions Manual

Coleman 9943 series 9943-780: install guide
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A
SSEMBLY
I
NSTRUCTIONS FOR
9943 S
G
B
AS
ARBECUE
A A S S S S E E M M B B L L E E R R / / I I N N S S T T A A L L L L E E R R : :
L
EAVE THESE INSTRUCTIONS WITH THE CONSUMER
C C O O N N S S U U M M E E R R / / U U S S E E R R : :
R
EAD ALL THESE INSTRUCTIONS AND KEEP THEM IN A
SAFE PLACE FOR FUTURE REFERENCE
WARNING:
T
HE EDGES OF SHEET METAL PARTS CAN CAUSE INJURY
IF NOT HANDLED WITH CARE
USE EXTREME CAUTION!
IMPORTANT!
T
O ENSURE PROPER GAS FLOW
CONTROL VALVES MUST BE
OPENING THE GAS CYLINDER VALVE
9943-054 (04/26/02)
ERIES
G
RILL
.
.
.
,
BURNER
"OFF"
BEFORE
.
WARNING
Combustion by-products produced when using this product contain
chemicals known to the State of California to cause cancer, birth
defects, or other reproductive harm.
LOOK INSIDE FOR:
Easy Assembly Instructions
Repair Parts List
Safety, Maintenance
and Cleaning Tips
LP Tank
Sold
Separately
9-Volt
Battery
Included
Coleman Company, Inc.
3600 N. Hydraulic
Wichita, KS 67219
Internet site:
www.coleman.com
1-800-356-3612
TDD: 316-832-8707

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Summary of Contents for Coleman 9943 Series 9943-780

  • Page 1 LOOK INSIDE FOR: Easy Assembly Instructions Repair Parts List Safety, Maintenance and Cleaning Tips 9-Volt LP Tank Battery Sold Included Separately Coleman Company, Inc. 3600 N. Hydraulic Wichita, KS 67219 Internet site: www.coleman.com 1-800-356-3612 TDD: 316-832-8707...

  • Page 2: Additional Tools Needed

    OCKET #T-20, 3/8” Square Drive Torx Bit Socket DDITIONAL OOLS #2 Phillips Screwdriver 3/8”, 7/16” and 11/16” Open End Wrenchs 3/8” Square Drive Ratchet Wrench 3/8” Square Drive Extension PTIONAL Electric or Cordless Screwdriver #2 Phillips driver bit #T-20 6-Lobe Screwdriver NCLUDED EEDED OOLS...
  • Page 3 Assemble the Electrode to the Left Burner Casting per illustration (1-A). Assemble the Electrode to the Right Burner Casting illustration (1-B). Step Electrode Electrode Electrode Left Burner Casting Right Burner Casting Electrode 1-A. Assemble the Electrode to the Left Burner 1-B.
  • Page 4 NOTE: The grill is upside-down during this assembly step. Assemble the CONSOLE CASTINGS. Step Use a large piece of cardboard or a ground cloth to protect the painted finish on the castings. Lay all three castings on a level surface with the top (smooth) surface downward.
  • Page 5 NOTE: The grill is upside-down during this assembly step. Assemble the Tool Rack to the console. Assemble the Towel Rack to the console. Step Squeeze Squeeze the Tool the Towel Rack to Rack to slip into slip into mounting mounting holes.
  • Page 6 NOTE: The grill is upside-down during this assembly step. Assemble the 9-VOLT BATTERY to the ELECTRODE MODULE. Attach two wires (27” long) from the ELECTRODE MODULE labeled LB1 and LB2 to the LEFT BURNER (thread thru wire clip). Step Attach two wires (27” long) from the ELECTRODE MODULE labeled RB1 and RB2 to the RIGHT BURNER.
  • Page 7 5-C. LOOSELY fasten together with one SCREW (DX). One at top only. NOTE: You will tighten this screw LATER, after the panels are fastened to the grill console in Step 8-B (this helps with alignment). Repeat Step 5 to assemble the RIGHT PANEL.
  • Page 8 (Pg. 8) Assemble PROPANE TANK RETAINER WIRE to the Pedestal Back Panel. Step Bottle Retainer Pedestal Back Panel Bracket Propane Bottle Retainer Wire 6-A. Assemble Propane Bottle Retainer Wire to the Pedestal Back Panel. Squeeze the Wire and insert into Bottle Retainer Bracket on Pedestal Back Panel.
  • Page 9 NOTE: The grill is upside-down during this assembly step. Place the PEDESTAL onto the CONSOLE. Step Pedestal View From Front Of Grill Console 7-A. Place the PEDESTAL onto the CONSOLE. Align the studs and pins with the assembly holes. Studs (4)
  • Page 10 NOTE: The grill is upside-down during this assembly step. Fasten the PEDESTAL to the CONSOLE per Step (8-A). Tighten and secure the Pedestal Panel Fasteners per Step (8-B). Step 8-A. Assemble four HEX NUTS (EY), one on each stud that protrudes up...
  • Page 11 NOTE: The grill is upside-down during this assembly step. Fasten the FRONT CONSOLE PANEL to the PEDESTAL. Step 9-A. Assemble four SCREWS (CW) through the FRONT CONSOLE PANEL to the PEDESTAL. Tighten all fasteners. Hardware shown actual size (CW) #10-24 x 3/8 Self-tapping Screw (4) Qty.
  • Page 12 NOTE: The grill is upside-down during this assembly step. HINT: A second person may be helpful when aligning the Base Casting. Assemble the Base Casting to the Pedestal. Step 10-A Base Casting Flange of Pedestal with Nine Holes 10-A. Carefully place the Base Casting onto the Pedestal.

