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Summary of Contents for Posch Schalprofi 500
- Page 1 Operating Instructions Schälprofi 500 D1010063 - Edition - 1001 *D1010063-1001* English Copyright by Posch Gesellschaft m.b.H., Made in Austria...
- Page 2 Machine number:................Serial number:..................POSCH Austria: 8430 Leibnitz, Paul-Anton-Keller-Strasse 40, telephone: +43 (0) 3452/82954, fax: +43 (0) 3452/82954-53, e-mail: leibnitz@posch.com POSCH Germany: 84149 Velden/Vils, Preysingallee 19, telephone: +49 (0) 8742/2081, fax: +49 (0) 8742/2083, e-mail: velden@posch.com...
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Page 3: Table Of Contents
Contents Contents Foreword Copyright notice Liability for defects Reservations Definitions Operating instructions Safety information Explanation of symbols General safety information Safety information for debarking machines Noise Remaining risks Proper use General Scope Description The most important components of the machine Labels and their meanings Set-up Start-up... - Page 4 Contents Debarking disc Debarking disc blades Feeder blade Maintenance 10.1 Lubrication 10.2 Debarking disc blades 10.3 Feeder blade 10.4 Changing the worm shaft 10.5 Changing the V-belt 10.6 Cleaning Additional equipment 11.1 Extractor chute extension 11.2 Timber support Troubleshooting Technical data Service EC Declaration of Conformity...
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Page 5: Foreword
Foreword Foreword Thank you for buying our product. This machine has been built in conformity with applicable European standards and regulations. These operating instructions explain how to operate the machine safely and efficiently and how to maintain it. Any person entrusted with the transport, installation, commissioning, operation or maintenance of the machine must have read and understood: ▪... -
Page 6: Operating Instructions
Foreword The operating personnel (operators) are those entrusted by the operator to operate the machine. Technical personnel Technical personnel are persons entrusted by the operator of the machine with special tasks such as installation, set-up, maintenance and troubleshooting. Electrician An electrician is a person who, by virtue of his specialist training, has knowledge of electrical systems, standards and regulations and is able to identify and prevent possible hazards. -
Page 7: Safety Information
Safety information Safety information Explanation of symbols The following symbols and instructions warn against possible injuries or damage to property or are intended to assist you in your work. DANGER Hazard warning This symbol appears next to instructions relating to safety at work wherever a hazard to life and limb exists if the instructions are not complied with. -
Page 8: General Safety Information
Never leave the machine running unattended. Switch off the machine's drive unit before carrying out any adjustments. Only use original - POSCH - spare parts. Do not modify or tamper with the machine. Work on electrical equipment must only be carried out by qualified electricians. -
Page 9: Noise
Safety information Noise The workplace-related noise level is 98 dB(A), measured at the ear of the operator. In the case of machines with a PTO drive, the noise level depends on the noise of the tractor. Ear protection is therefore necessary. The stated values are emissions values, and thus do not necessarily represent reliable values for the work area. -
Page 10: General
General General Scope These operating instructions apply to the following machines: Machine type Item no.* Type Drive M1400 Schälprofi 500 - E9 Electric motor M1410 Schälprofi 500 - Z PTO shaft M1420 Schälprofi 500 - ZE9 PTO/electric motor *..The item number of the machine is stamped on its identification plate. Models Standard model ..E... -
Page 11: The Most Important Components Of The Machine
General The most important components of the machine Extractor pipe Spring bolts Handle for extractor pipe Chamfering device Three-point hitch Feeder blade Electric motor or PTO shaft Feeder lever Identification plate Timber support Adjusting device Safety curtain Tapering device Feeder arm Foot pedal Blower cover Transport handles... -
Page 12: Labels And Their Meanings
General Labels and their meanings Z200 1357 Z205 0100 Z200 1320 Z205 0400 Z200 1220 Z200 1220 Z205 0400 = 700 min Z205 0190 Z204 0010 Only remove chips using an appropriate tool! Wear goggles and ear protection. Lubricating point Rotational direction of motor Power take off rotation direction Maximum PTO speed... -
Page 13: Set-Up
Set-up Set-up Ensure the machine is stable before starting it. Set up the machine on a level, firm and clear work surface. The machine must be placed directly on the ground. Do not place wooden boards, flat pieces of metal etc. underneath it. -
Page 14: Start-Up
Start-up Start-up Check the safety equipment before starting the machine. Driven by electric motor (type E) 5.1.1 Machines with 400 V motor The machine must only be operated on a 30 mA FI fault current protection circuit. Work on electrical equipment must only be carried out by qualified electricians. Type E9 Connect the machine to the mains: ▪... -
Page 15: Driven By Tractor Via Universal Joint Shaft (Type Pzg)
Start-up A tight plug connection can rip the CEE plug out of the switch housing. ▪ This can be remedied using standard plugs and a silicone spray. Any such damage to the switch is not covered by the guarantee. Brake switch: Cannot be switched on during the braking process. - Page 16 Start-up Setting the drive variants: Flap position Drive Locking plate swung in Electric motor drive Locking plate swung out Universal joint shaft drive Swing the locking plate until you feel it engage. If the machine is to be operated electrically, the locking plate must be locked to the PTO shaft.
