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Bradley MF2904/AST4 Installation Manual

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Installation
Packing List
IS
T H
E
S ID
U P
215-576 Rev. X; EN 06-915C
© 2007 Bradley Corporation
Page 1 of 16
2/1/07
IMPORTANT!
Read this entire installation manual to ensure proper installation.
When finished with the installation, file this manual with the owner or
maintenance department.
Separate parts from packaging and make sure all parts are accounted
for before discarding any packaging material. If any parts are
missing, do not begin installation until you obtain the missing parts.
Water supply requires a flowing pressure of at least 20 psi, but no
greater than 80 psi.
Make sure that all water supply lines have been flushed and then
completely turned off before beginning installation. Debris in supply
lines can cause valves to malfunction.
Hardware supplied by installer must be appropriate for wall
construction. Wall anchors used must have a minimum pull-out
rating of 1,000 lbs.
Product warranties may be found under "Product Information" on our
web site at www.bradleycorp.com.
Installation
MF2904/AST4
Terrazzo Quadra-Fount
Washfountain
(Standard* & Juvenile Height)
* Standard Height is ADA Compliant
P.O. Box 309, Menomonee Falls, WI 53052-0309
Phone: 1-800-BRADLEY Fax: (262) 251-5817
http:\\www.bradleycorp.com
®

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  • Page 1 Product warranties may be found under "Product Information" on our web site at www.bradleycorp.com. 215-576 Rev. X; EN 06-915C P.O. Box 309, Menomonee Falls, WI 53052-0309 Phone: 1-800-BRADLEY Fax: (262) 251-5817 © 2007 Bradley Corporation http:\\www.bradleycorp.com Page 1 of 16...

  • Page 2: Table Of Contents

    • (2) 3/8" diameter bolts with washers and (2) floor anchors appropriate for your installation • 1/2" NPT hot and cold water supply lines • 1-1/2" NPT drain trap and waste connection • Pipe sealant and plumber’s putty 2/1/07 Bradley Corporation • 215-576 Rev. X; EN 06-915-C...

  • Page 3: Parts Included With The Quadra-Fount

    Installation MF2904/AST4 Parts included with the Quadra-Fount ™ VALVE PREPACK S45-2082 Stop/Check Hose METERING VALVE ASSEMBLY Bradley Corporation • 215-576 Rev. X; EN 06-915C 2/1/07...

  • Page 4: Step 1 Rough-Ins

    STUB UP MIN. 3" FROM FLOOR 1-1/2" NPT WASTE CONNECTION 7-1/2" THROUGH FLOOR - 3" FROM WALL (191) 1/2 NPT SUPPLIES - 5" OUT FROM WALL (OPTIONAL), STUB UP MIN. 3" FROM FLOOR 2/1/07 Bradley Corporation • 215-576 Rev. X; EN 06-915-C...

  • Page 5: Step 2 Assemble Pedestal

    SCREWS AND 5/16" I.D. WASHERS SUPPLIED. LEFT PEDESTAL MOUNTING PANEL PANEL UPPER BRACKET 1/4"-20 x 1/2" PAN HEAD 5/16" I.D. SCREW WASHER 1/4"-20 x 1/2" PAN HEAD SCREW RIGHT PEDESTAL PANEL LOWER CENTERLINE OF BRACKET FIXTURE Bradley Corporation • 215-576 Rev. X; EN 06-915C 2/1/07...

  • Page 6: Step 3 Install Pedestal

    AFTER FLOOR ANCHORS ARE INSTALLED, SECURE THE PEDESTAL ASSEMBLY TO THE FLOOR ANCHORS USING TWO 3/8" BOLTS AND WASHERS (SUPPLIED BY INSTALLER). WALL ANCHOR MOUNTING LOCATION PANEL CENTERLINE FLOOR ANCHOR LOWER LOCATION BRACKET PEDESTAL ASSEMBLY 2/1/07 Bradley Corporation • 215-576 Rev. X; EN 06-915-C...

  • Page 7: Step 4 Install Valve Assembly

    CONNECT THE STOP/CHECK VALVE TO THE SOLENOID VALVE ASSEMBLY WITH THE FLEXIBLE SUPPLY HOSE. 1/4-20 x 1/2" Screws Hot Supply Inlet Stop/Check Valve Air Valve Assembly Cold Supply Inlet Vernatherm™ TMV Braided Hose Bradley Corporation • 215-576 Rev. X; EN 06-915C 2/1/07...

