BEKA Stream E 2520 Series Original Operating And Assembly Manual

BEKA Stream E 2520 Series Original Operating And Assembly Manual

Barrel pump
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...a product of
Barrel pump
BEKA Stream E
Article-no. 2520 ....; 2521 ....
Revision 07-2020
Original operating-
and
assembly manual
Page 1
© BEKA 2020 All rights reserved!

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Summary of Contents for BEKA Stream E 2520 Series

  • Page 1 ...a product of Barrel pump BEKA Stream E Article-no. 2520 ….; 2521 …. Revision 07-2020 Original operating- assembly manual Page 1 © BEKA 2020 All rights reserved!
  • Page 2: Table Of Contents

    Exchange of sealing bush ............................... 26     Shutdown ...................................... 28     Disposal ......................................28     Troubleshooting .................................... 28     Accessories ....................................29     17.1 Filling nipple ..................................29     Page 2 © BEKA 2020 All rights reserved!
  • Page 3 17.2 Pressure limiting valve for progressive and dual line systems ..................29     17.3 Module with pressure limiting valve for progressive system, for direct attachment to BEKA Stream E ......29     Spare part list....................................29    ...
  • Page 4: Technical Data

    Protection type: ....................................IP 67 Please see the attached data sheets and manuals of the corresponding manufacturers for missing details and further technical data. The barrel pump is subsequently called a device. Page 4 © BEKA 2020 All rights reserved!
  • Page 5: Applicable Documents

    ...a product of Applicable documents Technical documentation of individual parts enclosed: Level switch Caution! Please observe these documents for all work with and at the device! Order key Page 5 © BEKA 2020 All rights reserved!
  • Page 6 ...a product of Page 6 © BEKA 2020 All rights reserved!
  • Page 7: Version

    ...a product of Version Pump Pump - barrel version Pump container - version Symbol Symbol (basis system) Symbol (single line system) Page 7 © BEKA 2020 All rights reserved!
  • Page 8: General Safety Instructions

    The operator is obliged to ensure that the staff fully understands the contents of this user information. Page 8 © BEKA 2017 All rights reserved!
  • Page 9: Hazards In Case Of Non-Observance Of The Safety Instructions

    The use of other parts can result in the loss of any liabilities for the resulting consequences. BEKA does not assume liability for parts that are retrofit by the operator. Page 9...
  • Page 10: Inadmissible Modes Of Operation

    Inspect the device and its attachment parts regularly and check them for possible damage or leakages. Liquids could escape under high pressure from pressurized components which become leaky. Page 10 © BEKA 2017 All rights reserved!
  • Page 11: Intended Use

    Never operate the device without lubricant. Unauthorized alterations of the device are not permitted. BEKA is not liable for damage of machine or persons that results thereof. Use according to the regulations means also: ...
  • Page 12: Transport And Storage

    Keep adequate distance to suspended loads. The transport help or the elevating device must have the adequate carrying capacity. When storing the device pay attention that the storage area is cool and dry in order to avoid corrosion of the individual parts of the device. Page 12 © BEKA 2017 All rights reserved!
  • Page 13: Assembly Instructions

    Equipotentional bonding must be done professionally by the operator via an according ground connection!  Wire the device according to the terminal diagram! Terminal diagram Motor Note! If the motor braids are not connected correctly, the motor does not start to operate. Page 13 © BEKA 2017 All rights reserved!
  • Page 14 ...a product of Terminal diagram of solenoid valve for single line version Terminal diagram of level monitoring Page 14 © BEKA 2017 All rights reserved!
  • Page 15: Start Up

    If the return connection shall be sealed, the screw plug has to be screwed out with a hexagon key AF10. The return connection is marked with an „R“ at the pump. Notice! Page 15 © BEKA 2017 All rights reserved!
  • Page 16 Fill up the return connection (G1/2) with a filling press until the lubricant flows out of the return pipe (see picture). 4. Step: After the filling, the nipple can be demounted again. If the return connection is not used, it has to be closed again. Page 16 © BEKA 2017 All rights reserved!
  • Page 17: Adjustment Of Visual Level Monitoring (Barrel Version)

