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Summary of Contents for SAMES KREMLIN REXSON 2B227
- Page 1 2 BALL PUMP 227 cm3 Pump REXSON 2B227 User Manual 528132110 2021-04-16 Index D Translation of the original instructions SAMES KREMLIN SAS 13 Chemin de Malacher 38240 Meylan www.sames-kremlin.com 33 (0)4 76 41 60 60...
- Page 2 Any communication or reproduction of this document, in any form whatsoever, and any exploitation or communication of its contents are prohibited, except with the express written consent of SAMES KREMLIN. The descriptions and features contained in this document are subject to change without notice.
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Page 3: Table Of Contents
Contents Evolution table of the document ..........................5 Additional Documentations ............................5 Guarantee ..................................6 DECLARATION OF CONFORMITY ......................7 SAFETY INSTRUCTIONS ..........................8 ............................8 ERSONAL SAFETY Overview ..................................8 Meaning of the pictograms ............................9 Security devices ................................. 10 Danger of Pressure .............................. - Page 4 USE OF THE PRODUCT ..........................31 ............................31 SER SETTINGS Wet cup nut ................................31 Tightening of the Wet cup ............................31 Tightening procedure ..............................31 Suction Valve Pin Adjustment ............................ 32 ..........................33 AFETY IN PRODUCTION ..............................33 TART UP ..........................
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Page 5: Evolution Table Of The Document
Recording revisions Editor Object Revision Date Modified by SEGUIN 2 Ball fluid section 227 cm 05/26/2020 REXSON 2B227 SEGUIN 2 Ball fluid section 227 cm 01/25/2021 REXSON 2B227 SEGUIN 2 Ball fluid section 227 cm 04/08/2021 REXSON 2B227 SEGUIN... -
Page 6: Guarantee
The warranty excludes wear parts, deterioration or wear resulting from abnormal or unscheduled use by SAMES KREMLIN, failure to observe instructions for proper operation or lack of maintenance. -
Page 7: Declaration Of Conformity
Declaration of Conformity 1 Declaration of Conformity Refer to the existing declaration delivered with the product. -
Page 8: Safety Instructions
It must be used only for the purpose for which it was intended. Do not modify or transform the material. Parts and accessories must only be supplied or approved by SAMES KREMLIN. The equipment must be checked periodically. Defective or worn parts must be replaced. -
Page 9: Meaning Of The Pictograms
Safety instructions Meaning of the pictograms Danger: pinching, Danger: high Danger: moving parts Risks of product crushin pressure emanation Danger: hot parts or Danger: flammability Risk of explosion Danger: electricity surfaces risks Danger (user) Gloves required Warning Danger Grounding Protective helmet Hearing pro- tection Mandatory Safety shoes... -
Page 10: Security Devices
Safety instructions Security devices Attention Guards (motor cover, coupling guard, housings, ...) are set up for safe use of the equipment. The manufacturer cannot be held responsible for any bodily injury as well as failures and / or damage to the equipment resulting from the destruction, the occultation or the total or partial removal of the protectors. -
Page 11: Injection Hazards
Safety instructions Injection hazards "HIGH PRESSURE" technology requires the utmost care. Operation can cause dangerous leaks. There is a risk of product injection into exposed parts of the body, which can lead to serious injury and the risk of amputation: ... -
Page 12: Hazards Of Toxic Products
Safety instructions Hazards of toxic products Toxic products or vapors can cause serious injury through contact with the body, in the eyes, under the skin, but also by ingestion or inhalation. It is imperative : To know the type of product used and the dangers it represents, ... -
Page 13: Integrity Of The Material
Safety instructions 2.2 Integrity of the material Material recommendations Protectors are put in place for safe use of the equipment. The manufacturer can not be held responsible in case of: Bodily injury. As well as breakdowns and / or damage to the equipment resulting from the destruction, the misuse or the total or partial withdrawal of the protectors. -
Page 14: Products Implemented
It will determine the risks of immediate reactions or due to repeated exposures to the staff. SAMES KREMLIN declines any responsibility, in case of: Bodily or psychic injuries. Direct or indirect material damage due to the use of... -
Page 15: Environment
Environment 3 Environment The equipment must be installed on a horizontal, stable and flat ground (eg concrete slab). Non-moving equipment must be fixed to the ground by suitable fasteners (spit, screws, bolts, ...) to ensure their stability during use. To avoid risks due to static electricity, the equipment and its components must be grounded. - Page 16 Environment Material marking Each device is equipped with a identification plate with the name of the manufacturer, the reference of the device, important information for the use of the device (pressure, power, ...) and sometimes against the pictogram shown below. The equipment is designed and manufactured with high quality materials and components that can be recycled and reused.
