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Summary of Contents for SAMES KREMLIN REXSON 2B0453
- Page 1 2 BALL FLUID SECTION 453 cm3 Pump REX2B0453 User Manual 582134110 2020-10-27 Index A Translation of the original instructions SAMES KREMLIN SAS 13 Chemin de Malacher 38240 Meylan www.sames-kremlin.com 33 (0)4 76 41 60 60...
- Page 2 Any communication or reproduction of this document, in any form whatsoever, and any exploitation or communication of its contents are prohibited, except with the express written consent of SAMES KREMLIN. The descriptions and features contained in this document are subject to change without notice.
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Page 3: Table Of Contents
Contents Evolution table of the document ..........................5 Guarantee ..................................6 DECLARATION OF CONFORMITY ......................7 SAFETY INSTRUCTIONS ..........................8 ............................8 ERSONAL SAFETY Overview ..................................8 Meaning of the pictograms ............................9 Security devices ................................. 10 Danger of Pressure ..............................10 Injection hazards ................................ - Page 4 Wet Cup ..................................28 Tightening of the Wet Cup ............................28 Tightening procedure ..............................28 Suction Valve Pin Adjustment ............................ 29 ..........................30 AFETY IN PRODUCTION ..............................30 TART UP ..........................31 HUTDOWN PROCEDURE Pump ..................................31 ....................32 IAGNOSTIC HELP ROUBLESHOOTING GUIDE Possible symptoms of faults / Causes of faults / Remedy to be applied ..............
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Page 5: Evolution Table Of The Document
Evolution table of the document Recording revisions Editor Object Revision Date Modified by SEGUIN 2 Ball fluid section 30/06/2020 453 cm REX2B0453 Dear customer, you have just purchased your new equipment and we thank you for it. We have taken the utmost care, from design to manufacture, so that this equipment gives you complete satisfaction. -
Page 6: Guarantee
The warranty excludes wear parts, deterioration or wear resulting from abnormal or unscheduled use by SAMES KREMLIN, failure to observe instructions for proper operation or lack of maintenance. -
Page 7: Declaration Of Conformity
Declaration of Conformity 1 Declaration of Conformity Refer to the existing declaration delivered with the product. 582134110-2B0453-indA-EN.docx 27/10/2020... -
Page 8: Safety Instructions
It must be used only for the purpose for which it was intended. Do not modify or transform the material. Parts and accessories must only be supplied or approved by SAMES KREMLIN. The equipment must be checked periodically. Defective or worn parts must be replaced. -
Page 9: Meaning Of The Pictograms
Safety instructions Meaning of the pictograms Danger pinching, Danger : high Danger moving parts Risks of product crushin pressure emanation Danger : hot parts or Danger : flammability Risk of explosion Danger : electricity surfaces risks Danger (user) Gloves required Warning Danger Grounding Protective helmet... -
Page 10: Security Devices
Safety instructions Security devices Attention Guards (motor cover, coupling guard, housings, ...) are set up for safe use of the equipment. The manufacturer cannot be held responsible for any bodily injury as well as failures and / or damage to the equipment resulting from the destruction, the occultation or the total or partial removal of the protectors. -
Page 11: Injection Hazards
Safety instructions Injection hazards "HIGH PRESSURE" technology requires the utmost care. Operation can cause dangerous leaks. There is a risk of product injection into exposed parts of the body, which can lead to serious injury and the risk of amputation : ... -
Page 12: Hazards Of Toxic Products
Safety instructions Hazards of toxic products Toxic products or vapors can cause serious injury through contact with the body, in the eyes, under the skin, but also by ingestion or inhalation. It is imperative : To know the type of product used and the dangers it represents, ... -
Page 13: Integrity Of The Material
Safety instructions 2.2 Integrity of the material Material recommendations Protectors are put in place for safe use of the equipment. The manufacturer cannot be held responsible in case of: Bodily injury. As well as breakdowns and / or damage to the equipment resulting from the destruction, the misuse or the total or partial withdrawal of the protectors. -
Page 14: Products Implemented
It will determine the risks of immediate reactions or due to repeated exposures to the staff. SAMES KREMLIN declines any responsibility, in case of: Bodily or psychic injuries, Direct or indirect material damage due to the use of chemical substances. -
Page 15: Environment
Environment 3 Environment The equipment must be installed on a horizontal, stable and flat ground (eg concrete slab). Non-moving equipment must be mounted to the ground by suitable fasteners (spit, screws, bolts, ...) to ensure their stability during use. To avoid risks due to static electricity, the equipment and its components must be earth ground. - Page 16 Environment Material marking Each device is equipped with an identification plate with the name of the manufacturer, the reference of the device, important information for the use of the device (pressure, power, ...) and sometimes against the pictogram shown below. The equipment is designed and manufactured with high quality materials and components that can be recycled and reused.
