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Summary of Contents for SAMES KREMLIN REXSON SH106
- Page 1 SHOVEL PUMP 106 cm Pump REXSON SH106 User Manual 582137110 2021-09-15 Index B Translation of the original instructions SAMES KREMLIN SAS 13 Chemin de Malacher 38240 Meylan www.sames-kremlin.com 33 (0)4 76 41 60 60...
- Page 2 Any communication or reproduction of this document, in any form whatsoever, and any exploitation or communication of its contents are prohibited, except with the express written consent of SAMES KREMLIN. The descriptions and features contained in this document are subject to change without notice. © SAMES KREMLIN 2021...
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Page 3: Table Of Contents
Contents Evolution table of the document ....................5 Additional documentations ......................5 Guarantee ............................. 6 Declaration of conformity ......................7 Safety instructions .......................... 8 Personal safety ..........................8 Overview ............................8 Meaning of the pictograms ......................9 Security devices .......................... 10 Danger of pressure ........................ - Page 4 Pump ............................. 30 Motor ............................30 Use of the product ........................31 User settings ..........................31 Wet cup ............................31 Tightening of the wet cup ......................31 Tightening procedure ......................... 31 Safety in production ......................... 32 Start up ............................32 Shutdown procedure .......................
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Page 5: Evolution Table Of The Document
Object Revision Date Modified by SEGUIN Shovel fluid section 106 cm 05/15/2020 REXSON SH106 SEGUIN Shovel fluid section 106 cm 02/05/2021 REXSON SH106 Dear customer, you have just purchased your new equipment and we thank you for it. We have taken the utmost care, from design to manufacture, so that this equipment gives you complete satisfaction. -
Page 6: Guarantee
The warranty excludes wear parts, deterioration or wear resulting from abnormal or unscheduled use by SAMES KREMLIN, failure to observe instructions for proper operation or lack of maintenance. -
Page 7: Declaration Of Conformity
Declaration of conformity 1 Declaration of conformity Refer to the existing declaration delivered with the product. -
Page 8: Safety Instructions
It must be used only for the purpose for which it was intended. Do not modify or transform the material. Parts and accessories must only be supplied or approved by SAMES KREMLIN. The equipment must be checked periodically. Defective or worn parts must be replaced. -
Page 9: Meaning Of The Pictograms
Safety instructions Meaning of the pictograms Danger: pinching, Danger: high Danger: moving parts Risks of product crushin pressure emanation Danger: hot parts or Danger: flammability Risk of explosion Danger: electricity surfaces risks Danger (user) Gloves required Warning Danger Grounding Protective helmet Hearing pro- tection Mandatory Safety shoes... -
Page 10: Security Devices
Safety instructions Security devices Attention Guards (motor cover, coupling guard, housings, ...) are set up for safe use of the equipment. The manufacturer cannot be held responsible for any bodily injury as well as failures and / or damage to the equipment resulting from the destruction, the occultation or the total or partial removal of the protectors. -
Page 11: Injection Hazards
Safety instructions Injection hazards "HIGH PRESSURE" technology requires the utmost care. Operation can cause dangerous leaks. There is a risk of product injection into exposed parts of the body, which can lead to serious injury and the risk of amputation : ... -
Page 12: Hazards Of Toxic Products
Safety instructions Hazards of toxic products Toxic products or vapors can cause serious injury through contact with the body, in the eyes, under the skin, but also by ingestion or inhalation. It is imperative : To know the type of product used and the dangers it represents, ... -
Page 13: Integrity Of The Material
Safety instructions 2.2 Integrity of the material Material recommendations Protectors are put in place for safe use of the equipment. The manufacturer can not be held responsible in case of: Bodily injury. As well as breakdowns and / or damage to the equipment resulting from the destruction, the misuse or the total or partial withdrawal of the protectors. -
Page 14: Products Implemented
It will determine the risks of immediate reactions or due to repeated exposures to the staff. SAMES KREMLIN declines any responsibility, in case of: Bodily or psychic injuries. Direct or indirect material damage due to the use of... -
Page 15: Environment
Environment 3 Environment The equipment must be installed on a horizontal, stable and flat ground (eg concrete slab). Non-moving equipment must be fixed to the ground by suitable fasteners (spit, screws, bolts, ...) to ensure their stability during use. To avoid risks due to static electricity, the equipment and its components must be grounded. - Page 16 Environment Material marking Each device is equipped with a identification plate with the name of the manufacturer, the reference of the device, important information for the use of the device (pressure, power, ...) and sometimes against the pictogram shown below. The equipment is designed and manufactured with high quality materials and components that can be recycled and reused.
