Black Horse Model DORNIER DO335 Instruction Manual Book

Black Horse Model DORNIER DO335 Instruction Manual Book

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DORNIER DO335
NOT INCLUDING ELECTRIC GEAR RETRACTS.
ONLY INCLUDING OLEO STRUTS.
ALL BALSA - PLY WOOD CONSTRUCTION.
COVERED IN A HEAT-SHRINK FILM WITH PRINTED.
95% ALMOST READY TO FLY
SPECIFICATION:
- Wingspan: 1,724mm (67.87in).
- Length: 1,731mm (68.15 in).
- Weight: 6 kg (13.2lbs).
- Wing area: 61.4dm .
- Wing loading: 97.72g/dm .
- Wing type: Naca Airfoil.
- Servo mount: 42mm x 21mm.
- Gear type: Electric retract gear,
size: (92.2 x 51 x 30.6)mm (not included).
or size: (81 x 44 x 29)mm (not included).
Oleo struts (included).
- Spinner (2pcs): 80mm.
Instruction Manual Book
2
2
Item code: BH163.
Parts listing required (not included):
- Radio: 06 channels.
- Servo: 07 servos.
- Motor (2pcs) : Brushless outrunner 1000-1800W, 800KV.
- Propeller (2pcs): Suit with your engine.
Recommended Motor
and battery set up (not included):
- Motor (2pcs): RIMFIRE.55
- Lipo cell: 6 cells 5,000mAh.
- ESC (2pcs) : 60A.
Made in Vietnam.

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  • Page 1 Instruction Manual Book Item code: BH163. DORNIER DO335 NOT INCLUDING ELECTRIC GEAR RETRACTS. ONLY INCLUDING OLEO STRUTS. ALL BALSA - PLY WOOD CONSTRUCTION. COVERED IN A HEAT-SHRINK FILM WITH PRINTED. 95% ALMOST READY TO FLY SPECIFICATION: - Wingspan: 1,724mm (67.87in).
  • Page 2: Table Of Contents

    Thank you for purchasing Black Horse Model products. With over 18 years experience in production and fly testing, Black Horse Model is committed to bring the best quality products and good service to customers. Along with a team of creative engineers and skilled workers, we will always accompany with customers by our great experiences, fully enthusiasm...
  • Page 3: Warranty

    Please strictly follow the instruction manual to assemble work area thoroughly after working with berglass parts. and use this. In that Black Horse Model has no control over the nal SUGGESTION assembly or material used for nal assembly, Black Horse Model is not responsible for loss of use , or other incidental or consequential damages.
  • Page 4: Covering Tools

    DORNIER DO335. Item code: BH163 ADHESIVES AND REQUIRED TOOLS FLIGHT WARNINGS When ready to y, rst extend the transmitter aerial. Thin CA Switch on the transmitter. 30-minute epoxy Switch on the receiver. 6-minute epoxy Check that the wings are correctly tted to the fuselage.
  • Page 5 DORNIER DO335. Item code: BH163 • Officially designated AMA Air Show Teams (AST) are authorized to use devices and practices as defined within the Team AMA Program Document. (AMA Document #718.) (j) Not operate a turbine-powered aircraft, unless in compliance with the AMA turbine regulations. (AMA Document #510-A.)
  • Page 6: Tools & Supplies Needed

    DORNIER DO335. Item code: BH163 PARTS LISTING (NOT INCLUDED). Servo extension leads....pcs. 190mm ..2 pcs. 420mm ..2 pcs. Motor: 46cc - 55cc... 2pcs. Propeller: Suit with your engine. LiPo. 6S - 22.2V 300-5000mAh ..2 Packs ESC: 60A ..
  • Page 7 DORNIER DO335. Item code: BH163 : Fuselage set(1a: Pilot; 1b: Canopy). : Main gear set. : Wing set (2a; 2b; 2c: Aluminium tube dihedral brace). : Nose gear set. : Horizontal stabilizer set. : Plastic part of fuselage. : Vertical stabilizer set.
  • Page 8: Installing The Ailerons And Flaps