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Page 17: Available Configurations
Available Configurations 4 Available Configurations Rexson parts number of High Viscosity Pumps Presentation of the pump REX2B0453 A very versatile pump, the REX2B0453 hydraulic is used for airless applications as well as for the extrusion of thick products (<50000 cP*). Different configurations are available. - Page 18 Available Configurations 4.1 Table 1 Fluid Section-Air Motor Selection Available Motors (MO) Pressure Ratio Maximum Air Inlet Maximum Outlet Pressure Fluid Pressure NONE MOTOR 7200 40 : 1 3500 MOTOR 9200 65 : 1 5700 4.2 Table 2 Fluid Section – Pump Foot Selection Available foot pump (FO) Available material (MA) CS : Mixed materials...
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Page 19: Identification
Identification 5 Identification 5.1 Description of the marking of the plate Principles This equipment complies with the following provisions: Machinery Directive (2006/42 / EC), Low Voltage Directive 2006/95 EEC EMV Directive 2004/108 EEC Safety of machinery - Basic terms, general implementation guidelines DIN EN ISO 12100 T1/T2 ... - Page 20 Identification Description SAMES KREMLIN Manufacturer's mark STAINS FRANCE POMPE / PUMP Pump reference and serial number. The first two digits indicate the year of manufacture. REF / SERIE PROD Maximum product pressure (Bar/Psi) MAX. PRES. (Bar/Psi) Maximum air pressure (Bar/Psi)
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Page 21: Technical Characteristics And Performance
Technical characteristics and performance 6 Technical characteristics and performance 6.1 General characteristics Technical characteristics Volume per 453 cm cycle 15,32 oz Stroke Lenght 200 mm / 7,87 in Fluid outlet 1" connections F BSPP Weight 46 kg / 101,4 lb Maximum fluid 80°C / 176°F temperature... - Page 22 Technical characteristics and performance (General characteristics - continued) Pump Foot (FO) Technical characteristic Wall monted Inlet F 1' Follower Plate Ø 105 mm Materials of construction (MA) Mixed materials Pump body Wet Cup Carbon steel Upper body Carbon steel Cylinder Stainless steel chromed Piston Piston rod...
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Page 23: Principle Of Operation
Technical characteristics and performance 6.2 Principle of operation Expected use These pumps coupled to air or hydraulic motors are intended for transferring, transferring or spraying different liquid or pasty products with a desired flow rate and output pressure. Functional description When the piston (1) rises, the Upper (2) closes or Lower Ball check (3) opens. - Page 24 Technical characteristics and performance ATTENTION! The friction generated by the movement of the product inside the pump and its accessories, as well as that caused by the seals, creates static electricity that can cause fire or explosion. Therefore, the fluid section system must be earthed via the motor ground cable (see the motor instruction manual for its ground connection).
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Page 25: Installation
(pneumatic or hydraulic) compatible race. It is imperative to comply with an engine / hydraulic combination provided by SAMES KREMLIN Make sure that all connections of the pump and fluid section components - cables, hoses and pipes - are installed in such a way that they do not cause people to fall. -
Page 26: Air Supply Connection
Installation 7.2.2 Air supply connection Ensure that in bound air supply and hose are of correct size to reduce pressure fluctuations and pressure drops. 7.3 Storage Pump Place the equipment away from moisture after closing the various air inlets and various openings (plugs). Storage before installation: ... -
Page 27: Commissioning
Commissioning 8 Commissioning The fluid sections are integrated in a system, if necessary refer to any additional instructions for further information on commissioning. Pump Pumps are tested for operation at the factory using a light weight oil lubricant. Before commissioning, this lubricant must be removed by flushing with a suitable solvent. -
Page 28: Use Of The Product
Use of the product 9 Use of the product 9.1 User settings Wet Cup Before commissioning, fill the wet cup halfway with lubricant "T". The wetting cup nut must be tightened moderately. Overtightening quickly damages the gland packing. A wrench is supplied to allow proper tightening. -
Page 29: Suction Valve Pin Adjustment
Use of the product Suction Valve Pin Adjustment Depending on the viscosity of the medium to be pumped, position the lower plug pin as shown below. Spacer Spacer Assembly for Mounting for "Medium "Fluid" product High Hole Lower Hole Viscosity" position position product... -
Page 30: Safety In Production
Use of the product 9.2 Safety in production Guards (motor cover, coupling guard, housings, ...) are set up for safe use of the equipment. The manufacturer can not be held responsible in case of bodily injury as well as breakdowns and / or damage of material resulting from... -
Page 31: Shutdown Procedure
Use of the product 9.4 Shutdown procedure Pump To avoid the risk of personal injury, material injections, injuries caused by moving parts or electric arcs, it is imperative that the following procedure be followed before any work is carried out when shutting down the system, assembling, cleaning or changing the nozzle. -
Page 32: Diagnostic Help / Troubleshooting Guide
Use of the product 9.5 Diagnostic help / Troubleshooting guide Possible symptoms of faults / Causes of faults / Remedy to be applied Defaults Possible causes Remedies Leakage at the cup seals Insufficient tightening of the Tighten the cup. packing nut Incorrect assembly of seals Check the assembly. - Page 33 Use of the product Defaults Possible causes Remedies Pump strokes quickly Bad feeding of the pump. Check parameters downward (simple effect accessories (pressure follower working) plate or suction rod,…). Accessories can be not adapted or clogged. Product is too viscous. Bad definition of the pump.