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Page 17: Available Configurations
Rexson part numbers of high viscosity pumps Presentation of the pump REXSON SH106 A very versatile pump, the REXSON SH106 hydraulic is used for airless applications as well as for the extrusion of thick products (>50000 cP*). Different configurations are available. - Page 18 Available Configurations 4.2 Table 1 Fluid section-Air motor selection Available Motors Pressure Maximum Air Inlet Maximum Outlet Documentation Ratio Pressure Fluid Pressure reference NONE MOTOR 1500 17 : 1 1500 582141110 MOTOR 3000 34 : 1 3000 582140110 MOTOR 5000 63 : 1 5500 582146110...
- Page 19 Available Configurations 4.4 Table 3 Seals pack selection Available Seals Packing Static seals Upper seals Piston seals Lower valve "O"-rings packing packing seals packing PTFE PTFE PTFE PTFE PTFE + FEP PTFE PTFE PTFE PTFE andPE PTFE and PE PTFE Leather Leather and PE Leather and PE...
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Page 20: Identification
Identification 5 Identification 5.1 Description of the marking of the plate Principles This equipment complies with the following provisions: Machinery Directive (2006/42 / EC), Low Voltage Directive 2006/95 EEC EMV Directive 2004/108 EEC Safety of machinery - Basic terms, general implementation guidelines DIN EN ISO 12100 T1/T2 ... - Page 21 Identification Description SAMES KREMLIN Manufacturer's mark STAINS FRANCE POMPE / PUMP Pump reference and serial number. The first two digits indicate the year of manufacture. REF / SERIE PROD Maximum product pressure (Bar/Psi) MAX. PRES. (Bar/Psi) Maximum air pressure (Bar/Psi)
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Page 22: Correspondence Table New Part Numbers / Significant Designations
Identification 5.2 Correspondence table new part numbers / Significant designations New Part Number Significant Designation 62 MO 0106 M S F 000 REXSH0106-MO-MA-FO-SE Options Motor MOT1500 MOT3000 MOT5000 Material Mixed Steels Stainless Steel Seal PTFE PTFE +FEP PTFE /PE Leather PTFE G Foot Follower plate Ø... -
Page 23: Correspondence Table Existant Part Numbers / Significant Designations
Identification 5.3 Correspondence table existant part numbers / Significant designations Existant part Significant designation Motor Material Foot Seal number MOT3000 151 050 000 REXSH0106-30-CS-FP-02 Follower plate 34 : 1 Mixed Steels PTFE +FEP Ø 80 mm MOT5000 151 050 500 REXSH0106-50-CS-FP-02 Follower plate PTFE +FEP... -
Page 24: Technical Characteristics And Performance
Technical characteristics and performance 6 Technical characteristics and performance 6.1 General characteristics Technical characteristics Volume per 106 cm cycle 3,58 oz Stroke 120 mm / 4,72 in Fluid outlet 3/4" connections F BSPP Weight 9,5 kg / 20,9 lb Maximum fluid 80°C / 176°F temperature Wetted parts... - Page 25 Technical characteristics and performance (General characteristics - continued) Pump foot Technical characteristic Follower Plate Ø 80 mm Drum Bung mounted 60 liters Drum Bung mounted 200 liters Materials of construction Stainless steel Mixed steels Pump body Wet Cup Stainless steel Stainless steel Upper body Stainless steel...