  • Page 8: Step 5 Assemble And Install Bowl

    BOWL Dome Strainer Strainer UPPER BRACKET Drain Spud Washfountain Bowl Discard this Spud washer; it is not Washer used on Spud washfountains Locknut 5/16" I.D. PLAIN WASHERS 1/4-20 X 1/2" SCREW 2/1/07 Bradley Corporation • 215-576 Rev. X; EN 06-915-C...

  • Page 9: Step 6 Connect Supply Line

    Green 1/4" Supply Tube Red 1/4" Vernatherm™ TMV Supply Tube Supply Inlet Air Valve Tube Connector Yellow 1/8" Air Tube Black 1/8" Air Tube Green 1/8" Air Tube Red 1/8" Air Tube Bradley Corporation • 215-576 Rev. X; EN 06-915C 2/1/07...

  • Page 10: Step 7 Check Operation

    TO INSTALL THE FRONT PANEL, SLIP SLOT IN THE BOTTOM OF THE FRONT PEDESTAL PANEL OVER THE LIP ON THE LOWER SCREW BRACKET. SECURE THE PANEL TO THE UPPER BRACKET WITH THE ATTACHED SCREW. FRONT PANEL LOWER BRACKET 2/1/07 Bradley Corporation • 215-576 Rev. X; EN 06-915-C...
  • Page 11 Installation MF2904/AST4 Cleaning and Maintenance for Terrazzo Please refer to Bradley document #9901 for Terrazzo care and maintenance. Cleaning and Maintenance for Stainless Steel Material Description: Stainless steel is extremely durable, and maintenance is simple and inexpensive. Proper care, particularly under corrosive conditions, is essential. Always start with the simplest solution and work your way toward the more complicated.

  • Page 12: Metering Air Valve Maintenance

    MAKE SURE IT IS SEATED. IF LEAK PERSISTS, REMOVE TUBING FROM THE FITTING, AND TRIM THE TUBING END SQUARE WITH A RAZOR-SHARP KNIFE. IF LEAK CONTINUES, REPLACE THE FITTING OR CONTACT YOUR BRADLEY REPRESENTATIVE OR ASSISTANCE. 2/1/07 Bradley Corporation • 215-576 Rev. X; EN 06-915-C...

  • Page 13: Ast4 Valve Repair Kits

    — — Compression Nut, 1/8" Tube — Valve Body 1/4 Tube, Closed — — — — Valve Body 1/4 Tube, Thru — — — — O - Ring — — — Bradley Corporation • 215-576 Rev. X; EN 06-915C 2/1/07...

  • Page 14: Metering Air Valve Troubleshooting

    1. Remove screws and disassemble metering valve. 2. Clean valve seat and inspect for deep gouges or scratches. Replace valve body if necessary. 3. Remove any debris clogging off-center hole in rubber diaphragm. 2/1/07 Bradley Corporation • 215-576 Rev. X; EN 06-915-C...

