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Cumberland C80M Operation And Maintenance Manual

Agricultural animal confinement building heater
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Agricultural Animal Confinement
Building Heater
Models C80M, C80M X1, C225 and C225 X1
Operation and Maintenance Manual
PNEG-308
Date: 07-30-08
PNEG-308

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Summary of Contents for Cumberland C80M

  • Page 1 Agricultural Animal Confinement Building Heater Models C80M, C80M X1, C225 and C225 X1 Operation and Maintenance Manual PNEG-308 Date: 07-30-08 PNEG-308...
  • Page 2 • Save this Owner’s Manual for future use and reference. • Owner’s Manuals and replacement labels are available at no charge. For assistance, contact Cumberland/AP at 217-226-4421. WARNING • Proper gas supply pressure must be provided to the inlet of the heater.

  • Page 3: Table Of Contents

    Installation of Recirculating Type (Indoor) ..................24 Installation of Non-Recirculating Type (Outdoor) Option ..............25 Chapter 9 Start-Up ............................27 Instructions ............................27 Adjustment of Heater Input (Optional for C80M) ................29 Chapter 10 Maintenance ..........................30 General Maintenance Instructions ....................30 Chapter 11 Parts List ............................

  • Page 4: Chapter 1 Safety

    1. Safety Safety Guidelines This manual contains information that is important for you, the owner/operator, to know and understand. This information relates to protecting personal safety and preventing equipment problems. It is the responsibility of the owner/operator to inform anyone operating or working in the area of this equipment of these safety guidelines.
  • Page 5 1. Safety Install Properly Improper installation, adjustment, alteration, service or maintenance can cause property damage, injury or death from the hazards of fire, explosion, burns, asphyxiation, carbon monoxide poisoning and/or electrical shock. Read the Installation, Operating and Maintenance Instruction thoroughly before installing or servicing this equipment.
  • Page 6 1. Safety Do Not Operate on Base The air inlet is on the bottom. DO NOT operate this heater while it is sitting on its base. Electric Shock Hazard Keep Area Clean DO NOT permit feathers, hay, straw, dust or other combustible materials to accumulate in, on, or around the heater.
  • Page 7 1. Safety Prepare for Emergencies Be prepared if fire starts. Keep a first aid kit and fire extinguisher handy. Keep emergency numbers for doctors, ambulance service, hospital and fire department near your telephone. Keep Emergency Equipment Quickly Accessible Wear Protective Clothing Wear close fitting clothing and safety equipment appropriate Eye Protection to the job.

  • Page 8: General Safety Statement

    1. Safety General Safety Statement Our foremost concern is your safety and the safety of others associated with grain handling equipment. This manual is to help you understand safe operating procedures and some problems which may be encountered by the operator and other personnel. As owner and/or operator, you are responsible to know what requirements, hazards and precautions exist and inform all personnel associated with the equipment or in the area.

  • Page 9: General Safety Information

    1. Safety General Safety Information 1. Observe all safety, installation, operation and maintenance instructions before placing this heater into service. 2. Installation of the heater(s) must comply with all applicable local, state and national codes. 3. This heater is NOT to be used to heat human living quarters. 4.

  • Page 10: Chapter 2 Decals

    WITH BURNER ON FOR PROPER OPERATION OF MODELS C80M AND C225 (LP) GAS HEATER. IMPROPER GAS PRESSURE MAY CAUSE DAMAGE OR MALFUNCTION AND VOID WARRANTY. READ OWNER’S MANUAL AND ALL INSTRUCTIONS ON MODELS C80M AND C225 (LP) GAS HEATERS FOR IMPORTANT INFORMATION BEFORE OPERATING. DC-763 DC-794 is located on the gas inlet side for Natural Gas heaters.
  • Page 11 2. Decals NOTICE THIS GAS VALVE BOX COVER MUST BE IN PLACE DURING HEATER OPERATION. DC-1099 DC-1099 is located on the gas valve. WARNING VALVE CONVERTED FOR USE ON NATURAL GAS. IMPROPER OPERATION COULD RESULT IN DEATH OR SERIOUS INJURY. MISE EN GARDE SOUPAPE CONVERTIE POUR USAGE SURE GAZ NATUREL.
  • Page 12 2. Decals WARNING SHOCK HAZARD SEVERE PERSONAL INJURY OR PROPERTY DAMAGE COULD RESULT IF EQUIPMENT IS NOT CLEANED AND DRIED PROPERLY. THIS HEATER MAY BE CLEANED ONLY IF THE FOLLOWING RULES ARE FOLLOWED: 1. THE HEATER IS DISCONNECTED FROM THE ELECTRICAL SUPPLY. 2.
  • Page 13 2. Decals AVERTISSEMENT! RISQUE DE DÉCHARGE ÉLECTRIQUE! LE NON-RESPECT DE LA RÉGLEMENTATION PEUT AVOIR POUR RÉSULTAT DES BLESSURES GRAVES OU FATALES. MODE D EMPLOI POUR LE NETTOYAGE, LE SÉCHAGE, ET L ENTRETIEN DE LA MACHINE: 1. POUR ÉVITER UN CHOC ÉLECTRIQUE, DÉBRANCHEZ TOUTES LES SOURCES D' LECTRICIT É...
  • Page 14 2. Decals WARNING Hot Surfaces Panels are hot during equipment operation; may cause severe burns. DO NOT TOUCH DC-658 DC-658 are located above the discharge. WARNING Flame and pressure beyond door. Do not operate with door removed or open. Keep head and hands clear.
  • Page 15 2. Decals DC-851 DC-851 and DC-889 are located on the electrical enclosure. NOTICE THIS MOTOR MUST BE KEPT CLEAN OF DUST AND DEBRIS OR OVERHEATING WILL OCCUR. DC-841 DC-841 is located on the motor. DC-5132 DC-5132 is located next to the air proving switch.
  • Page 16 2. Decals FLAME SAFEGUARD RELAY 1 2 3 4 5 6 7 8 9 10 DC-656 is located on the inside of the electrical enclosure. DC-656 L2/N AIR PROVING SWITCH CAPACITOR FLAME ROD FLAME SAFEGUARD RELAY GROUND GAS VALVE HIGH LIMIT IGNITOR LIGHT EMITTING DIODE MOTOR...