    DORNIER DO335. Item code: BH163 INSTALLING THE AILERONS AND FLAPS Bottom View Temporary pin to keep hinge centered. Test fit the ailerons to the wing with the hinges. If the hinges don’t remain centered, stick a pin through the middle of the hinge to hold it in position.
  • Page 9: Installing The Ailerons And Flap Servos

    DORNIER DO335. Item code: BH163 INSTALLING THE AILERONS AND FLAPS SERVOS Using the thread as a guide and using masking 1. Install the rubber grommets and brass eyelets on to the aileron servos. tape, tape the servo lead to the end of the thread: carefully pull the thread out.
  • Page 10 DORNIER DO335. Item code: BH163 INSTALLING THE CONTROL HORNS, LINKAGES 2x10mm Tp Screw 2mm Nut Horn 5mm Silicone tube - - - 4 - - - 4 - - - 4 - - - 16 Flaslink 100mm Push rod - - - 4...
  • Page 11 DORNIER DO335. Item code: BH163 INSTALLING THE ELECTRIC MOTOR, COWLING Top View 3 x 15mm Cap Screw 3mm Spring Washer - - - - - - - 8 - - - - - - - 8 3mm Washer 3 x 12mm Tp Screw...
  • Page 12 DORNIER DO335. Item code: BH163 Top View 3x12mm Tp Screw 2.5mm Left 2.5mm Right 2.5mm 3x12mm Tp Screw...
  • Page 13 DORNIER DO335. Item code: BH163 Top View Washer 3x15mm Cap Screw Spring Washer 5) Drill four 2.5mm pilot holes through both side of the cowl and the side edges of the firewall. Using a 3mm drill bit, enlarge the four holes in the cowling.
  • Page 14: Installing The Fuselage Servos

    DORNIER DO335. Item code: BH163 Top View 3x12mm Tp Screw 2.5mm Right INSTALLING THE FUSELAGE SERVOS 1) Install the rubber grommets and brass collets into the elevator, rudder and throottle servor. Test fit the servos into the servo tray. Trim the tray if necessary to fit your servos.
  • Page 15: Installing Vertical Stabilizer

    DORNIER DO335. Item code: BH163 Top View INSTALLING VERTICAL STABILIZER Horn 5mm Silicone Tube 800 mm Push rod - - 2 - - - 2 - - - 2 - - - 2 - - - 1 Connector - - - 1...
  • Page 16 DORNIER DO335. Item code: BH163 Horn Silicone tube 2mm Hex Nut M2 Metal Clevis Push rod Silicon tube Control Horn...
  • Page 17 DORNIER DO335. Item code: BH163 Top View Linkage stopper secure INSTALLING HORIZONTAL STABILIZER Horn Aluminium tube. 5mm Silicone Tube 800 mm Push rod - - 2 - - - - - 2 - - - - - 2 - - - 2...
  • Page 18 DORNIER DO335. Item code: BH163 Top View...
  • Page 19 DORNIER DO335. Item code: BH163 Top View Horn Silicone tube 2mm Hex Nut M2 Metal Clevis Push rod Silicon tube Control Horn...
  • Page 20 DORNIER DO335. Item code: BH163 Top View Linkage stopper secure INSTALLING THE WHEEL WELL * Using a modeling knife, carefully remove the film covering from the wing gear tray. Make sure that you do not remove any wood.
  • Page 21 DORNIER DO335. Item code: BH163 Bottom View...
  • Page 22 DORNIER DO335. Item code: BH163 Bottom View INSTALLING MAIN GEAR 3x15mm Tp Screw THERE ARE TWO OPTIONS: - - - 8 OPTION 1: FIXED GEAR 5 x 35mm Cap Screw - - - 2 5mm Colar - - - 2...
  • Page 23 DORNIER DO335. Item code: BH163 Bottom View 3x15mm Tp Screw...
  • Page 24 DORNIER DO335. Item code: BH163 OPTION 2: ELECTRIC GEAR RETRACTS Electric not included. 43.70 30.70 92.20 24.10 21.00 48.50 5mm Washer 5mm Collar Bottom View Secure 5x35mm 3x15mm Tp Screw...
  • Page 25 DORNIER DO335. Item code: BH163 Bottom View INSTALLING NOSE GEAR 3 x 15mm Screw 5mm Colar - - - 1 - - - 4 - - - 4 Spring - - - 1 - - - 2 65mm 3 x 6mm Button Screw Wheels.
  • Page 26 DORNIER DO335. Item code: BH163 Bottom View 3x15mm Tp Screw 5mm Colar 5mm Washer 5x35mm Cap Screw OPTION 2: ELECTRIC GEAR RETRACTS 3x6mm Spring...
  • Page 27 DORNIER DO335. Item code: BH163 Secure the strut suspension to the electric retract and slide the two cable to the steering plate.
  • Page 28 DORNIER DO335. Item code: BH163 M2 Metal Clevit 3mm Connector Cab rod Lock Nut Top View INSTALLING THE RECEIVER, BATTERY, ESC 1) Plug the servo leads and the switch lead into the 3) Position the battery pack and receiver behind the receiver.
  • Page 29: Installing The Wing To The Fuselage

