Cumberland SUPER-SAVER XL Owner's Manual
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Cumberland SUPER-SAVER XL Owner's Manual

Agricultural building heater
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SUPER-SAVER XL
MODEL
HH-SS-225-XL
PIN: 0359CO1375
Direct Spark Ignition
Wash Down Design
FOR YOUR SAFETY
If You Smell Gas:
1. Open windows
2. Do not touch electrical switches
3. Extinguish any open flames
4. Immediately call your gas supplier
This manual must be retained for future reference.
Cumberland • 1004 E. Illinois St. • Assumption, IL 62510 • Phone 1-217-226-4421 • Fax 1-217-227-4420
Owner's Manual
Agricultural Building Heater
MJ/h
kW
237
65.9
0359
Manual Part No. 4801-5190 Rev 4-2021
TM
HEATER
Date: 04-15-15
Date: 04-15-15Da
Date: 04-15-15
FOR YOUR SAFETY
Do not store or use gasoline or any
flammable vapors and liquids in the
vicinity of this or any other appliance
Date: 07-12-21

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Summary of Contents for Cumberland SUPER-SAVER XL

  • Page 1 3. Extinguish any open flames 4. Immediately call your gas supplier This manual must be retained for future reference. Cumberland • 1004 E. Illinois St. • Assumption, IL 62510 • Phone 1-217-226-4421 • Fax 1-217-227-4420 Manual Part No. 4801-5190 Rev 4-2021...

  • Page 2: Table Of Contents

    Chart 2 Second Visual Check .................................... 25 11.4. Chart 3 Third Visual Check ....................................26 Pipe Sizing for Sufficient Gas Service ......................27 Parts & Assemblies ............................29 Super-Saver XL CE Heater – Universal Mount Part No. 4801-5190 Rev 4-2021 Table of Contents...

  • Page 3: Limited Warranty - Protein Products

    12 months from the date of purchase, unless specified in Enhancements above. Parts not manufactured by GSI will carry the Manufacturer’s Warranty. (Protein Limited Warranty_REV01_ 06 November 2018) Super-Saver XL CE Heater – Universal Mount Part No. 4801-5190 Rev 4-2021 Page 3 of 34...

  • Page 4: Ce Declaration

    SS-225-XL Manufactured at: Cumberland, a division of The GSI Group, 1004 E. Illinois St., Assumption, IL 62510. USA Meets the Essential Requirements of the EUROPEAN GAS APPLIANCE DIRECTIVE 2009/142/EC Also meets the requirements of the EUROPEAN LOW VOLTAGE DIRECTIVE 2006/95/EC and has been assessed and constructed to meet the requirements of the following harmonized standards •...

  • Page 5: Specifications And Requirements

    READ ALL INSTRUCTIONS BEFORE YOU START ASSEMBLING. THIS APPLIANCE MUST BE INSTALLED IN FULL COMPLIANCE WITH THE MANUFACTURERS INSTRUCTIONS AND ANY LOCAL AUTHORITY REQUIREMENT. Super-Saver XL CE Heater – Universal Mount Part No. 4801-5190 Rev 4-2021 Page 5 of 34...

  • Page 6: Warnings And Cautions

    CAUTION  A qualified installer is required to install, commission, adjust and where applicable, convert the appliance for use with other gases. Super-Saver XL CE Heater – Universal Mount Part No. 4801-5190 Rev 4-2021 Page 6 of 34...
  • Page 7 50 cm from bottom to adjacent surfaces. Discharge outlet must be a minimum of 3 m from direct contact with combustible material and livestock. Super-Saver XL CE Heater – Universal Mount Part No. 4801-5190 Rev 4-2021 Page 7 of 34...
  • Page 8 Keep temperature of fuel containers below 37.8°C (100°F). Containers must be installed outside building. Heater must not be operated for one hour following wash-down. Super-Saver XL CE Heater – Universal Mount Part No. 4801-5190 Rev 4-2021 Page 8 of 34...