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Page 17: Available Configurations
Rexson parts number of High Viscosity Pumps Presentation of the pump REXSON 2B227 A very versatile pump, the REXSON 2B227 hydraulic is used for airless applications as well as for the extrusion of thick products (<50000 cP*). Different configurations are available. - Page 18 Available Configurations 4.2 Table 1 Fluid Section-Air Motor Selection Available Motors Pressure Maximum Air Inlet Maximum Outlet Documentation Ratio Pressure Fluid Pressure reference NONE MOTOR 6000 29 : 1 2500 582147110 MOTOR 7000 52 : 1 4500 582148110 MOTOR 9000 80 : 1 7000 582149110...
- Page 19 Available Configurations 4.4 Table 3 Seals Pack Selection Available Seals Packing Static seals "O"-rings Upper seals Piston seals packing packing PTFE PTFE PTFE PTFE + FEP PTFE PTFE PTFE and PE PTFE and PE Leather Leather and PE Leather and PE PTFEG PTFEG PTFEG...
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Page 20: Identification
Identification 5 Identification 5.1 Description of the marking of the plate Principles This equipment complies with the following provisions: Machinery Directive (2006/42 / EC), Low Voltage Directive 2006/95 EEC EMV Directive 2004/108 EEC Safety of machinery - Basic terms, general implementation guidelines DIN EN ISO 12100 T1/T2 ... - Page 21 Identification Description SAMES KREMLIN Manufacturer's mark STAINS FRANCE POMPE / PUMP Pump reference and serial number. The first two digits indicate the year of manufacture. REF / SERIE PROD Maximum product pressure (Bar/Psi) MAX. PRES. (Bar/Psi) Maximum air pressure (Bar/Psi)
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Page 22: Correspondence Table New Part Numbers / Significant Designations
Identification 5.2 Correspondence table New part numbers / Significant designations New Part Number Significant Designation 61 MO 0227 M S F 000 REX2B0227-MO-MA-FO-SE Options Motor MOT6000 MOT7000 MOT9000 Material Mixed Steels Stainless Steel Stainless Steel + Carbide valve Renforced Chromium + Carbide valve Seal PTFE... -
Page 23: Correspondence Table Existant Part Numbers / Significant Designations
Identification 5.3 Correspondence table Existant part numbers / Significant designations Existant part Significant designation Motor Material Foot Seal number 997 169 600 REX2B0227-XX-CS-WM-01 None Mixed Steels Wall mounted PTFE MOT6000 461 251 740 103 REX2B0227-60-CS-WM-03 29 : 1 Mixed Steels Wall mounted PTFE/PE 997 000 500... -
Page 24: Technical Characteristics
Technical characteristics 6 Technical characteristics 6.1 General characteristics Technical characteristics Volume per 227 cm cycle 7,68 oz Stroke 120 mm / 4,72 in Fluid outlet 1" connections F BSPP Weight 25 kg / 55,1 lb Maximum fluid 80°C / 176°F temperature Wetted parts Depending on... - Page 25 Technical characteristics (General characteristics - continued) Pump Foot Technical characteristic Wall monted Inlet F 1''1/2 Follower Plate Ø 80 mm Materials of construction Stainless steel Mixed materials stainless steel Renforced + carbide Chromium + valves Carbide valve Pump body Wet Cup Carbon steel Carbon steel + Carbon steel...
