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Summary of Contents for Ricoma EM-1010
- Page 1 EM-1010 computerized Embroidery Machine Operation Manual V2.0...
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Page 2: Table Of Contents
EM-1010 computerized Embroidery Machine Operation Manual V2.0 CONTENTS PART 1 CONTROL SYSTEM INTRODUCTION ......... 1 1.1 S ......................1 YSTEM VERVIEW 1.2 P ........................1 RECAUTIONS 1.3 W ....................2 ORKING NVIRONMENT 1.4 S ................ 2 YSTEM OWER UPPLY AND ARTHING 1.5 O... - Page 3 EM-1010 computerized Embroidery Machine Operation Manual V2.0 4.4 E ..................20 MBROIDERY UNNING TATUS 4.5 B .................... 20 RAWING PERATION 4.6 S ....... 20 WITCH ONTROL AND NDICATORS OF INSEL ACHINE PART 5 TABOURET MOVING TO GENERATE EMBROIDERY CARD ..........................22 PART 6 LETTERS TO GENERATE EMBROIDERY CARD ....
- Page 4 EM-1010 computerized Embroidery Machine Operation Manual V2.0 18.2 O ....................... 37 UTPUT 18.3 S ......................38 PINDLE 18.4 M ....................38 ACHINE PART 19 SYSTEM INFORMATION ............. 39 19.1 S ........39 YSTEM UMBER AND ERSION NFORMATION HECKING 18.2 S ......................
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Page 5: Part 1 Control System Introduction
EM-1010 computerized Embroidery Machine Operation Manual V2.0 Part 1 Control System Introduction 1.1 System Overview Thank you for using computer embroidery machine control system of our company! The system can be collaborated with various kinds of embroidery machines for using to satisfy different requirements of embroidery. -
Page 6: Working Environment
EM-1010 computerized Embroidery Machine Operation Manual V2.0 Please don’t pile up debris around the control cabinet. During using process, clean the surface of control cabinet and dust on filter regularly to ensure good ventilation of system and be conductive for heat radiation. -
Page 7: Operation Panel And Key Function Introduction
EM-1010 computerized Embroidery Machine Operation Manual V2.0 Earthing resistance shall be less than 100 ohm, conductor length shall be within 20m and conductor cross-section shall be greater than 1.0 mm2. 1.5 Operation Panel and Key Function Introduction 1.5-1 Key Function Introduction Manual trimming key: take manual trimming in operation status and preparation status. -
Page 8: Function Introduction
EM-1010 computerized Embroidery Machine Operation Manual V2.0 Color changing setting key, left side displays current color needle bar and additional settings, and right side displays next needle bar and additional settings. Embroidering way switching key (normally embroidering) Embroidery status swithcing key... - Page 9 EM-1010 computerized Embroidery Machine Operation Manual V2.0 With multiple embroidery card input paths, it is extremely convenient for client’s selection and using, such as Mobile U disk, network (PC software required). The system supports multiple embroidery card file formats and can identify Tajima DST and Barudan DSB and so on.