    DORNIER DO335. Item code: BH163 INSTALLING THE WING TO THE FUSELAGE Attach the aluminium tube into the fuselage. Locate the aluminium wing dihedral brace. 19mm Aluminium tube. 558 mm *** Test fit the aluminium tube dihedral brace into each wing haft. The brace should slide in easily. If not, use 220 grit sand around the edges and ends of the brace until it fits properly.
  • Page 30: Installing Cockpit Fuselage

    DORNIER DO335. Item code: BH163 Bottom View Secure Position the canopy so the rear INSTALLING COCKPIT FUSELAGE frame on the canopy is aligned with the rear edge of the cockpit opening. Use canopy glue to secure the canopy to the canopy hatch.
  • Page 31 DORNIER DO335. Item code: BH163 Top View Adhesive tape. PLASTIC PARTS OF FUSELAGE Air intake...
  • Page 32: Installing The Propeller

    DORNIER DO335. Item code: BH163 Top View Air intake INSTALLING THE PROPELLER - - - 2 - - - 2 3x12mm TP Scew - - - 8 3x12mm TP Scew...
  • Page 33 DORNIER DO335. Item code: BH163 Top View 3x12mm TP Scew...
  • Page 34: Balancing

    DORNIER DO335. Item code: BH163 BALANCING CONTROL THROWS 1) It is critical that your airplane be balanced correctly. 1) We highly recommend setting up a plane using the Improper balance will cause your plane to lose control control throws listed.
  • Page 35 DORNIER DO335. Item code: BH163 Motor Battery Suggestion : Use a sharp secewdriver to take the red E.S.C cable out from (only one ESC) the BEC connector, and then insulate it with a bit of electrical tape for futher use.
  • Page 36 DORNIER DO335. Item code: BH163...
  • Page 37 DORNIER DO335. Item code: BH163 GEAR DIMENSIONAL DETAIL GEAR MOUNT 31mm 44mm NOSE GEAR MAIN GEAR 13mm 13mm 85mm 65mm...
  • Page 38 I/C FLYING WARNINGS Always operate in open areas, away from NEVER fly near power lines,aerials or ALWAYS adjust the engine from behind factories, hospitals, schools, buildings other dangerous areas including airports, the propeller, and do not allow any part of and houses etc.
  • Page 39 I/C FLYING GUIDELINES Operate the control sticks on the ALWAYS land the model INTO When ready to fly, first extend transmitter and check that the the wind, this ensures that the the transmitter aerial. control surfaces move freely and in model lands at the slowest possible the CORRECT directions.

This manual is also suitable for:

Bh163

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