Cumberland SUPER-SAVER XL SS-225-XL Owner's Manual
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Cumberland SUPER-SAVER XL SS-225-XL Owner's Manual

Agricultural building heater
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SUPER-SAVER XL
Model SS-225-XL
65.9 kW
225,000 BTUH
PIN: 86CM039
 Hot Surface Ignition
 Wash Down Design
FOR YOUR SAFETY
If You Smell Gas:
1. Open windows
2. Do not touch electrical switches
3. Extinguish any open flames
4. Immediately call your gas supplier
CONSIGNES DE
SECURITE
Si vous sentez une odeur de gaz:
1. Ouvrez les fenetres
2. Ne touchez pas aux interrupteurs
electriques
3. Etegnex toute flamme hue
4. Contactez immediatement votre
compangie de gaz
Cumberland  1004 E.Illinois St.  Assumption, IL 62510  Phone 1-217-226-4421  Fax 1-217-226-4420
Owner's Manual
Agricultural Building Heater
0086
Retain Instructions For Future Reference
Manual Part No. 4801-5101 Rev 1-2015
TM
HEATER
FOR YOUR SAFETY
Do not store or use gasoline or any
flammable vapors and liquids in the
vicinity of this or any other appliance
CONSIGNES DE
SECURITE
II es interdit dutiliser des liquides
inflammables ou degageant des
vapeurs inflammables, a proximite de
tout appareil fonctionnant au gaz

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Summary of Contents for Cumberland SUPER-SAVER XL SS-225-XL

  • Page 1 3. Etegnex toute flamme hue tout appareil fonctionnant au gaz 4. Contactez immediatement votre compangie de gaz Retain Instructions For Future Reference Cumberland  1004 E.Illinois St.  Assumption, IL 62510  Phone 1-217-226-4421  Fax 1-217-226-4420 Manual Part No. 4801-5101 Rev 1-2015...
  • Page 2 GENERAL HAZARD WARNING  Failure to comply with precautions and instructions provided with this heater can result in death, serious bodily injury and property loss or damage from hazards of fire, explosion, burn, asphyxiation, carbon monoxide poisoning, and/or electrical shock. If you need assistance or heater information such as an instruction manual, labels, etc.

  • Page 3: Table Of Contents

    Table Of Contents Specifications And Requirements ........................4 Warnings And Cautions ............................5 Maintenance ................................6 Warranty ................................7 Installation ................................8 User Instructions............................... 10 Gas/Air Requirements ............................12 Conversion To Other Gases ..........................12 Component And Wiring Diagram........................15 Ladder Type Schematic Diagram ......................... 16 Servicing Instructions ............................

  • Page 4: Specifications And Requirements

    BE SURE TO CHECK DELIVERY! Locate packing slip and make sure all of the listed parts are enclosed. If not, call your Cumberland Adjustable Gas Leak Testing Distributor immediately. Wrench Pipe Glue ¼ in. (7 mm.) Nut Driver Install screw hooks with hammer or drill.

  • Page 5: Warnings And Cautions

    2. Warnings And Cautions W A R N I N G  If Connected To A Remote Thermostat Heater May Start At Any Time! C A U T I O N ! Before installation, check that the local distribution conditions, nature of gas and pressure, and the current state of adjustment of the appliance are compatible.

  • Page 6: Maintenance

    3. Maintenance M A I N T E N A N C E This appliance is in compliance with EN 12669 and must be commissioned after servicing. A qualified installer is required to install, commission, and adjust appliance. The appliance area should be kept clear & free from combustible materials, gasoline and other flammable vapors, and liquids.

  • Page 7: Warranty

    5 to 7 years – end-user pays 50% All Fiberglass Housings Lifetime 7 to 10 years – end user pays 75% All Fiberglass Propellers Lifetime AP/Cumberland Flex-Flo/Pan Feeding Systems 2 Years ** Warranty prorated from list price: Feeder System Pan Assemblies 5 Years ** Cumberland 0 to 3 years –...

  • Page 8: Installation

    5. Installation Hanging The Heater Chain Suspension Cable Suspension Mount heater with screw hooks and chains so that back of heater is at least 305 mm (12 inches) from If frequent height adjustment is required, use ceiling and wall. Heater must be a minimum of 500 cables and pulleys as shown in Fig.
  • Page 9 Outside Mount (Optional) Cumberland heaters are available in Outside Mount (OSM) models. These heaters are designed to be mounted to the outside wall of a building. This saves valuable space inside the building and ensures fresh air intake for the heater.

  • Page 10: User Instructions

    6. User Instructions Before turning on gas, check main supply valve to be sure it is open (Figure 8). Be sure to check all connections for leaks with a Gas Leak Testing solution, (soap and water work well). Check to see if gas valve knob is in the ON position.
  • Page 11 6.2 Starting Up Adjust thermostat higher than house temperature. Allow 20 seconds for heater to ignite. On initial start up or when heater has not been in service for some time, heater may require more than one attempt to purge air and ignite heater. (IF HEATER FAILS TO IGNITE, REFER TO TROUBLE SHOOTING GUIDE).