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Page 26: Principle Of Operation
Technical characteristics and performance 6.2 Principle of operation Expected use These pumps coupled to air or hydraulic motors are intended for transferring or spraying different liquid or pasty products with a desired flow rate and output pressure. Functional description When the piston (1) rises, the upper flap (2) closes, the lower flap (3) opens and the pallet (4) closes. - Page 27 Technical characteristics and performance ATTENTION! The friction generated by the movement of the product inside the pump and its accessories, as well as that caused by the seals, creates static electricity that can cause fire or explosion. Therefore, the fluid section system must be earthed via the motor ground cable (see the motor instruction manual for its ground connection).
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Page 28: Installation
(pneumatic or hydraulic) with compatible stroke. It is imperative to comply with an air motor / hydraulic combination provided by SAMES KREMLIN Make sure that all connections of the pump and fluid section components - cables, hoses and pipes - are installed in such a way that they do not cause people to fall. -
Page 29: Air Supply Connection
Installation 7.2.2 Air supply connection Ensure that in bound air supply and hose are of correct size to reduce pressure fluctuations and pressure drops. 7.3 Storage Pump Place the equipment away from moisture after closing the various air inlets and various openings (plugs). Storage before installation: ... -
Page 30: Commissioning
Commissioning 8 Commissioning The fluid sections are integrated in a system, if necessary refer to any additional instructions for further information on commissioning. Pump Pumps are tested for operation at the factory using a light weight oil lubricant. Before commissioning, this lubricant must be removed by flushing with a suitable solvent. -
Page 31: Use Of The Product
Use of the product 9 Use of the product 9.1 User settings Wet cup Before commissioning, fill the wet cup halfway with lubricant "T". The wetting cup nut must be tightened moderately. Overtightening quickly damages the gland packing. A wrench is supplied to allow proper tightening. -
Page 32: Safety In Production
Use of the product 9.2 Safety in production Guards (motor cover, coupling guard, housings, ...) are set up for safe use of the equipment. The manufacturer can not be held responsible in case of bodily injury as well as breakdowns and / or damage of material resulting from... -
Page 33: Shutdown Procedure
Use of the product 9.4 Shutdown procedure Pump To avoid the risk of personal injury, material injections, injuries caused by moving parts or electric arcs, it is imperative that the following procedure be followed before any work is carried out when shutting down the system, assembling, cleaning or changing the nozzle. -
Page 34: Diagnostic Help / Troubleshooting Guide
Use of the product 9.5 Diagnostic help / Troubleshooting guide Possible symptoms of faults / Causes of faults / Remedies to apply Defaults Possible causes Remedies Leakage at the cup seals Tighten the cup. Insufficient tightening of the packing nut Incorrect assembly of seals Check the assembly. - Page 35 Use of the product Defaults Possible causes Remedies Pump strokes quickly Bad feeding of the pump. Check parameters downward (simple effect accessories (pressure follower working) plate or suction rod,…). Accessories can be not adapted or clogged. Product is too viscous. Bad definition of the pump.