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Page 10: Part 2 Embroidery Card Input Operation
EM-1010 computerized Embroidery Machine Operation Manual V2.0 Part 2 Embroidery Card Input Operation Embroidery card input operation is to input embroidery card in U disk into memory. It can be operated at embroidery preparation status and embroidery card status. Embroidery card input is to input files on external storage medium into system memory for convenient embroidery selection. -
Page 11: Delete U-Disk Embroidery Card
EM-1010 computerized Embroidery Machine Operation Manual V2.0 support.) Press key to preview currently selected file. Currently selected stitch number, color, size and other related information and thumbnail are displayed on the right side. Press key to save in the memory. Input speed is popped up automatically to display memory number and input speed. -
Page 12: Part 3 Embroidery Card Management
EM-1010 computerized Embroidery Machine Operation Manual V2.0 Part 3 Embroidery Card Management In main interface, press key to enter into embroidery card management interface, as in the following Fig: If it is in U disk interface, press key to enter into embroidery card management interface. -
Page 13: Output Embroidery Card To U-Disk
EM-1010 computerized Embroidery Machine Operation Manual V2.0 deletion operation. 3.2 Output Embroidery Card to U-disk In embroidery card management interface, select embroidery card to input. Click key to input into U disk. Upper value in means current page, and lower value measn max pages of current embroidery card number. -
Page 14: Part 4 Embroidery Card
EM-1010 computerized Embroidery Machine Operation Manual V2.0 Part 4 Embroidery Card 4.1 Embroidery Status Switching It has 3 embroidery statuses, i.e. preparation status, working status and running status. It can take status switching via keys on interface. It enters into running status after drawing the rod to start embroidering, as in the following Fig. -
Page 15: Preparation Status
EM-1010 computerized Embroidery Machine Operation Manual V2.0 key and pop up “Release embroidery status or not”. Press In working status, press key to enter into preparation status. 4.2 Preparation Status In preparation status, it can take spindle jogging, trimming, tabouret switching, manual color changing, embroidery card parameter setting and embroidery card selection and other operation. -
Page 16: Switch Tabouret
EM-1010 computerized Embroidery Machine Operation Manual V2.0 X/Y replication number: 1-99 X/Y direction space: 0-± 999.9mm The control system takes mm as unit. It is input in 0.1mm when inputting digits, i.e. it shall input 1000 when inputting 100mm. X/Y compensation (satin stitch): 0-± 0.3 4.2-2 Switch Tabouret... -
Page 17: Working Status
EM-1010 computerized Embroidery Machine Operation Manual V2.0 180° automatically, and other taboures are not changed. 4.3 Working Status In working status, it can take embroidery card origin (starting point) setting, embroidery card origin returning, offset point returning, stop point returning, color changing sequences... -
Page 18: Return To Origin (Starting Point)
EM-1010 computerized Embroidery Machine Operation Manual V2.0 4.3-3 Return to Origin (Starting Point) In the embroidering process, if it is required returning to the origin to re-start the embroidering, it can take the operation. key and the system will pop up “Terminate embroidering and return to the Pres origin?”... -
Page 19: 6-1 Set Color Changing Sequences
EM-1010 computerized Embroidery Machine Operation Manual V2.0 4.3-6-1 Set Color Changing Sequences In color changing sequences setting interface, press number key to enter into color changing sequences setting. Change color 1-200 times from the 1 page (the system supports max 200 times of color changing sequences). When the interface is opened, the cursor is started from the last value position with needle bar automatically. -
Page 20: 6-2 Applique Offset, Low Speed Embroidering And Needle Bar Replacement
EM-1010 computerized Embroidery Machine Operation Manual V2.0 4.3-6-2 Applique Offset, Low Speed Embroidering and Needle Bar Replacement If a certain color changing sequence that the cursor is located requires offset out of taboure (appliqué ) at the end of embroidery, press key once before No Input needle bar and “F”... -
Page 21: Change Working Mode
EM-1010 computerized Embroidery Machine Operation Manual V2.0 When combined tinsel number is not set completely, the residual shall be output with automatic cycling according to current setting sequences. The size of A/B tinsel is determined by embrordery parameters. Max tinsel diamter of machine cannot be larger than the tinsel size of embroidery card. - Page 22 EM-1010 computerized Embroidery Machine Operation Manual V2.0 emptying successively. Low speed empty stitch embroidering: In stop status, press start key (low speed empty forwarding) once and the spindle is not moved. The taboure is forwarded along the embroidering stitches. Press stop key again and stop low speed forwarding.
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Page 23: Embroidery Card Contour Operation
EM-1010 computerized Embroidery Machine Operation Manual V2.0 following color and stopped automatically. backing one color: After pressing the key, it is moved to start position of previous color and stopped automatically. 4.3-9 Embroidery Card Contour Operation After the embroidery card origin is set, if empty stitches embroidery card contour and embroidering embroidery card contour are required, it can use the operation. -
Page 24: Embroidery Running Status
EM-1010 computerized Embroidery Machine Operation Manual V2.0 key to start searching absolute origin. Then it is moved to embroidering position before power failure and stopped. Draw the bar and it can continue embroidering. 4.4 Embroidery Running Status In embroidering running status, it can only take spindle lifting speed operation. - Page 25 EM-1010 computerized Embroidery Machine Operation Manual V2.0 When the tinsel machine head switch is on upper position and the indicator is off, the landing chassis is shut off. When the switch is in middle position, upper indicator is in green before entering into tinsel embroidery.
