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Summary of Contents for Lincoln Quicklub 203
- Page 1 Quicklub Pump Model 203 with power supply for 110-240 VAC without and with printed circuit board V10-V13 / V20-V23 T-P20 315L-000 d08 LINCOLN GmbH • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259...
- Page 2 © 2009 by LINCOLN GmbH Phone: +49 (6227) 33-0 Pos tfach 1263 Fax: +49 (6227) 33-259 D-69183 Walldorf E-Mail: lincoln@lincolnindustrial.de Page 2 of 32 LINCOLN GmbH • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259...
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Page 3: Table Of Contents
- Control p.c.b. 236-13870-3 - Model M 16-M 23 Technical Description P203 with Follower Plate External Control Unit 236-13894-1 Lubricants Page 3 of 32 LINCOLN GmbH • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259... -
Page 4: Introduction
Therefore, for the operation of your device always use original parts made by Linc oln 1013A 94 GmbH. Page 4 of 32 LINCOLN GmbH • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259... -
Page 5: Safety Instructions
- Number of lube times (P3) ….. > 1 / cycle 1013A94 Avoid the operation with - unapproved parts. - insufficient or contaminated lubricants. Page 5 of 32 LINCOLN GmbH • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259... -
Page 6: Operation With Bayonet Plug
(in relation to the operating voltage acc. to and the upper/lower rim of the frame or between two DIN 41755). boreholes. Page 6 of 32 LINCOLN GmbH • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259... -
Page 7: Description
(after the voltage supply is applied) T-P2038L-011a08 Fig. 1-2 P203 wiht 8 litre reservoir Page 7 of 32 LINCOLN GmbH • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259... -
Page 8: Pump Elements With Fixed Lubricant Output
The pump element sucks in lubricant 1004a9 5 Fig. 2-3 The pump element dispenses lubricant Ecce ntric Piston Spring Check valve Page 8 of 32 LINCOLN GmbH • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259... -
Page 9: Pump Element B7 With Bypass Check Valve
Standard position is no. 3. If there are two elements, install one in position 3 and the other in position 1. Page 9 of 32 LINCOLN GmbH • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259... -
Page 10: Pump Element With Adjustable Lubricant Output
- adjusting measure “S“ (fig. 4-3) ….. 28 mm = S + deviation 0,14 Adj. measure “S “ …. 28 + 0,5 = 28,5 mm 0,14 Page 10 of 32 LINCOLN GmbH • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259... -
Page 11: Pressure Relief Valve
Afterwards the fault has been removed the pin has to be pressed back to its starting position. Fig. 5-2 Pressure relief valve with grease return T-P203Fp-020d08 B-P603M-030e08 Page 11 of 32 LINCOLN GmbH • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259... -
Page 12: Return Line Connection
Outside orbit of the round solen oid solenoid Electromagnetic switch Position of the guiding plate Control cam (unentered) Page 12 of 32 LINCOLN GmbH • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259... -
Page 13: 1 - Electromagnetic Switch
Fig. 8-5 Contact protection measures 1 - Electromagnetic switch 2 - RC element 3 - Diode 4 - Load Page 13 of 32 LINCOLN GmbH • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259... -
Page 14: Installation Position Of The Printed Circuit Boards
- via driving switch …………………… only for VDC pumps ………………………………………….. mobile applicaiton 20002 443b-1 PCB 2 Printed circuit board 236-13891-1 Page 14 of 32 LINCOLN GmbH • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259... -
Page 15: Paus E Time
When the power supply is switched on again the control unit continues to operate from the point where it had been inter- rupted. Page 15 of 32 LINCOLN GmbH • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259... -
Page 16: Time Setting
16 m in- lubricating time must not exceed 8 min. utes. 6001a 02 6001a02 Page 16 of 32 LINCOLN GmbH • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259... -
Page 17: Pause Time Setting
6001a02 time is accepted. PCB 7 Rotary switch for lubricating time, red T-PCBv-0 20e08 Switch position Seconds Minutes Page 17 of 32 LINCOLN GmbH • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259... -