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Page 36: Maintenance
These procedures cover only the most common problems. If the information given here does not solve the problem you are experiencing, please contact your local SAMES KREMLIN representative for assistance. During prolonged shutdown, stop the pump when the piston is in the low position. -
Page 37: Preventive Maintenance Plan
Maintenance 10.1 Preventive maintenance plan ATTENTION Before pump maintenance service work performed, it is imperative to follow the depressurization procedure and the safety instructions. Routine maintenance after certain number operating hours is recommended. This is defined by the service department of the user and depends on the product, the working cycle and the usual pressure. -
Page 38: General Preconisation Maintenance
Maintenance 10.2 General preconisation maintenance ATTENTION Before pump maintenance service work performed, it is imperative to follow the depressurization procedure and the safety instructions. Before each reassembly Clean the parts with the appropriate cleaning solvent. Fit new seals if necessary, after greasing them. ... -
Page 39: Disassembly / Reassembly Operation
Disassembly / Reassembly operation 11 Disassembly / Reassembly operation ATTENTION Before pump maintenance service work performed, it is imperative to follow the depressurization procedure and the safety instructions. ATTENTION The equipment is subject to the ATEX directive and must not be modified under any circumstances. Failure to comply with this recommendation does not engage our responsibility. - Page 40 Disassembly / Reassembly operation Fluid section Follower plate and drum bung 60L REXSH0106--CS-FP- REXSH0106---D1- REXSH0106--SS-FP- (For a full description of spare parts, see Part 12 - Spare Parts)
- Page 41 Disassembly / Reassembly operation Fluid section drum bung 200L REXSH0106---D2- (For a full description of spare parts, see Part 12 - Spare Parts)
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Page 42: Disassembly Of The Pump
Disassembly / Reassembly operation Disassembly of the pump Unscrew the 2 nuts (13) and put aside the flange (1), the tie rods (14) and the protection (4), Clamp the pump horizontally through the body with a vice (7), ... -
Page 43: Upper Valve
Disassembly / Reassembly operation Upper valve Unscrew the nut (23) and the shovel rod (31), Unscrew the piston valve (22), Unscrew the piston bush (20) and remove the piston nut (16), the male washer (17), the piston seals (18) and the female washer (19), ... -
Page 44: Reassembly Of The Fluid Section
Disassembly / Reassembly operation Reassembly of the fluid section : Lubricate the wetting cup seals and the piston head seals, Locate the seals (9) inside the pump body (7) of the valve body (21) (and of the extension (45) for the pump, model ... -
Page 45: Spare Parts
Spare parts 12 Spare parts Use only genuine SAMES KREMLIN accessories and spare parts designed to withstand the pump's operating pressures. REXSH0106--CS-FP- Fluid section follower plate and drum bung 60L REXSH0106---D1- REXSH0106--SS-FP- WARNING: these parts are not supplied with the fluid section alone as they depend on the engine. - Page 46 Spare parts Fluid section drum bung 200L REXSH0106---D2- WARNING: these parts are not supplied with the fluid section alone as they depend on the engine.
- Page 47 Spare parts REXSH0106 - - - Follower Plate Drum Bung 60L Drum Bung 200L Follower Plate SS & CS SS & CS Carbon Steel Carbon Steel & Carbon Steel & Stainless Stainless Steel Stainless Steel Steel Ind.
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Page 48: Lower Adapter Flange
Spare parts REXSH0106 - - - Follower Plate Drum Bung 60L Drum Bung 200L Follower Plate SS & CS SS & CS Carbon Steel Carbon Steel & Carbon Steel & Stainless Stainless Steel Stainless Steel Steel Ind. -
Page 49: Repair Kit
Spare parts Repair kit Spare part Ind. Description # Ref. maintenance level** Repair kit 105 437 'F' washer 209 630 'M' washer 209 631 'M' washer 209 685 'F' washer 209 684 'M' washer 209 674 ... -
Page 50: Seals Packs Composition: 01 To 03
Spare parts Seals packs composition: 01 to 03 Seals Pack: 105 280 105 281 105 282 Ind. Description Material Material Material O-Ring 84 180 84 393 FKM / FEP 84 180 209 633 PTFE 209 633 PTFE 209 633 PTFE Cup packing 209 634 84 391... -
Page 51: Seals Packs Composition: 04 To 06
Spare parts Seals packs composition: 04 to 06 Seals Pack: 105 283 105 284 105 314 Ind. Description Material Material Material O-Ring 84 180 84 180 84 180 LEATHER 209 635 209 636 PTFE G 84 410 209 634 209 634 Cup packing ACETAL 211 752...
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