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Page 26: Principle Of Operation
Technical characteristics 6.2 Principle of operation Expected use These pumps coupled to air or hydraulic motors are intended for transferring or spraying different liquid or pasty products with a desired flow rate and output pressure. Functional description When the piston (1) rises, the upper flap (2) closes and the lower flap (3) opens. - Page 27 Technical characteristics ATTENTION! The friction generated by the movement of the product inside the pump and its accessories, as well as that caused by the seals, creates static electricity that can cause fire or explosion. Therefore, the fluid section system must be earthed via the motor ground cable (see the motor instruction manual for its ground connection).
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Page 28: Installation
(pneumatic or hydraulic) with compatible stroke. It is imperative to comply with an air motor / hydraulic combination provided by SAMES KREMLIN Make sure that all connections of the pump and fluid section components - cables, hoses and pipes - are installed in such a way that they do not cause people to fall. -
Page 29: Air Supply Connection
Installation 7.2.2 Air supply connection Ensure that in bound air supply and hose are of correct size to reduce pressure fluctuations and pressure drops. 7.3 Storage Pump Place the equipment away from moisture after closing the various air inlets and various openings (plugs). Storage before installation: ... -
Page 30: Commissioning
Commissioning 8 Commissioning The fluid sections are integrated in a system, if necessary refer to any additional instructions for further information on commissioning. Pump Pumps are tested for operation at the factory using a light weight oil lubricant. Before commissioning, this lubricant must be removed by flushing with a suitable solvent. -
Page 31: Use Of The Product
Use of the product 9 Use of the product 9.1 User settings Wet cup nut Before commissioning, fill the wet cup halfway with lubricant "T". The wetting cup nut must be tightened moderately. Overtightening quickly damages the gland packing. A wrench is supplied to allow proper tightening. -
Page 32: Suction Valve Pin Adjustment
Use of the product Suction Valve Pin Adjustment Depending on the viscosity of the medium to be pumped, position the lower plug pin as shown below. Spacer Spacer Assembly for Mounting for "Medium "Fluid" product High Hole Lower Hole Viscosity" position position product... -
Page 33: Safety In Production
Use of the product 9.2 Safety in production Guards (motor cover, coupling guard, housings, ...) are set up for safe use of the equipment. The manufacturer can not be held responsible in case of bodily injury as well as breakdowns and / or damage of material resulting from... -
Page 34: Shutdown Procedure
Use of the product 9.4 Shutdown procedure Pump To avoid the risk of personal injury, material injections, injuries caused by moving parts or electric arcs, it is imperative that the following procedure be followed before any work is carried out when shutting down the system, assembling, cleaning or changing the nozzle. -
Page 35: Diagnostic Help / Troubleshooting Guide
Use of the product 9.5 Diagnostic help / Troubleshooting guide Possible symptoms of faults / Causes of faults / Remedies to apply Defaults Possible causes Remedies Leakage at the cup seals Insufficient tightening of the Tighten the cup. packing nut Incorrect assembly of seals Check the assembly. - Page 36 Use of the product Defaults Possible causes Remedies Pump strokes quickly Bad feeding of the pump. Check parameters downward (simple effect accessories (pressure follower working) plate or suction rod,…). Accessories can be not adapted or clogged. Product is too viscous. Bad definition of the pump.