Page 18: Operational Test
Eliminate the cause of the fault (s ee chapter ”Trouble- shooting“). 6001a 02 see paragraph „Control p.c.b.“ / „Repair“ / „Maintenance, Repair Repair and Tests“). Page 18 of 32 LINCOLN GmbH • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259... -
Page 19: Jumper Position Combinations - Survey
1 to 15 h 8 to 120 sec. 2 to 30 min (see fig. PCB 5) Standard 6290b04 6291b04 6292b04 6293b04 Page 19 of 32 LINCOLN GmbH • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259... -
Page 20: Maintenance, Repair And Tests
When filling the reservoir by means of pumps with a large delivery volume do not exceed the max. filling mark. 1013A94 Page 20 of 32 LINCOLN GmbH • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259... -
Page 21: Repair Pump
.b. Connect the new control p.c.b. and install it properly. Page 21 of 32 LINCOLN GmbH • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259... -
Page 22: Contr Ol P.c.b
4273a 00 (in relation to the operating voltage acc. to electrical connecting diagrams (see chapter „Technical DIN 41755). Data“). Page 22 of 32 LINCOLN GmbH • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259... -
Page 23: Tests
Functional Check of the control p.c.b.s NOTE See chapter „Control p.c.b. V10-V13“, paragraph „Operational Test …” (fig. “PCB 8“). 6001a02 Page 23 of 32 LINCOLN GmbH • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259... -
Page 24: Troubleshooting
Check valve in the pump elem ent defective or clogged For repair return the pump to the factory. Other damages Page 24 of 32 LINCOLN GmbH • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259... -
Page 25: Technical Data
Page 25 of 32 LINCOLN GmbH • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259... -
Page 26: Electrical Data
- Operating voltage ............ 24 VDC - Max. current input ............3 A - Speed ............... 21 ±3 U/min Page 26 of 32 LINCOLN GmbH • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259... -
Page 27: Connection Diagrams
- blue br - brown gn/gb - green / yellow gr - grey rt - red sw - black Page 27 of 32 LINCOLN GmbH • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259... - Page 28 Subject to modifications T-PCBv b7 -050e08 Connection X1: Bayonet plug DIN 72585-1, 7/6-pole (left) 2A7.16 Connection X2: Square-type plug DIN 43650 , 3/3-pole (left) 1A1 1A1: Socket (without cable) for power supply 110-240 VAC ±10%, 50/60 Hz ±5% 2A7.16: Socket to connect the illuminated pushbutton (for additional lubrication and functional test) and the ma chine con tact as well as the control light for the low level indication - brown - yellow...
- Page 29 Subject to modifications T-PCBv b7 -050d08 Connection X1: Bayonet plug DIN 72585-1, 7/6-pole (left) 2A7.16 Connection X2: Square-type plug DIN 43650 , 3/3-pole (left) 1A1 1A1: Socket (without cable) for power supply 110-240 VAC ±10%, 50/60 Hz ±5% 2A7.16: Socket to connect the illuminated pushbutton (for additional lubrication and functional test), the machine contact and the signal lamp in case of low -level indication - brown - yellow - Power supply + 24 VDC via machine contact...
- Page 30 User Manual Operating Instructions 2.1EN-38016-C09 Note: Page 30 of 32 LINCOLN GmbH • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259...
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Page 31: Declaration By The Manufacturer
Standards: DIN EN ISO 12100-1; DIN EN ISO 12100-2; DIN EN 809 (ημερομηνια / υπογραφη) (fecha / firma) (Data / assinatura) (Datum/ handtekening) (dato/underskrift) Page 31 of 32 LINCOLN GmbH • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259... - Page 32 Our systems dealers have the most extensive specialised knowledge in our industry. They plan your installations to s uit your specifications with exactly the com bination of Lincoln com ponents that you need. They then build the installations at your op- eration with experienced technicians or work closely with your personnel to ensure that everything goes smoothly.
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