Clarke AIRMASTER 14/100P Operation & Maintenance Instructions Manual

Clarke AIRMASTER 14/100P Operation & Maintenance Instructions Manual

100l belt driven air compressor
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100L BELT DRIVEN AIR COMPRESSOR
MODEL NO: AIRMASTER 14/100P
PART NO: 2245307
OPERATION & MAINTENANCE
INSTRUCTIONS
ORIGINAL INSTRUCTIONS
GC0721

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Summary of Contents for Clarke AIRMASTER 14/100P

  • Page 1 100L BELT DRIVEN AIR COMPRESSOR MODEL NO: AIRMASTER 14/100P PART NO: 2245307 OPERATION & MAINTENANCE INSTRUCTIONS ORIGINAL INSTRUCTIONS GC0721...
  • Page 2: Environmental Recycling Policy

    INTRODUCTION Thank you for purchasing this100L Belt Driven Air Compressor. Read this manual fully before use and follow the instructions carefully. In doing so you will ensure the safety of yourself and those around you, and you can look forward to your purchase giving you long and satisfactory service. GUARANTEE This product is guaranteed against faulty manufacture for a period of 12 months from the date of purchase.
  • Page 3: Safety Precautions

    SAFETY PRECAUTIONS Before using your compressor it is in your own interest to read and pay attention to the following safety precautions. 1. Compressed air is dangerous. Do not point a jet of air at persons or animals, and DO NOT discharge compressed air against the skin.
  • Page 4: Safety Symbols

    SAFETY SYMBOLS Read this instruction booklet carefully before positioning, operating or adjusting the compressor. Risk of electric shock. The compressor must be disconnected from the mains supply before removing any covers. Do not use in a damp environment. Risk of accidental start-up. The compressor could start automatically in the event of a power cut and subsequent reset.
  • Page 5: Electrical Connections

    ELECTRICAL CONNECTIONS WARNING: READ THESE ELECTRICAL SAFETY INSTRUCTIONS THOROUGHLY BEFORE CONNECTING THE PRODUCT TO THE MAINS SUPPLY. Connect the mains lead to a standard, 230 Volt (50Hz) electrical supply through an approved 13 amp BS 1363 plug, or a suitably fused isolator switch. If the plug has to be changed because it is not suitable for your socket, or because of damage, it must be removed and a replacement fitted, following the wiring instructions shown below.
  • Page 6: Attach The Wheels

    ASSEMBLY CAUTION: TO PREVENT INJURY, GET ASSISTANCE WHEN LIFTING THIS COMPRESSOR. ATTACH THE WHEELS 1. Slide the axle through the wheel and hole in the wheel frame. • Use the same hole on each side and make sure that the machine is horizontal to the floor.
  • Page 7: Before Use

    BEFORE USE CAUTION: TO PREVENT INJURY, GET ASSISTANCE WHEN LIFTING OR MOVING THIS COMPRESSOR. Before connecting your compressor to the power supply, check the following:- • Push down on the OFF button. • Remove the protective plastic moulding from the top of the cylinder head.
  • Page 8: Operation

    OPERATION If the compressor has not been used for more then 24 hours, open the drain valve (on the bottom of the reservoir) and drain any condensate which has collected. See page 11. MOVING THE AIR COMPRESSOR • Stop the compressor and disconnect it from the power supply before you move it.
  • Page 9: Turning The Compressor On

    TURNING THE COMPRESSOR ON 1. Plug the compressor into the power supply. 2. Lift the On/Off button. • The compressor will operate until the reservoir is fully pressurised. It will then shut down. • The compressor will start up again when the pressure in the reservoir decreases.
  • Page 10: Removing Tools From The Air Hose

    REMOVING TOOLS FROM THE AIR HOSE WARNING: ALWAYS SET THE PRESSURE REGULATOR TO ZERO BEFORE YOU REMOVE OR REPLACE AN AIR TOOL. 1. Push down on the On/Off button to stop the compressor. 2. Turn the outlet valve handle to the off position.
  • Page 11: Draining The Reservoir

    DRAINING THE RESERVOIR CAUTION: ALWAYS DRAIN THE RESERVOIR AFTER EACH DAYS USE AND BEFORE YOU PUT YOUR COMPRESSOR INTO STORAGE. 1. Turn the compressor off and disconnect from the power supply. 2. Put a container below the drain valve to collect the condensate. 3.
  • Page 12: Maintenance

    MAINTENANCE WARNING: MAKE SURE THAT THE COMPRESSOR IS DISCONNECTED FROM THE ELECTRICAL SUPPLY BEFORE CARRYING OUT ANY MAINTENANCE. DRAINING THE RESERVOIR After use, always open the drain valve to make sure that any condensate is drained off. CHECKING OIL Ensure the oil level is between the min and max marks on the dipstick. See “Check the Oil level”...
  • Page 13: Replacing The Oil

    REPLACING THE OIL After the first 100 hours use, replace the oil using ISO100 (SAE30) compressor oil. Then replace the oil after every 500 hours of operation or every 6 months. To empty the oil from the machine, remove the oil drain plug from the crankcase.
  • Page 14: Replacing The Drive Belt

    REPLACING THE DRIVE BELT WARNING: MAKE SURE THAT THE COMPRESSOR IS DISCONNECTED FROM THE ELECTRICAL SUPPLY BEFORE REPLACING THE DRIVE BELT. 1. Rotate the clips on the front of the safety cage. 2. Remove the front of the cage and take out the worn or broken drive belt.
  • Page 15: Specifications

    SPECIFICATIONS MODEL AIRMASTER 14/100P Part Number 2245307 Motor size 3 HP Voltage 230 VAC (50Hz) Air Displacement 394L/min (14 cfm) Max Pressure 10 Bar (145 psi) Receiver Capacity 100 L Ingress Protection IP20 Fuse Rating 13 A Duty cycle S3/50%...
  • Page 16: Troubleshooting

    TROUBLESHOOTING CAUTION: DO NOT TRY TO REPAIR OR ADJUST IF YOU ARE UNCERTAIN. IF YOU HAVE ANY QUERIES, CONTACT YOUR CLARKE DEALER. PROBLEM PROBABLE CAUSE REMEDY The compressor Bad electrical 1. Check electrical has stopped connections. connections. and does not 2.
  • Page 17: Component Parts

    COMPONENT PARTS Parts & Service: 0871 410 1270 / e-mail: parts@machinemart.co.uk or customerservice@machinemart.co.uk...
  • Page 18: Component Parts List

    COMPONENT PARTS LIST NO DESCRIPTION NO DESCRIPTION GAUGE 50mm 10BAR CRANKCASE GAUGE 40mm CYLINDER SAFETY VALVE 10BAR CYLINDER HEAD CONNECTOR 199021000 CRANKSHAFT RILSAN PIPE 4/6 BLACK LOWER COVER PRESSURE SWITCH VALVE HOLDER ASSEMBLY POWER CABLE GASKET MOTOR 540E150605 CONROD BELT GUARD INTAKE FILTER ASSEMBLY DRIVE PULLEY AIR COOLER...
  • Page 19: Declaration Of Conformity

    DECLARATION OF CONFORMITY Parts & Service: 0871 410 1270 / e-mail: parts@machinemart.co.uk or customerservice@machinemart.co.uk...

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