  • Page 17: Chapter 3 Inspection

    3. Inspection After unpacking the unit, carefully inspect it to make sure no damage has occurred during shipment and that associated hardware has been received. 1. Check heater housing for significant dents. 2. Make sure that the two (2) bolts which secure the burner to the firebox are intact. 3.

  • Page 18: Chapter 4 Dimensions

    4. Dimensions Figure 4A Model Dimension C80M C225 20-1/2" 27" 13" 20" 21-3/4" 28" 5-1/8" 7-5/8" 3/4" 1" 4-1/2" 7-3/4" 6" 5-1/2" PNEG-308 Purafire...

  • Page 19: Chapter 5 Specifications

    5. Specifications C80M Purafire Agricultural Animal Confinement Building Heater Specifications Input Rating LP Gas Usage Natural Gas Usage 80000 BTU/Hr 31.80 CuFt/Hr * 80 CuFt/Hr 20160 KCal/Hr 0.91 CuM/Hr * 2.29 CuM/Hr 31.44 HP 3.71 Lbs/Hr 1.68 Kg/Hr 0.87 Gal/Hr 23.40 KW...
  • Page 20 5. Specifications C225 Purafire Agricultural Animal Confinement Building Heater Specifications Input Rating LP Gas Usage Natural Gas Usage 225000 BTU/Hr 89.43 CuFt/Hr * 225 CuFt/Hr 56700 KCal/Hr 2.56 CuM/Hr * 6.43 CuM/Hr 88.43 HP 10.42 Lbs/Hr 65.93 KW 4.71 Kg/Hr 2.45 Gal/Hr 9.27 L/Hr *=vapor state...

  • Page 21: Chapter 6 Wiring Diagrams

    6. Wiring Diagrams 120V Models Figure 6A PNEG-308 Purafire...
  • Page 22 6. Wiring Diagrams 220V Models Figure 6B PNEG-308 Purafire...

  • Page 23: Chapter 7 Wiring Harness

    7. Wiring Harness Wiring Harness Assembly Figure 7A PNEG-308 Purafire...

  • Page 24: Chapter 8 Installation

    8. Installation 1. Before proceeding with installation, verify feasibility of the heater location, such that the heater, electrical cord or gas piping will not be accessible to livestock. Allow for convenient access and serviceability of equipment. NOTE: DO NOT attach any inlet and/or discharge ductwork other than approved accessories to the heater.

  • Page 25: Installation Of Non-Recirculating Type (Outdoor) Option

    8. Installation Figure 8A Installation of Non-Recirculating Type (Outdoor) Option 1. Before proceeding with installation, verify the stud and electrical raceways within the building’s wall do not interfere with the heater’s wall mounting brackets, outlet ducting, electrical wiring or gas supply piping.
  • Page 26 8. Installation Figure 8B Do not use an open flame for leak detection. This heater must be installed in accordance with local codes or in the absence to local codes, in accordance with the National Electrical Code, ANSI/NFPA 70-1993. NOTE: The gas supply piping must be properly sized for rated capacities. Refer to Pages 49-50 instructions and examples of pipe sizing.