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Page 17: Operation
Operation Operation Tapering operation Foot pedal Knurled nut Tapering device Adjusting device Swivel the adjustable extractor chute to the desired position before debarking commences. The extraction zone can be altered by adjusting the deflector. 1. Activate the foot pedal and swivel the tapering device to the left until it latches into the groove on the pedal. -
Page 18: Debarking Process
Operation Debarking process Extractor pipe Timber support Feeder arm Feeder lever Retainer Deflector Tapering device Swivel the adjustable extractor chute to the desired position before debarking commences. The extraction zone can be altered by adjusting the deflector. 1. Swing the tapering device back out before you start debarking. –... - Page 19 Operation 6.2.1 Setting the feeder blade Feeder lever The feeder blade must be set so that the log rotates evenly about its own axis during feeder movement and does not slip through. ▪ The position of the feeder blade can be changed using the feeder lever: Position Function Strongest resistance of the feeder blade against the log.
- Page 20 Operation 6.2.3 Setting the debarking diameter 10 cm - 25 cm 7,5 cm - 22,5 cm 5 cm - 20 cm The maximum debarking diameter can be set to between 20 and 25 cm. ▪ Undo the self-locking hexagon nut and move the lifting tube to the desired position. 6.2.4 Chamfering device Chamfering device...
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Page 21: Switching Off The Machine
Switching off the machine Switching off the machine Driven by electric motor (Type E) Move the switch to the 0 position. Driven by tractor via cardan shaft (type PZG) Disengage the cardan shaft on the tractor. ▪ Before disengaging, turn the manual throttle to minimum. -
Page 22: Transport
Transport Transport Moving by hand Pull out the transport handles, lift the machine up and move it. Transporting by three-point linkage on the tractor Secure the transport handle to the inside of the frame using the spring pin so that it is fixed down for transport. -
Page 23: Checks
Checks Checks Before carrying out any checks on the machine, the drive unit MUST be switched off! Disconnect the machine from the mains. Protective guards All the protective guards (covers, safety grilles, etc.) must be in place. Screw fittings Tighten all screws and nuts after the first hour of operation. Tighten the screws and nuts after every 100 hours of operation. -
Page 24: Maintenance
Disconnect the machine from the mains. Work on electrical equipment must only be carried out by qualified electricians. Never work without the protective guards in place. Only use original - POSCH - spare parts. 10.1 Lubrication Dispose of oily and greasy parts and oil residues in accordance with legal regulations. -
Page 25: Debarking Disc Blades
Maintenance 10.2 Debarking disc blades 10.2.1 Changing / adjusting the debarking disc blades 0,7 mm 0,7 - 0,9 mm Blade Debarking disc Hexagon bolt Blade adjustment jig The log may not be debarked evenly if the debarking disc blades are not set accurately in relation to one another. -
Page 26: Feeder Blade
Maintenance 10.3 Feeder blade If the log is not turning about its own axis during debarking but slipping through, the reason is likely to be one of the following: ▪ The feeder blade is not adjusted correctly. ▪ The depth gauges are not adjusted correctly relative to the feeder blades. ▪... -
Page 27: Changing The Worm Shaft
Maintenance 10.4 Changing the worm shaft Fan hood M8x20 hexagon bolt M12x25 hexagon bolt Groove nut M8x25 hexagon bolt Self-locking hexagon nut M8x20 hexagon bolt Housing bearing Bearing cover Long shaft Shaft cover Short shaft 1. Remove the fan hood by undoing both M12x25 hexagon bolts. 2. -
Page 28: Changing The V-Belt
Maintenance 10.5 Changing the V-belt 10.5.1 Tips on changing the V-belt If one V-belt is being changed, then all V-belts must be changed! The V-belts must be fitted loose. If they are "forced" onto the V-belt pulley, they may be damaged and quickly tear. -
Page 29: Cleaning
Maintenance 10.5.4 Changing the V-belts on PTO drives PTO bearing V-belt Hexagon bolt for PTO bearing M12x20 hexagon bolt Tensioning screw ▪ Remove the three-point linkage from the frame by undoing the six M12x20 hexagon bolts. ▪ Undo the four hexagon bolts of the PTO bearing. ▪... -
Page 30: Additional Equipment
Additional equipment Additional equipment 11.1 Extractor chute extension 350 mm extractor chute extension 500 mm extractor chute extension Hexagon bolt To increase the height of the ejection chute, an extension of either 500 mm or 350 mm can be fitted between the frame and the chute. Fitting: 1. - Page 31 Additional equipment 3. Fold in the support arm and support foot and secure using the pin. 4. Secure the pin using the spring pin. 5. Insert the articulated joint through the hole on the support arm and attach to the rubber buffer.
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Page 32: Troubleshooting
Troubleshooting Troubleshooting Fault Possible cause Remedy See page Electric motor fails to Faulty power supply Have the cable See [➙ 14] start or switches off cable examined by a frequently specialist Fuses keep tripping - Use correctly-rated incorrectly rated fuse for fuses power supply cable Motor circuit breaker... -
Page 33: Technical Data
Technical data Technical data Type Drive Drive type Electric motor PTO shaft PTO/electric motor Power 9 / 11 Voltage Fuse Motor speed 1500 1500 PTO speed Debarker data Disc speed 2400 2400 2400 Debarking rate m/min Min. log diameter Max. log diameter Dimensions * Length Width... -
Page 34: Service
Service Service POSCH product To order spare parts for your machine please contact your local dealer directly. -
Page 35: Ec Declaration Of Conformity
EC Directives and the applied standards. Below is the name and address of the person who signs the above EC Declaration of Conformity and is authorised to compile the technical documentation. Leibnitz, date: Posch 05.01.2010 Gesellschaft m. b. H. Paul-Anton-Kellerstrasse 40 8430 Leibnitz, Austria Ing. - Page 36 Your Posch-Dealer...
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