  • Page 9: Maintenance

    Thermostat coils must be kept clean to assure proper temperature control. Igniter must be cool before wash down. Do not operate heater for one hour following wash-down. Super-Saver XL CE Heater – Universal Mount Part No. 4801-5190 Rev 4-2021 Page 9 of 34...

  • Page 10: Installation

    Screws provided. This provides a multi- directional heat flow that may Adjust Flap to be set by bending flaps. Flare Duct Direct Heat Flow Super-Saver XL CE Heater – Universal Mount Part No. 4801-5190 Rev 4-2021 Page 10 of 34...

  • Page 11: Connecting The Gas Supply

    “clicks” into the ON position. (This may not apply to all units). Turn on gas by turning ball valve handle into vertical position. Figure 3 To Gas Supply Ball Valve Shown in "ON" Position To Heater Super-Saver XL CE Heater – Universal Mount Part No. 4801-5190 Rev 4-2021 Page 11 of 34...

  • Page 12: Outside Mount (Optional)

    6.6. Outside Mount (Optional) Cumberland heaters are available in Universal Mount (UM) models. These heaters are designed to be mounted to the outside wall of a building. This saves valuable space inside the building and ensures fresh air intake for the heater.
  • Page 13 (one in each corner) 90°. Optional Wind Guard OSM Kit Door Cover Bent Figure 4c – Door Cover Installation Super-Saver XL CE Heater – Universal Mount Part No. 4801-5190 Rev 4-2021 Page 13 of 34...

  • Page 14: Electrical Installation

    Wiring Switch Terminal Block Metal Power Grommet Cable Cable Ties Screws Wire Harness Metal Cable Fitting Grommet Motor Ball Valve Black Cable Fitting Dome-Shaped Super-Saver XL CE Heater – Universal Mount Part No. 4801-5190 Rev 4-2021 Page 14 of 34...

  • Page 15: User Instructions

    Turn Off electrical power using the On/Off Switch and close the ball valve shown in Figure 5. 7.4. Emergency Shut-down In an Emergency situation, shut off the main gas supply and switch off the electrical power at the breaker box. Super-Saver XL CE Heater – Universal Mount Part No. 4801-5190 Rev 4-2021 Page 15 of 34...

  • Page 16: Gas/Air Requirements

    * ‘Outdoor mount’ utilizes ambient air (fresh air) from outside the building, hence reduced dilution air requirements. Where heater is mounted outside the building but uses air from inside the building, use indoor mount dilution air figures. Super-Saver XL CE Heater – Universal Mount Part No. 4801-5190 Rev 4-2021...

  • Page 17: Conversion To Other Gases

    9. Conversion to Other Gases 9.1. Tools Required Adjustable Wrench Pipe Wrench Pipe Sealant Gas Leak Testing Solution Figure 7 Burner Orifice Ball Valve Gas Valve Super-Saver XL CE Heater – Universal Mount Part No. 4801-5190 Rev 4-2021 Page 17 of 34...

  • Page 18: Orifice Replacement

    Unplug the wires connected to the Gas Valve Twist the Gas Valve/Orifice assembly to free it assembly and ensure notes are taken to from the Burner. represent proper wire locations reconnection. Super-Saver XL CE Heater – Universal Mount Part No. 4801-5190 Rev 4-2021 Page 18 of 34...

  • Page 19: Adjust The Manifold Pressure

    Valve ON. 14. Verify proper heater operation and perform gas leak test at the Pressure Tap. Start heater and monitor the supply and operating pressures. Super-Saver XL CE Heater – Universal Mount Part No. 4801-5190 Rev 4-2021 Page 19 of 34...
  • Page 20 Acceptable Pressures. Next, the Gas Category portion of the label must be checked accordingly Categories Gas Type Sections Figure 10 Super-Saver XL CE Heater – Universal Mount Part No. 4801-5190 Rev 4-2021 Page 20 of 34...

  • Page 21: Component And Wiring Diagram

    Component and Wiring Diagram COMPONENT AND WIRING DIAGRAM 230 Volts A.C. 50 Hz Single Phase Super-Saver XL CE Heater – Universal Mount Part No. 4801-5190 Rev 4-2021 Page 21 of 34...