  • Page 27: Chapter 9 Start-Up

    9. Start-Up Instructions NOTE: Read the following instructions carefully. Any unauthorized modifications to or deviations from these instructions may void warranty. Visual Inspection of Heater 1. Check for any physical damage from shipping or installation that could render the heater inoperable. 2.
  • Page 28 9. Start-Up Figure 9A 7. Disconnect the manometer and replace the 1/8" plug. 8. Open the door to the burner side of the heater. Remove the 1/8" plug from the manifold side of the valve. Connect manometer as in step 2, then repeat step 3 and 4 when the solenoid engages to ignite the gas valve the reading on the gauge should read a maximum of 11"...

  • Page 29: Adjustment Of Heater Input (Optional For C80M)

    Adjustment of Heater Input (Optional for C80M) The model C80M is supplied with a manual modulating valve on the outlet of the automatic gas valve, prior to the orifice elbow, to permit the adjustment of the heating input between the minimum of 40000 BTU/Hr and the maximum input of 80000 BTU/Hr.

  • Page 30: Chapter 10 Maintenance

    10. Maintenance General Maintenance Instructions General maintenance should be performed before each use and at least annually by a qualified service agency. NOTE: Heater must be kept clear and free from combustible materials, gasoline and other flammable vapors and liquids. NOTE: Periodic cleaning to be performed, as necessary.

  • Page 31: Chapter 11 Parts List

    1. C225 NG/LP Galv Purafire 120V-60 Hz 2. C225 X1 NG/LP Galv Purafire 220V-50/60 Hz 3. C80M NG/LP Galv Purafire 120V-60 Hz 4. C80M X1 NG/LP Galv Purafire 220V-50/60 Hz For replacement parts contact your local dealer or contact Cumberland/AP at: 1004 E.

  • Page 32: C225 Ng/Lp Galv Purafire 120V-60 Hz

    11. Parts List C225 NG/LP Galv Purafire 120V-60 Hz PNEG-308 Purafire...
  • Page 33 11. Parts List C225 NG/LP Galv Purafire 120V-60 Hz Ref # Part # Description 5430-1-914 Outer Wrap 5430-1-109 Base Panel 41-0211 Modulation Base Panel 5430-1-901 Scroll Assembly 20-5111 Blower Inlet Ring 20-5110 Blower Wheel 5530-1-106 Motor Mounting Plate 20-5099 Motor 1/3 HP, 120V/60 Hz 5430-0-902 Motor Assembly 5420-1-123...

  • Page 34: C225 X1 Ng/Lp Galv Purafire 220V-50/60 Hz

    11. Parts List C225 X1 NG/LP Galv Purafire 220V-50/60 Hz PNEG-308 Purafire...
  • Page 35 11. Parts List C225 X1 NG/LP Galv Purafire 220V-50/60 Hz Ref # Part # Description 5430-1-914 Outer Wrap 5430-1-109 Base Panel 5430-2-901 Scroll Assembly 20-5111X Blower Inlet Ring 20-5011X Blower Wheel 5530-1-106 Motor Mounting Plate 20-5099X Motor 1/3 HP, 220V/50 Hz 5430-2-902 Motor Assembly 5420-1-123...

  • Page 36: C80M Ng/Lp Galv Purafire 120V-60 Hz

    11. Parts List C80M NG/LP Galv Purafire 120V-60 Hz PNEG-308 Purafire...
  • Page 37 Base Panel 5420-0-901 Scroll Assembly 20-5005 Blower Inlet Ring 20-5008 Blower Wheel 5420-1-107 Motor Mounting Plate 20-5009 C80M Motor 1/8 HP, 120V, 60 Hz 5420-0-902 Motor Assembly 5420-1-123 Air Proving Switch Bracket 20-6016 Air Proving Switch 20-5010 Main Cast Burner 20-5137...

  • Page 38: C80M X1 Ng/Lp Galv Purafire 220V-50/60 Hz

    11. Parts List C80M X1 NG/LP Galv Purafire 220V-50/60 Hz PNEG-308 Purafire...
  • Page 39 11. Parts List C80M X1 NG/LP Galv Purafire 220V-50/60 Hz Ref # Part # Description 5420-1-914 Outer Wrap 5420-1-108 Base Panel 5420-0-901 Scroll Assembly 20-5005 Blower Inlet Ring 20-5008 Blower Wheel 5420-1-107 Motor Mounting Plate 20-5009X C80M Motor 0.11 HP, 220V, 50 Hz...