  • Page 15: Thermostatic Mixing Valve Troubleshooting

    Problem: Limited water flow Cause: Dirt and debris have built up in the valve or strainer. 1. Remove and clean strainer. If strainer needs to be replaced, order Bradley part no. 173-028. 2. Check the piston for smooth movement. To check the valve's piston for free and smooth movement, follow the procedures outlined below: 1.
  • Page 16 Repair Kit S65-259 Nut 3/8-24 Hex Jam Item Description Thermostat O-Ring O-Ring O-Ring O-Ring Stem Thermostat Piston Spring Seal Cup Valve Body Strainer (173-028) Tempered Line Adapter Assembly (S39-685) Option Strainer 173-028 2/1/07 Bradley Corporation • 215-576 Rev. X; EN 06-915-C...
  • Page 17 Product warranties may be found in the “Products” section on our web site at www. bradleycorp.com. 215-752 Rev. U EN 08-023 P.O. Box 309, Menomonee Falls, WI 53052-0309 © 2008 Bradley Corporation Phone: 1-800-BRADLEY Fax: 262-253-4161 Page 1 of 11 9/25/08 www.bradleycorp.com...
  • Page 18 • 1-1/2" NPT drain trap and waste connection • Pipe sealant and plumber’s putty • 110 VAC power source for 110/24 VAC plug-in transformer • OPTIONAL: Bradley recommends installing an electrical cut-off switch to the unit. This feature allows no accidental water delivery Barrier-free and ADA compliant during regular maintenance and service.
  • Page 19 Install the upper and lower brackets SCREW to the pedestal panels with two pan head 1/4"- 20 x 1/2" screws and RIGHT 5/16" I.D washers supplied. PEDESTAL PANEL LOWER CENTERLINE OF BRACKET FIXTURE Bradley Corporation • 215-752 Rev. U; EN 08-023 9/25/08...
  • Page 20 Attach the four colored plastic tubing unions to the copper BLACK sprayhead inlet tubes. Tighten union nuts fi nger-tight plus two wrench turns. When facing the rear of the bowl, the color sequence is (L–R) red; black; green; yellow. 9/25/08 Bradley Corporation • 215-752 Rev. U EN 08-023...
  • Page 21 - Right sensor to position 4. 1 2 3 4 Plug the blue sensor leads into any blue terminal connector. Plug the brown sensor leads into any red terminal connector. Bradley Corporation • 215-752 Rev. U; EN 08-023 9/25/08...
  • Page 22 DRAIN SPUD WASHFOUNTAIN BOWL Install the optional soap system following the instructions outlined in manual 215-1136 provided with the soap system. WASHER (PART OF SPUD) SPUD LOCKNUT (PART OF SPUD) 9/25/08 Bradley Corporation • 215-752 Rev. U EN 08-023...
  • Page 23 • Using a blade screwdriver, turn the adjustment stem counterclockwise to increase the temperature or clockwise to decrease the temperature. • Once desired temperature is reached, tighten nut to prevent temperature change. VERNATHERN™ TMV Bradley Corporation • 215-752 Rev. U; EN 08-023 9/25/08...
  • Page 24 • reconnect to the adjacent valve and turn on the water and electrical supplies to the unit • pass your hand in front of the sensor. If the station still fails to turn on, replace the sensor. 9/25/08 Bradley Corporation • 215-752 Rev. U EN 08-023...
  • Page 25 Retest the piston. C. If, after a thorough cleaning, the piston does not move freely, the piston must be replaced. Contact your Bradley representative to order Repair Kit (part number S65-259). Bradley Corporation • 215-752 Rev. U; EN 08-023...
  • Page 26 VALVE BODY, 1/4" THRU 269-983 DIAPHRAGM 269-577 ARMATURE 269-578 SPRING 269-1729 ARMATURE HOUSING 269-1730 CLAMP, ARMATURE HOUSING 269-579 COIL, SOLENOID VALVE 160-447 SCREW, #8 X 5/8 125-165 O-RING, #2-013 125-160 FLOW RESTRICTOR, .5 GPM 9/25/08 Bradley Corporation • 215-752 Rev. U EN 08-023...
  • Page 27 Repair Kit S65-259 Nut 3/8-24 Hex Jam Item Description Thermostat O-Ring O-Ring O-Ring O-Ring Stem Thermostat Piston Spring Seal Cup Valve Body Strainer (173-028) Tempered Line Adapter Assembly (S39-685) Option Strainer 173-028 Bradley Corporation • 215-752 Rev. U; EN 08-023 9/25/08...
  • Page 28 Product warranties may be found under "Product Information" on our web site at www.bradleycorp.com. 215-1617 Rev. A; EN 06-915C P.O. Box 309, Menomonee Falls, WI 53052-0309 Phone: 1-800-BRADLEY Fax: (262) 251-5817 © 2006 Bradley Corporation http:\\www.bradleycorp.com Page 1 of 15...
  • Page 29 • Pipe sealant and plumber’s putty • 110 VAC power source for 110/24 VAC plug-in transformer supplied • OPTIONAL: Bradley recommends installing an electrical cut-off switch to the unit. This feature prevents accidental water delivery during regular maintenance and service.

  • Page 30: Parts Included With The Quadra-Fount

    Installation MF2904/TT Parts included with the Quadra-Fount ™ TEMPERED LINE S45-2081 (OPTIONAL) Solenoid Assembly with Stop/Check Two Mounting Screws Hose MOUNTING PANELS VALVE PREPACK S45-2082 Stop/Check Hose LOWER BRACKET Bradley Corporation • 215-1617 Rev. A; EN 06-915C 12/15/06...

  • Page 31: Step 1 Rough-Ins

    STUB UP MIN. 3" FROM FLOOR 1-1/2" NPT WASTE CONNECTION 7-1/2" THROUGH FLOOR - 3" FROM WALL (191) 1/2 NPT SUPPLIES - 5" OUT FROM WALL (OPTIONAL), STUB UP MIN. 3" FROM FLOOR 12/15/06 Bradley Corporation • 215-1617 Rev. A; EN 06-915C...

  • Page 32: Step 2 Assemble Pedestal

    SCREWS AND 5/16" I.D. WASHERS SUPPLIED. LEFT PEDESTAL MOUNTING PANEL PANEL UPPER BRACKET 1/4"-20 x 1/2" PAN HEAD 5/16" I.D. SCREW WASHER 1/4"-20 x 1/2" PAN HEAD SCREW RIGHT PEDESTAL PANEL LOWER CENTERLINE OF BRACKET FIXTURE Bradley Corporation • 215-1617 Rev. A; EN 06-915C 12/15/06...

