Related Manuals for Lincoln QUICKLUB 203
Summary of Contents for Lincoln QUICKLUB 203
- Page 1 Owner Manual Technical Description 2.1A-30001-F03 ® QUICKLUB Pump Model 203 10011327 Page 1 from 32 LINCOLN GmbH & Co. KG • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259...
- Page 2 LINCOLN GmbH & Co. KG Postfach 12 63 D-69183 Walldorf Phone: +49 (6227) 33-0 Fax: +49 (6227) 33-259 Page 2 from 32 LINCOLN GmbH & Co. KG • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259...
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Page 3: Fields Of Applications Of Quicklub Progressive Central Lubrication Pumps
See the respective model designation on the pump nameplate e.g. P203 - 2XN - 1K6 - 24 - 1A1.10 - V10 Page 3 from 32 LINCOLN GmbH & Co. KG • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259... -
Page 4: Table Of Contents
Printed Circuit Board 236-13870-1 - Models M 16 - M 23 Control unit 236-13860-2 Model PSG02 Installation Instructions Parts Catalog Pump 103 and 203 Page 4 from 32 LINCOLN GmbH & Co. KG • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259... -
Page 5: Introduction
Therefore, for the operation of your device always use original spare parts made by 1013A94 Lincoln GmbH & Co. KG. Page 5 from 32 LINCOLN GmbH & Co. KG • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259... -
Page 6: Safety Instructions
- for damage caused by an environmentally incompatible disposal of used or contaminated lubricants. Page 6 from 32 LINCOLN GmbH & Co. KG • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259... - Page 7 It is to be submitted at the inspection in accordance with § 6, clause 4 GGVS. Page 7 from 32 LINCOLN GmbH & Co. KG • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259...
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Page 8: Installation
0, 1 and 2, only, whereby the extension is not determined in the ADR directive. Page 8 from 32 LINCOLN GmbH & Co. KG • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259... -
Page 9: Pump Installations - Areas Of Risk
Mounting of the Pump – Areas of Risk, continuation 4332a01 Fig. 2 Areas of risk on vehicles with hazardous goods Page 9 from 32 LINCOLN GmbH & Co. KG • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259... -
Page 10: Pump Types
- level control (option) can be learnt from the pump type designation code. Page 10 from 32 LINCOLN GmbH & Co. KG • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259... -
Page 11: Identificatiom Code - Pump Models 203
Pump with supply voltage 230 VAC only available with connection type 01, with or without control panel V 10 - V 13 Page 11 from 32 LINCOLN GmbH & Co. KG • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259... -
Page 12: Description
Subject to change without notice Description: Electric connections for pump 203 for example P203-2XN-1K6-24-..-V10 Printed circuit boards Connecting plug, on the left Connecting plug, on the right V10-V13, V20-V23, H possible connections Power supply Illuminated push button External Lamp Trigger additional Activity/display Operating time... -
Page 13: The Quicklub 203 Central Lubrication Pump
Example: P203 - 2XN - 1K6 - 24 - 1A1.10 - V10 1006a93 Fig. 5 QUICKLUB central lubrication pump, 2 l reservoir Page 13 from 32 LINCOLN GmbH & Co. KG • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259... -
Page 14: Mode Of Operation
The pump element sucks in lubricant 1004a95 Fig. 8 The pump element dispenses lubricant Eccentric Piston Spring Check valve Page 14 from 32 LINCOLN GmbH & Co. KG • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259... -
Page 15: Check Valve
“S” should be 29 ± 0.1 mm. 4158a99 Fig. 11 Adjustable pumpelement Page 15 from 32 LINCOLN GmbH & Co. KG • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259... -
Page 16: Retrofit Adjustment Of Max. Lubricant Output
Screw adjusting spindle (1) with counter nut (2) into pump element body (3) until stop. All indications of positions refer to Fig. 10. Page 16 from 32 LINCOLN GmbH & Co. KG • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259... -
Page 17: Adjusting Of Small Lubricant Output
This grease quantity is returned to the reser- voir. 00002626a Fig. 15 Pressure relief valve with grease return Page 17 from 32 LINCOLN GmbH & Co. KG • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259... -
Page 18: Return Line Connection
00002616 Fig. 18 Printed circuit board integrated in the housing Page 18 from 32 LINCOLN GmbH & Co. KG • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259... -
Page 19: Low-Level Control (Optional)
Connection diagram Maximum switching capacity: 60 VA Maximum switching voltage: 230 V Current switched: 3 A Page 19 from 32 LINCOLN GmbH & Co. KG • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259... -
Page 20: Low-Level For Oil
Current switched: 3 A 1201a95 Fig. 22 Contact protection measures Electromagnetic switch RC element Diode Load Page 20 from 32 LINCOLN GmbH & Co. KG • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259... -
Page 21: Maintenance, Repair And Tests
Defective printed circuit boards should be suitably packed and returned to the factory. Page 21 from 32 LINCOLN GmbH & Co. KG • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259... -
Page 22: Tests
Hose line, min.length 1m T-piece Pressure gauge 1005a93 Relief cock Fig. 25 To check the safety valve Page 22 from 32 LINCOLN GmbH & Co. KG • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259... -
Page 23: Troubleshooting
Replace the pump element. Check valve in the pump element defective or clogged. Replace the pump element. Page 23 from 32 LINCOLN GmbH & Co. KG • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259... -
Page 24: Technical Data
The 4l and 8l reservoirs have the standard Safety valve design ”filling from top”. SVETVT-350-G 1/4A-D6........624-28894-1 6001a02 SVETVT-350-G 1/4A-D8........624-28774-1 Page 24 from 32 LINCOLN GmbH & Co. KG • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259... -
Page 25: Connection Diagram Pump Without Control Unit
All the other connection diagrams can be found in the respective Technical Description ”Electronic Control Units for Central Lubrication Pump Model 203”. 6001a02 Page 25 from 32 LINCOLN GmbH & Co. KG • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259... -
Page 26: Dimensions
Technical Data, continuation Dimensions - 2 l Reservoir 1166a95 Fig. 27 Dimensions - 2 l Reservoir Page 26 from 32 LINCOLN GmbH & Co. KG • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259... - Page 27 Dimensions - 2 l Reservoir with Filling from Top 1167a95 Fig. 28 Dimensions - 2 l Reservoir with Filling from Top Page 27 from 32 LINCOLN GmbH & Co. KG • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259...
- Page 28 Dimensions - 2 l Flat-Type Reservoir 1168a95 Fig. 29 Dimensions - 2 l Flat-Type Reservoir Page 28 from 32 LINCOLN GmbH & Co. KG • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259...
- Page 29 Technical Data, continuation Dimensions - 4 l Reservoir 1169a95 Fig. 30 Dimensions - 4 l Reservoir Page 29 from 32 LINCOLN GmbH & Co. KG • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259...
- Page 30 Technical Data, continuation Dimensions - 8 l Reservoir 1170a95 Fig. 31 Dimensions - 8 l Reservoir Page 30 from 32 LINCOLN GmbH & Co. KG • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259...
- Page 31 Thighten pump models with 2 L- Flat, 4 L - and 8 L reservoir with three fastening screws ( see pt. 9,5). 6001a02 Page 31 from 32 LINCOLN GmbH & Co. KG • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259...
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Page 32: Lubricants
0 ° C Dolon E 2 -15° C FUCHS Plantogel S2 Li/Ca KLÜBER Klüberbio M32-82 -20° C Page 32 from 32 LINCOLN GmbH & Co. KG • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259...
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