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Page 26: Part 5 Tabouret Moving To Generate Embroidery Card
EM-1010 computerized Embroidery Machine Operation Manual V2.0 Part 5 Tabouret Moving to Generate Embroidery Card The function is mainly for convenient embroidery material positioning. In embroidery card selection interface, press key and the interface is switched to main interface. Take cpllection operation according to requirents. -
Page 27: Part 6 Letters To Generate Embroidery Card
EM-1010 computerized Embroidery Machine Operation Manual V2.0 Part 6 Letters to Generate Embroidery Card In the machine operation interface, press key to enter into letter interface, as in the following Fig: Press key to select required letters or other signs. Press key to switchupper-case and lower-case letters. - Page 28 EM-1010 computerized Embroidery Machine Operation Manual V2.0 required letter type (5 types). Press key to generate letter pattern. On the left upper corner, it can see the generated enbroidery card. Press key to save embroidery card in memory.
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Page 29: Part V7 Manual Operation For Color Changing
EM-1010 computerized Embroidery Machine Operation Manual V2.0 Part V7 Manual Operation for Color Changing In working or preparation interface, press key to take manual color changing operation. The interface will pop up the figure leeboard. Press corresponding figures according to requirements to switch color to specified needle bar. -
Page 30: Part 8 Manual Trimming
EM-1010 computerized Embroidery Machine Operation Manual V2.0 Part 8 Manual Trimming Either in embroidery preparation or working status, it can take trimming operation. Press key on panel to take bottom facial suture trimming operation. -
Page 31: Part 9 Tabouret Origin Operation
EM-1010 computerized Embroidery Machine Operation Manual V2.0 Part 9 Tabouret Origin Operation Tabouret origin operation includes manual origin setting and absolute origin searching and software limits setting. In machine operation interface, press key to enter into origin operation interface, as in the following Fig. -
Page 32: Set Software Limits
EM-1010 computerized Embroidery Machine Operation Manual V2.0 part. In tabouret origin interface, press key to select operation. The interface will pop up a dialogue “Please confirm the limit switch is in normal operation.” Press key to start absolute origin seraching. After seraching is completed, the tabouret will return to the stop point before searching automatically. -
Page 33: Part 10 Tabouret Setting
EM-1010 computerized Embroidery Machine Operation Manual V2.0 Part 10 Tabouret Setting The function is only used to set hat frame and A-E tabourets size and dimension from absolute origin of tabouret to tabouret center. In embroidery parameter interface, press “tabouret setting” key, as in the following Fig. -
Page 34: Part 11 Production Statistics
EM-1010 computerized Embroidery Machine Operation Manual V2.0 Part 11 Production Statistics The function is only used to statistics generation and statistics clearing operation. Check the processing information on main interface. The front is production quantity of current embroidery card and the latter one is total stitches of current embroidery. -
Page 35: Part 12 Spindle Jogging Operation
EM-1010 computerized Embroidery Machine Operation Manual V2.0 Part 12 Spindle Jogging Operation The function is only used for spindle positioning and stop. It can be operated on interfaces with leys. Take jogging operation according to requirements. Press key to jog spindle to 100 degree (zero position). -
Page 36: Part 13 Language Switching
EM-1010 computerized Embroidery Machine Operation Manual V2.0 Part 13 Language Switching In main menu interface, press key to take language switching operation. Click and select required language. The system is switched to the selected language automatically. -
Page 37: Part 14 Embroidery Parameters
EM-1010 computerized Embroidery Machine Operation Manual V2.0 Part 14 Embroidery Parameters According to different machine configuration and embroidery processing requirements, it shall modify some commonly used parameters to meet the operation requirements. In the main menu interface, press key to enter into embroidery parameter interface. -