  • Page 22: Servicing Instructions

    The Visual Check Charts define the proper action if any of these indications do not occur. • Visual checks are an important and easy method to ensure that your Cumberland heater continues to operate properly. These checks should be performed regularly. •...

  • Page 23: Checking Manifold Pressure

    Return heater to operation and observe through at least one complete cycle to ensure all controls are operating properly. Perform gas leak test at outlet pressure tap plug. (Soap and water work well). Super-Saver XL CE Heater – Universal Mount Part No. 4801-5190 Rev 4-2021 Page 23 of 34...

  • Page 24: Chart 1 First Visual Check

    11.2. Chart 1 First Visual Check Super-Saver XL CE Heater – Universal Mount Part No. 4801-5190 Rev 4-2021 Page 24 of 34...

  • Page 25: Chart 2 Second Visual Check

    11.3. Chart 2 Second Visual Check Super-Saver XL CE Heater – Universal Mount Part No. 4801-5190 Rev 4-2021 Page 25 of 34...

  • Page 26: Chart 3 Third Visual Check

    11.4. Chart 3 Third Visual Check Super-Saver XL CE Heater – Universal Mount Part No. 4801-5190 Rev 4-2021 Page 26 of 34...

  • Page 27: Pipe Sizing For Sufficient Gas Service

    HVR values. In this or the next longer length if the table does not example, the Natural Gas (NG) table is selected. Super-Saver XL CE Heater – Universal Mount Part No. 4801-5190 Rev 4-2021 Page 27 of 34...
  • Page 28 3307 2299 1858 1559 1417 1275 1181 1086 1023 50.8 52.5 2.067 6221 4331 3465 2992 2646 2394 2205 2047 1921 1811 1606 1496 Super-Saver XL CE Heater – Universal Mount Part No. 4801-5190 Rev 4-2021 Page 28 of 34...

  • Page 29: Parts & Assemblies

    Parts & Assemblies 3003-3004 3005-0112 Flame Sensor Probe High Limit Thermostat Disk 1007-1614 Strain Relief 0404-6704 Base Bottom 0404-2358 Cord Support Bracket Super-Saver XL CE Heater – Universal Mount Part No. 4801-5190 Rev 4-2021 Page 29 of 34...
  • Page 30 Nipple ½ x 2 in. Nipple ¼ x 2-½ in. 1021-1496 Pipe Fitting ½ in. Plug 0408-8089 DSI Igniter Brkt 1021-1495 Pipe Fitting ½ to ¼ reducer Super-Saver XL CE Heater – Universal Mount Part No. 4801-5190 Rev 4-2021 Page 30 of 34...
  • Page 31 (3001-1740 Temperature Control Sail Switch ONLY) Thermostat Disk Control Modules: 3591-2264 (Fenwal) 3001-2862 1001-2158 Toggle Switch NUT Lock ½ in. romex 1013-2047 Cable Fitting Super-Saver XL CE Heater – Universal Mount Part No. 4801-5190 Rev 4-2021 Page 31 of 34...
  • Page 32 3001-1740 Sail Switch ONLY 6401-4589 Covered Sail Switch Complete Assy Super-Saver XL CE Heater – Universal Mount Part No. 4801-5190 Rev 4-2021 Page 32 of 34...
  • Page 33 Toggle Switch 0408-6673-HH Mounting Bracket 0409-11756 Fab Br ¾-14 in. TPI Heater Adapter AGA 3017-5090A Motor, 1/3 HP, 230V 3591-2264 Control Module Fenwal DSI Super-Saver XL CE Heater – Universal Mount Part No. 4801-5190 Rev 4-2021 Page 33 of 34...
  • Page 34 Copyright © 2021 by The GSI Group, LLC Printed in the USA CN-364563 Super-Saver XL CE Heater – Universal Mount Part No. 4801-5190 Rev 4-2021 Page 34 of 34...

This manual is also suitable for:

Hh-ss-225-xl

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