  • Page 13: Locking Caster

    NOTE: The grill is upside-down during this assembly step. Assemble casters. Level and tighten the casters. Step 11-A Base Front 11-A. Assemble locking casters to front of base. Assemble non-locking casters to back of base. Make sure hex bottoms out on base.
  • Page 14 (Pg. 14) NOTE: Use a ground cloth to protect the paint finish during this step. Check that all fasteners are tightened before turning the grill Right-Side-Up. Carefully turn the grill Right-Side-Up. Step 12-A Control Panel this side. Protect with groundcloth...
  • Page 15 Complete Assembly of the Console to the Pedestal. Step 13-A View of Inside of Main Burner 13-A. Assemble four HEX NUTS (EY) onto the four studs that protrude through Hardware shown actual size the center burner casting. Tighten all fasteners. (EY) #10-24 Hex Nut (4) Qty.

  • Page 16: Right Console

    Assemble the BURNER to the RIGHT CONSOLE. Slip BURNER TUBE through RIGHT CONSOLE per detail 14-A. Align BURNER TUBE with VALVE TUBE per detail 14-B. Step Slip BURNER TUBE over VALVE TUBE per detail 14-C. Fasten BURNER in place per detail 14-D. 14-A Right Console Burner...

  • Page 17: Left Console

    Assemble the BURNER to the LEFT CONSOLE. Slip BURNER TUBE through LEFT CONSOLE per detail 15-A. Move the Flexible Fuel Hose downward to give clearance for inserting the burner tube. Step Slip BURNER TUBE over VALVE TUBE per detail 15-C. The Flexible Fuel Hose and Wiring must be routed BELOW the burner tube per detail 15-D.

  • Page 18: Door Latch

    (Pg. 18) Assemble the DOOR LATCH to the PEDESTAL. Step 16-A Door Latch 16-A. Assemble the DOOR LATCH with two SCREWS (CW). NOTE: You may have to adjust door latch to insure proper Hardware shown actual size alignment of door latch post. Refer to Step 18-B. (KE) #6-32 x 3/8 Self-tapping Screw (2) Qty.

  • Page 19: Door Handle

    Assemble the DOOR HANDLE to the DOOR. Assemble the DOOR LATCH POST to the DOOR. Step 17-A Door Handle 17-A. Attach the DOOR HANDLE to the DOOR with two SCREWS (FZ). Hardware shown actual size (LF) #8-32 x 1/2 Self-tapping Screw (2) Qty.
  • Page 20 (Pg. 20) Assemble the DOOR to the PEDESTAL. Adjust the DOOR LATCH on the PEDESTAL for proper door closure. Step 18-A Door Latch (4) Places Door 18-A. Attach the DOOR to the PEDESTAL with four SCREWS (GA). 18-B. Adjust the DOOR LATCH on the PEDESTAL for proper door closure.
  • Page 21 Assemble the MAIN BURNER LID. Adjust the DOOR LATCH on the PEDESTAL for proper door closure. Step 19-A 19-B 19-B. Detail showing location of clevis pin (HB) and hairpin (IC). 19-A. Attach the MAIN BURNER LID with two clevis pins (HB). Lock the clevis pins in place with two hairpin cotters (IC).
  • Page 22 Assemble the WARMING RACK and SUPPORT WIRE into the middle burner lid. Note: Steps 20-A and 20-B are pre-assembled at the factory. Proceed to Step 20-C. Step 20-A Support Wire 20-A. Insert the SUPPORT WIRE into the left end of the WARMING RACK. 20-B 20-B.
  • Page 23 21-B Collar 21-A. Insert one SIDE TRAY POST into the grill. Align the notch in the collar with the grill casting. It should not rotate in the hole. Place the SIDE TRAY onto the POST. It can be rotated from the forward position (above the burner) to a limited outward position (away from the burner).
  • Page 24 (Pg. 24) Place DRIP PAN, SIDE BURNER GRID, and ROUND GRILL CASTING onto the left grill per Fig 22-A. Place DRIP PAN, SIDE BURNER GRID, and ROUND GRIDDLE CASTING onto the right grill per Fig 22-A. Step Align Side Burner Grid...
  • Page 25 Place one Heat Tent on the main burner casting. Place two D-GRILLS on the main burner casting. Step 23-A D-Grill Heat Tent 23-B 23-B. HEAT TENT installed. 23-C 23-C. D-GRILLS installed. Heat Tent D-Grill (Pg. 25)
  • Page 26 (Pg. 26) Place two SIDE LIDS on the side burners. Step 24-A 24-B SIDE LID SIDE TRAY SIDE LID SIDE LID 24-A. Place one SIDE LID on each side burner. 24-B. SIDE LIDS can also be placed onto the SIDE TRAYS.
  • Page 27 25-B. Detail showing correct installation of the GREASE CUPS. 25-C Wire Holders Grease Cups REAR VIEW OF GRILL 25-C. Place the GREASE DRIP TRAY into the holder. 25-D REAR VIEW OF GRILL 25-D. Detail showing correct installation of the GREASE DRIP TRAY.
  • Page 28 WARNING: During assembly of grill and when attaching or replacing the L.P. gas cylinder, insure that the gas supply hose is free of kinks and/or damage and is at least 3” away from hot surfaces such as the grill casting.
  • Page 29 (Pg. 29)
  • Page 30 (Pg. 30)
  • Page 31 (Pg. 31)
  • Page 32 Proof of purchase is required to obtain warranty performance. Coleman dealers, service centers, or retail stores selling Coleman products do not have the right to alter, modify or any way change the terms and conditions of this warranty.

This manual is also suitable for:

9943 series