Page 38: Part 15 Machine Parameters Setting
EM-1010 computerized Embroidery Machine Operation Manual V2.0 Part 15 Machine Parameters Setting The parameter is only used for professional technician of assembly plant. Don’t make modification without permission by other persons to avoid causing damage to the machine and abnormal operation. -
Page 39: Part 16 User Management
EM-1010 computerized Embroidery Machine Operation Manual V2.0 Part 16 User Management The parameter is only used for professional technician. Don’t make modification without permission by other persons to avoid causing abnormal operation of machine. -
Page 40: Part 17 Restriction Releasing
EM-1010 computerized Embroidery Machine Operation Manual V2.0 Part 17 Restriction Releasing 17.1 Locking Removing As restriction on use is expired, the system is locked automatically and prompts to release restriction by inputting passwords, as in the following Fig. Click releasing passwords box, and a figure keyboard is popped up. Press the keys and input passwords (8 digits) obtained from the supplier to take release operation. -
Page 41: Part 18 System Test
EM-1010 computerized Embroidery Machine Operation Manual V2.0 Part 18 System Test The operation is mainly for maintenance personnel, and is used to test whether the operation of machine is normal. In machine operation interface, press key to enter into test interface. -
Page 42: Spindle Test
EM-1010 computerized Embroidery Machine Operation Manual V2.0 18.3 Spindle Test In the test interface, press key to enter into spindle test. Press corresponding to every test item, check whether the output is valid. If corresponding equipment output has no action, the current output may have fault. Please check and make maintenance. -
Page 43: Part 19 System Information
EM-1010 computerized Embroidery Machine Operation Manual V2.0 Part 19 System Information In main menu interface, press key to enter into system information interface. 19.1 System Number and Version Information Checking It is used to check the code of control system. -
Page 44: Part 20 Ip Setting
EM-1010 computerized Embroidery Machine Operation Manual V2.0 Part 20 IP Setting In the main menu interface, press key to enter into IP setting interface. The IP set for the machine must be in the same number segment with LAN IP, otherwise, it cannot be linked, i.e. -
Page 45: Part 21 System Initialization
EM-1010 computerized Embroidery Machine Operation Manual V2.0 Part 21 System Initialization After the machine powered in and displayed LOGO for 5s, press key for 3 times then, the system. After the system initialization is completed, the buzzer sounds “tick, tick, tick”... -
Page 46: Part 22 Appendix
EM-1010 computerized Embroidery Machine Operation Manual V2.0 Part 22 Appendix 22. 1 Parameter Table Parameter Parameter Function Default Range Name Embroidery Parameters 1 Start trimming or not trimming when there 1-9, No trim Jump to Trim: are several skipping stitches. - Page 47 EM-1010 computerized Embroidery Machine Operation Manual V2.0 take breakage detection) Stitch position using rope embroidery Needle (automatic deceleration) Cord: Tread Broken Facial suture breakage detection sensitivity 3-9 stitches, No Sensitivity: stitches Take breakage detection or not in skipping T.B Detect at Yes, No stitch embroidery.
- Page 48 EM-1010 computerized Embroidery Machine Operation Manual V2.0 greater the value is, the faster it is. Max Speed Of Max rotation speed in rope embroidery 300-600 Cord: Set high tabouret moving speed. The greater Frame the value is, the faster it is.
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Page 49: System Errors And Countermeasures List
EM-1010 computerized Embroidery Machine Operation Manual V2.0 several slow movement when drawing needle bar Filter 0 Stitch Filter 0 stitch trace or not n embroidering Yes, No Data: Search absolute origin of tabouret for every Yes, No Reset Frame: time of powering on... - Page 50 EM-1010 computerized Embroidery Machine Operation Manual V2.0 4.Encoder is not connected Reverse rotation 1.Reverse connection or encoder A/B 1.Adjust phase wire of encoder A/B of spindle Over time for 1.Color changing motor does not rotate 1.Check color changing machine color changing 2.Mechnical part seizing of color...
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