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Page 37: Maintenance
If the information given here does not solve the problem you are experiencing, please contact your local SAMES KREMLIN representative for assistance. During prolonged shutdown, stop the pump when the piston is in the low position. -
Page 38: Preventive Maintenance Plan
Maintenance 10.1 Preventive Maintenance Plan ATTENTION Before pump maintenance service work performed, it is imperative to follow the depressurization procedure and the safety instructions. Routine maintenance after certain number operating hours is recommended. This is defined by the service department of the user and depends on the product, the working cycle and the usual pressure. -
Page 39: Curative Maintenance
Maintenance 10.2 Curative Maintenance ATTENTION Before pump maintenance service work performed, it is imperative to follow the depressurization procedure and the safety instructions. Before each reassembly Clean the parts with the appropriate cleaning solvent. Fit new seals if necessary, after greasing them. ... -
Page 40: Disassembly / Reassembly Operation
Disassembly / Reassembly Operation 11 Disassembly / Reassembly Operation ATTENTION Before any intervention, it is imperative to follow the decompression procedure and the safety instructions. ATTENTION The equipment is subject to the ATEX directive and must not be modified under any circumstances. Failure to comply with this recommendation does not engage our responsibility. - Page 41 Disassembly / Reassembly Operation Fluid section wall mounted : all versions REX2B0227---WM- (For a full description of spare parts, see Part 12 - Spare Parts)
- Page 42 Disassembly / Reassembly Operation Fluid section Folower plate : all versions except REX2B0227--SS-FP- Renforced Chromium + Carbide valve REX2B0227--CS-FP- REX2B0227--SC-FP- (For a full description of spare parts, see Part 12 - Spare Parts)
- Page 43 Disassembly / Reassembly Operation Fluid Section Folower plate : Renforced Chromium + REX2B0227--XS-FP- Carbide valve version (For a full description of spare parts, see Part 12 - Spare Parts)
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Page 44: Disassembly Of The Pump
Disassembly / Reassembly Operation Disassembly of the pump Unscrew the 2 nuts (16) and put aside the flange (1), the tie rods (14) and the protection (4), Clamp the pump horizontally through the body with a vice (7), ... -
Page 45: Wet Cup Seals
Disassembly / Reassembly Operation Wet cup seals Nota: the pump body (7) consists of a cartridge (7B) to make easier the changing of the seals. Ind.7 Unscrew the cup (5), Take off the 10 srews (7D) that tighten the cartridge (7B) in the body (7A), ... -
Page 46: Reassembly Of The Fluid Section
Disassembly / Reassembly Operation Reassembly of the fluid section Lubricate the cup seals and piston rod seals, Slide the piston rod assembly (15) inside the body (7), push it upwards, Screw the cylinder (10) into the body (7), ... -
Page 47: Spare Parts
Spare parts 12 Spare parts Use only genuine SAMES KREMLIN accessories and spare parts designed to withstand the pump's operating pressures. Fluid Section wall mounted : all versions REX2B0227---WM- WARNING: these parts are not supplied with the fluid section alone... - Page 48 Spare parts Fluid section Folower plate : all versions except REX2B0227--SS-FP- Renforced Chromium + Carbide valve REX2B0227--SC-FP- REX2B0227--CS-FP- WARNING: these parts are not supplied with the fluid section alone as they depend on the engine.
- Page 49 Spare parts Fluid Section Folower plate : Renforced REX2B0227--XS-FP- Chromium + Carbide valve version WARNING: these parts are not supplied with the fluid section alone as they depend on the engine.
- Page 50 Spare parts REX2B0227 - - - Wall Mounted Follower Plate Mixed Steel Stainless Steel Mixed Steel Renforced Stainless steel + Chromium Carbide valves Spare part Ind. Description # Ref. maintenance level** Connection flange See motor coupling kit table Protection See motor coupling kit table Wetting cup nut...
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Page 51: Lower Adapter Flange
Spare parts Lower adapter flange Spare part Ind. Description # Ref. maintenance level** Lower adapter flange for motors 6000, 7000 and 9000 144 245 493 Connecting flange assembly N.S. (044 245 197) Connecting flange N.S. (210 620) Screw CHc M18x55 N.S. -
Page 52: Seals Pack Composition: 01 To 03
Spare parts Seals pack composition: 01 to 03 Seals Pack: 106 281 106 282 106 283 Ind. Description Qté Material Material Material O-Ring 84 468 84 471 FKM / FEP 84 468 Cup packing 209 655 PTFE 209 655 PTFE 209 656 209 655 PTFE... -
Page 53: Seals Pack Composition: 04 To 06
Spare parts Seals pack composition: 04 to 06 Seals Pack: 106 284 106 285 106 286 Ind. Description Qté Material Material Material O-Ring 84 468 84 468 84 468 Cup packing 209 656 209 658 PTFE G 209 656 209 657 LEATHER 84 411 Piston packing... -
Page 54: Seals Pack Composition: 07 And 08
Spare parts Seals pack composition: 07 and 08 Seals Pack: 107 367 144 230 095 Ind. Description Material Material O-Ring 84 468 84 468 Cup packing 209 656 209 658 PTFE G 209 658 PTFE G Piston packing 209 656 209 655 PTFE 209 658...
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