  • Page 33: Step 3 Install Pedestal

    TWO ANCHORS (SUPPLIED BY INSTALLER) FOR 3/8" BOLTS. AFTER FLOOR ANCHORS ARE INSTALLED, SECURE THE PEDESTAL ASSEMBLY TO THE FLOOR ANCHORS USING TWO 3/8" BOLTS AND WASHERS (SUPPLIED BY INSTALLER). MOUNTING PANEL CENTERLINE PEDESTAL LOWER ASSEMBLY BRACKET 12/15/06 Bradley Corporation • 215-1617 Rev. A; EN 06-915C...

  • Page 34: Step 4 Install Valve Assembly

    CONNECT THE STOP/CHECK VALVE TO THE VALVE ASSEMBLY WITH THE FLEXIBLE SUPPLY HOSE. 1/4-20 x 1/2" Screws Hot Supply Inlet Stop/Check Valve Solenoid Valve Assembly Cold Supply Inlet Vernatherm™ TMV Braided Hose Bradley Corporation • 215-1617 Rev. A; EN 06-915C 12/15/06...

  • Page 35: Step 5 Assemble And Install Bowl

    Screw for UPPER Dome Strainer BRACKET Strainer Drain Spud Washfountain Bowl Discard this Spud Washer washer; it is not used on Spud washfountains Locknut 5/16" I.D. PLAIN WASHERS 1/4-20 X 1/2" SCREW 12/15/06 Bradley Corporation • 215-1617 Rev. A; EN 06-915C...

  • Page 36: Step 6 Electrical And Supply Connections

    S83-134 Compression Solenoid Assembly Gray Wires Vernatherm™ Mixing Valve Supply Inlet Brown Wires Green Wires Black Wires Gray Green Black Left Right Right Brown Center Center Button Left Button Button Button Bradley Corporation • 215-1617 Rev. A; EN 06-915C 12/15/06...

  • Page 37: Step 7 Check Operation

    TO INSTALL THE FRONT PANEL, SLIP SLOT IN THE BOTTOM OF THE FRONT PEDESTAL PANEL OVER THE LIP ON THE LOWER BRACKET. SCREW SECURE THE PANEL TO THE UPPER BRACKET WITH THE ATTACHED SCREW. FRONT PANEL LOWER BRACKET 12/15/06 Bradley Corporation • 215-1617 Rev. A; EN 06-915C...
  • Page 38 Installation MF2904/TT Cleaning and Maintenance for Terrazzo Please refer to Bradley document #9901 for Terrazzo care and maintenance. Cleaning and Maintenance for Stainless Steel Material Description: Stainless steel is extremely durable, and maintenance is simple and inexpensive. Proper care, particularly under corrosive conditions, is essential. Always start with the simplest solution and work your way toward the more complicated.

  • Page 39: Solenoid Valve Troubleshooting

    • reconnect to the adjacent valve and turn on the water supplies to the unit; • pass your hand in front of the sensor. If the station still fails to turn on, replace the sensor. 12/15/06 Bradley Corporation • 215-1617 Rev. A; EN 06-915C...
  • Page 40 VALVE BODY, 1/4" THRU 269-983 DIAPHRAGM 269-577 ARMATURE 269-578 SPRING 269-1729 ARMATURE HOUSING 269-1730 CLAMP, ARMATURE HOUSING 269-579 COIL, SOLENOID VALVE 160-447 SCREW, #8 X 5/8 125-001CS O-RING, #2-013 125-160 FLOW RESTRICTOR, .5 GPM Bradley Corporation • 215-1617 Rev. A; EN 06-915C 12/15/06...

  • Page 41: Thermostatic Mixing Valve Troubleshooting

    Problem: Limited water flow Cause: Dirt and debris have built up in the valve or strainer. 1. Remove and clean strainer. If strainer needs to be replaced, order Bradley part no. 173-028. 2. Check the piston for smooth movement. To check the valve's piston for free and smooth movement, follow the procedures outlined below: 1.
  • Page 42 Repair Kit S65-259 Nut 3/8-24 Hex Jam Item Description Thermostat O-Ring O-Ring O-Ring O-Ring Stem Thermostat Piston Spring Seal Cup Valve Body Strainer (173-028) Tempered Line Adapter Assembly (S39-685) Option Strainer 173-028 Bradley Corporation • 215-1617 Rev. A; EN 06-915C 12/15/06...

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