    Tighten the ventilation screw again.  Other procedures are described in 8.2, lubricant filling.  Fill up the reservoir via the filling connection G1 (1) until lubricant comes out of the overfill protection (2)! Page 17 © BEKA 2017 All rights reserved!
  • Page 18: Functional Description

    The device helps to supply the central lubrication system or individual lube points, with lubricant. Depending on the type of application, the pump can be used for single line, dual line or progressive systems. There are various accessories for the barrel pump BEKA Stream E, like barrel cover, follower piston or container (see accessories).
  • Page 19: Maintenance

    Slowly fill up the device with lubricant, until lubricant comes out of the overfill protection (2). Dispose surplus lubricant environmental friendly. 4. Step: Remove the filling pump and close the filling connection (1). Page 19 © BEKA 2017 All rights reserved!
  • Page 20: Exchange Of Barrel

    Install the connecting rods (if available). Use only barrels with original grease filling! Attention! Do not use refillable barrels. Device may only be lifted without barrel. Page 20 © BEKA 2017 All rights reserved!
  • Page 21: Repair

    13. Repair Always take care of utmost cleanness during the repair works. The following description includes repairs, you Attention! can do by your own. Other repair works only may be done by BEKA. 13.1 Exchange of pump element 1. Step: Demount 4 cylinder screws (A) with a hexagon socket wrench AF 6.
  • Page 22 Remove both lock screws F (Hexagon socket screw AF4) and G (Hexagon socket screw AF 2,5). 6. Step: Unscrew the suction pipe (H) with an open-ended wrench AF26 and pull it out until stop. Page 22 © BEKA 2017 All rights reserved!
  • Page 23 Unscrew the pump element (K) with an open-ended wrench AF28 from the supply pipe (H). Hold up the pipe with another wrench AF26. Pull out the pump element with suction piston (E). Page 23 © BEKA 2017 All rights reserved!
  • Page 24 Unscrew the pump element (K) via the hexagon (AF10) of the suction piston (E) from the piston rod and remove it. 12. Step: Now the pump element can be changed and the pump shall be assembled in reverse order. Attention! All sealings must be installed correct and have no damages. Page 24 © BEKA 2017 All rights reserved!
  • Page 25: Exchange Of Motor

    1. Step: Disassemble 4 motor fastening screws (C) with a ring/open-ended wrench SW10. 2. Step: The motor (D) has to be lifted up now. 3. Step: Reassemble new motor in reverse order. Page 25 © BEKA 2017 All rights reserved!
  • Page 26: Exchange Of Sealing Bush

    Fill in new oil, if the cover sealing (S) is Attention! damaged and has to be exchanged. The used oil can no more be used in this case. 11. Step: Remove the 4 cylinder screws (P) from the pump housing. Page 26 © BEKA 2017 All rights reserved!
  • Page 27 All sealings have to be installed properly and must have no damages. Furthermore the pump housing (O) shall be filled with oil up to the “max. level”. Also observe the notes in step 10. Page 27 © BEKA 2017 All rights reserved!
  • Page 28: Shutdown

    Disposal of the device must be done properly and professionally and according to the national and international laws and regulations. Moreover, BEKA devices could contain batteries. Professionally and properly disposed batteries will be recycled. They contain important raw materials. 16. Troubleshooting...
  • Page 29: Accessories

    A pressure relief valve with an opening pressure of 240 bar is always built in for single line versions. Note! 17.3 Module with pressure limiting valve for progressive system, for direct attachment to BEKA Stream E Opening pressure: ..................................280bar Connection thread: ..................................2x G1/2 Article number: ..................................
  • Page 30: Dimensional Drawing Pump Without Accessories

    20. Dimensional drawing pump without accessories Table for dimension L1 Container capacity Barrel capacity (l / lbs) (mm) (l / lbs) (mm) 41 / 60 231 / 200 54 / 90 68 / 120 Page 30 © BEKA 2017 All rights reserved!
  • Page 31: Details Of The Manufacturer

    Wheel flange central lubrication systems Rolling mill central lubrication systems Commercial vehicle lubrication Progressive distributors Control and monitoring units Subject to alterations! We do not accept liability for errors, technical mistakes and misprints! Page 31 © BEKA 2017 All rights reserved!

This manual is also suitable for:

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