  • Page 12: Gas/Air Requirements

    7. Gas/Air Requirements Table 1: Gas/Air Requirements Appliance Common Inlet Pressure Operating Conversion Kit Orifice Dia. (mm) Category Number Name (mbar) Pressure (mbar) Below 610m TO the stated Category 2H, 2E Natural Gas 9.45 9.15 6450-9085 Low Heat Value Nat. Gas 14.10 9.15 6450-9085...
  • Page 13 8.2 Orifice Replacement WARNING  FIRE OR EXPLOSION HAZARD - - CAN CAUSE PROPERTY DAMAGE, SEVERE INJURY, OR DEATH.  Disconnect power supply before wiring to prevent electrical shock or equipment damage.  To avoid dangerous accumulation of fuel gas, turn off gas supply at service valve before starting installation and perform gas leak test after completion of installation.
  • Page 14 11. Place the Gas Valve assembly with the Orifice Loosen and remove the Orifice from the (1/4) inside the Burner and allow the Gas Valve to pipe. rest in the support bracket. 10. Apply pipe sealant to threads and reinstall the 12.

  • Page 15: Component And Wiring Diagram

    9. Component And Wiring Diagram COMPONENT AND WIRING DIAGRAM 230 Volts A. C. 50 Hz Single Phase 4801-5101 Rev 1-2015 Page Super Saver XL CE Heater...

  • Page 16: Ladder Type Schematic Diagram

    Ladder Type Schematic Diagram LADDER TYPE SCHEMATIC DIAGRAM 230 Volts A. C. 50 Hz Single Phase 4801-5101 Rev 1-2015 Page Super Saver XL CE Heater...

  • Page 17: Servicing Instructions

    The Visual Check Charts define the proper action if any of these indications do not occur.  Visual checks are an important and easy method to ensure that your Cumberland heater continues to operate properly. These checks should be performed regularly. ...
  • Page 18 11.1 Checking Manifold Pressure To be performed by a certified gas technician only! Unplug heater from power source and turn ball valve to OFF position. Remove outlet pressure tap plug from gas control valve and connect pressure gauge. Return electrical power to heater and plug to power source and turn ball valve to ON position.
  • Page 19 11.2 Chart 1 First Visual Check 4801-5101 Rev 1-2015 Page Super Saver XL CE Heater...
  • Page 20 11.3 Chart 2 Second Visual Check 4801-5101 Rev 1-2015 Page Super Saver XL CE Heater...
  • Page 21 11.4 Chart 3 Third Visual Check 4801-5101 Rev 1-2015 Page Super Saver XL CE Heater...

  • Page 22: Pipe Sizing For Sufficient Gas Service

    Pipe Sizing For Sufficient Gas Service THESE GUIDELINES ARE BASED ON THE U. S. STANDARDS. REFER TO LOCAL AND NATIONAL LAWS AND PRACTICE WHICH MAY SUPERSEDE THE FOLLOWING. 1. Using a system schematic, label each 3. Determine The Equivalent Length Of Pipe (ELOP) piping section of the system starting at the required for sufficient gas service.
  • Page 23 4. In the appropriate table, NG (Table 3) or LP higher value from the table. The next higher (Table 4), select the column showing the ELOP value is 21. or the next longer length if the table does not 6. Follow the row leftward until you reach the column labeled „Nominal Iron Pipe Size‟, or give the exact length.

  • Page 24: Parts & Assemblies

    Parts & Assemblies 3005-0107 1007-1614 6401-2879 1903-3005 0404-4536 0404-2358 4801-5101 Rev 1-2015 Page Super Saver XL CE Heater...
  • Page 25 0404-2340 6401-5031 Control Plate 6401-1140 6401-5034 Empty Box 6401-2867 (ISM) 6401-1112 (OSM) 0404-2341 1004-1406 0408-4492 6401-1308 3002-5001 (24 V) Refer to Model No. for Orifice type. 0409-4537 3003-5003 1041-2426 1009-1500 1041-1488 3004-6000 1041-1491 1021-1500 1021-1496 4801-5101 Rev 1-2015 Page Super Saver XL CE Heater...
  • Page 26 6401-2879 6401-1318 0408-1131 3504-2000 3001-1740 0404-4486 3017-5090 6401-5032 3591-2258 Pektron (Black) 6401-5033 3591-2256 Pactrol (Blue) 3001-2862 3001-1569 1001-2158 1013-2047 4801-5101 Rev 1-2015 Page Super Saver XL CE Heater...
  • Page 27 PARTS LIST When Ordering Service Parts, Please Reference Model Number And Gas Type. Ref. Number Description Ref. Number Description 3005-0107 High Limit Thermo-Disc 160°C (320°F) 6401-5034 CE Enclosure Assy For Control Plate /SS-XL-G-C 1007-1614 ¼ Strain Relief 0404-2340 Cabinet Top Panel 1903-3005 Harness 230V CE Heater 0404-2341...
  • Page 28 Copyright © 2015 by The GSI Group, LLC Printed in the USA...
  • Page 30 Models SS-225-XL Manufactured at: Cumberland, a division of The GSI Group, 1759 Co. Rd. 68, Bremen, AL 35033. USA Meets the Essential Requirements of the EUROPEAN GAS APPLIANCE DIRECTIVE 90/396/EEC, as amended by 93/68/EEC. Also meets the requirements of the EUROPEAN LOW VOLTAGE DIRECTIVE 2006/95/EC and has been assessed and constructed to meet the requirements of the following harmonised standards EN 12669:2000 [I2L Except clause 5.2.4 –...

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