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Page 34: Maintenance
If the information given here does not solve the problem you are experiencing, please contact your local SAMES KREMLIN representative for assistance. During prolonged shutdown, stop the pump when the piston is in the low position. -
Page 35: Preventive Maintenance Plan
Maintenance 10.1 Preventive Maintenance Plan ATTENTION Before pump maintenance service work performed imperative follow depressurization procedure and the safety instructions. Routine maintenance after certain number operating hours is recommended. This is defined by the service department of the user and depends on the product, the working cycle and the usual pressure. -
Page 36: General Preconisation Maintenance
Maintenance 10.2 General preconisation maintenance ATTENTION Before pump maintenance service work performed imperative follow depressurization procedure and the safety instructions. Before each reassembly Clean the parts with the appropriate cleaning solvent. Fit new seals if necessary, after greasing them. ... -
Page 37: Disassembly / Reassembly Operation
Disassembly / Reassembly Operation 11 Disassembly / Reassembly Operation ATTENTION Before pump maintenance service work performed imperative follow depressurization procedure and the safety instructions. ATTENTION The equipment is subject to the ATEX directive and must not be modified under any circumstances. Failure to comply with this recommendation does not engage our responsibility. - Page 38 Disassembly / Reassembly Operation (For a full description of spare parts, see Part 12 - Spare Parts) 27/10/2020 582134110-2B0453-indA-EN.docx...
- Page 39 Disassembly / Reassembly Operation (For a full description of spare parts, see Part 12 - Spare Parts) 582134110-2B0453-indA-EN.docx 27/10/2020...
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Page 40: Disassembly Of The Pump
Disassembly / Reassembly Operation Disassembly of the Pump Unscrew the 2 nuts (16) and put aside the flange (1), the tie rods (14) and the protection (4), Clamp the pump horizontally through the body with a vice (7), ... -
Page 41: Wet Cup Seals
Disassembly / Reassembly Operation Wet Cup seals For the fluid section, model REX2B0453- Unscrew the wet cup nut (5), Take off the the O-Ring (12), Take off the first 'M' washer (20), Take off the first seal (11), ... -
Page 42: Upper Valve And Piston Rod Seals
Disassembly / Reassembly Operation Upper Valve and Piston Rod seals Unscrew the cylinder (10), Unscrew the screw (30), Remove the protection (4), Unscrew the wet cup (5), Take off the piston assembly backwards, Unscrew the piston bush (18), check its seat, ... -
Page 43: Spare Parts
Spare parts 12 Spare parts Use only genuine SAMES KREMLIN accessories and spare parts designed to withstand the pump's operating pressures. WARNING: these parts are not supplied with the fluid section alone as they depend on the engine. 582134110-2B0453-indA-EN.docx 27/10/2020... - Page 44 Spare parts WARNING: these parts are not supplied with the fluid section alone as they depend on the engine. 27/10/2020 582134110-2B0453-indA-EN.docx...
- Page 45 Spare parts REX2B0453---FP- REX2B0453---WM- Spare Ind. Description # Ref. part level** Connection flange See motor coupling kit table Protection See motor coupling kit table Wet cup nut 207 273 'F' washer According to seal kit Pump body 203 172 Wet cup housing N.S.
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Page 46: Lower Adapter Flange
Spare parts Lower adapter flange Spare Ind. Description # Ref. part level** Lower adapter flange for motors 7200 and 9200 144 245 497 Connecting flange assembly N.S. (044 245 497) Connecting flange N.S. (220 728 300) Screw CHc M18x55 N.S. -
Page 47: Seal Kits Composition - Pump Rex2B0453----03 And 06
Spare parts Seal Kits composition – Pump REX2B0453----03 and 06 # FLUID SECTION REX2B0453----03 REX2B0453----06 Kit : 106 987 104 895 Ind. Description Material Material 'M' washer 205 766 'M' washer 205 770 PTFE 209 121 PTFE O-Ring 909 420 249 909 420 249 'M' washer 205 768...
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