  • Page 40: Chapter 12 Troubleshooting Guide

    12. Troubleshooting Guide Indicator Possible Cause Corrective Action LED ON Normal operation. No problem. LED OFF Unit does not operate. See #1 of the Troubleshooting Guide. LED FLASH 1. Air proving switch contacts closed before 1. One (1) flash 1. See #6 of Troubleshooting Guide. blower operation was initiated.
  • Page 41 12. Troubleshooting Guide Possible Cause Corrective Action 1. Unit does not operate (no LED indication). 1. No power to heater. 1. Check and repair electrical supply. 2. Thermostat open or malfunction. 2. Reset or replace thermostat. 3. Toggle switch open or malfunction. 3.
  • Page 42 12. Troubleshooting Guide Possible Cause Corrective Action 6. Air proving switch does not open (one (1) flash). 1. Air proving switch binding. 1. Adjust the air switch to move freely or replace the air proving switch. 2. Air proving switch malfunction. 2.
  • Page 43 12. Troubleshooting Guide Possible Cause Corrective Action 11. Ignitor does not light burner (three (3) flashes). 1. High-Limit open. 1. See symptom #8 of the Troubleshooting Guide. 2. Low voltage to ignitor. 2. Check 24 volt power output to transformer across terminals 3 and 4 of terminal block.
  • Page 44 12. Troubleshooting Guide Possible Cause Corrective Action 13. Low gas flow/low operating pressure (two (2) or three (3) flashes). 1. Air in gas line. 1. Purge gas line. 2. High-pressure regulator (malfunction). 2. Check regulator output setting, relief vent blockage, water or ice accumulation, regulator seat sticking or undersized regulator.

  • Page 45: Troubleshooting Supplement

    12. Troubleshooting Guide Troubleshooting Supplement Summary of Events for Proper Operation The components of the heater work in conjunction with each other to provide safe and reliable heat when maintained properly. The sequence of events leading to a consistent output of heat are easy to understand and to troubleshoot.
  • Page 46 12. Troubleshooting Guide Troubleshooting Heater (Continued) 6. Turn the heater OFF. Reconnect the gray wire to terminal #5 of the brain box. Disconnect the yellow wire from terminal #8 of the brain box. Connect one (1) lead of the voltmeter to terminal #8 and the other to ground.

  • Page 47: Chapter 13 Gas Pressure

    13. Gas Pressure Checking Gas Pressure NOTE: All gas appliances must be running while checking gas pressures. Checking one appliance at a time may result in false pressure readings if gas piping is undersized. 1. Turn the electrical and gas supplies to the heater OFF. 2.

  • Page 48: Chapter 14 Pipe Sizing Guidelines

    14. Pipe Sizing Guidelines All gas appliances require a specific amount of gas to operate properly. The amount is measured in BTU’s/Hr and is listed on the appliance’s nameplate. It is important that all regulators and supply piping be sized correctly to achieve the proper flow (volume) of gas to the appliance. Regulators Regulators are devices that control the delivery pressure to the appliance.
  • Page 49 14. Pipe Sizing Guidelines By knowing the BTU requirements of an installation, the proper pipe size can be determined. The amount of gas that can flow in a given pipe size is determined by its pressure. If a large pipe and a small pipe both have the same pressure, the large pipe will deliver a greater amount of gas.

  • Page 50: Chapter 15 Examples

    15. Examples Example 1 Determine the pipe sizing for a 2 PSI Natural Gas installation. Because the appliance near junction N is farthest away from the gas meter, use this distance. Section A-N is 95' long. Use the 100' line on the “Natural Gas @ 2 PSI” chart. Section BTU Demand Pipe Size...
  • Page 51 15. Examples Example 2 Determine the pipe size for a 5 PSI Propane “High Pressure” installation. Because the appliance near junction E is the farthest away from the LP tank, use this distance. Section A-E is 380' long. Use the 400' line on the “Propane @ 5 PSI” chart. Section BTU Demand Pipe Size...
  • Page 52 15. Examples Figure 15C Natural Gas (0.60) @ 14" W.C Based on 0.3" Pressure Drop (1000’s BTU/Hr) Nominal Pipe Size (SCH.40) Pipe Length (ft.) 1/4" 3/8" 1/2" 3/4" 1" 1-1/4" 1-1/2" 2" 2-1/2" 3" 4" 1050 1600 3050 4800 8500 17500 1100 2100...
  • Page 53 15. Examples Natural Gas (0.60 SP. GR.): @ 5 PSI Based on 10% Pressure Drop (1000’s BTU/Hr) Nominal Pipe Size (SCH.40) Pipe Length (ft.) 1" 1-1/4" 1-1/2" 2" 2-1/2" 3" 3-1/2" 4" 5" 6" 1989 4084 6120 11786 18785 33209 48623 67736 122544...
  • Page 54 15. Examples Propane Gas (1.53 SP. GR.): @ 11 W.C. Based on 0.5" W.C. Pressure Drop (1000’s BTU/Hr) Tubing Size (O.D.) Type L Nominal Pipe Size (SCH.40) Pipe Length (ft.) 3/8" 1/2" 5/8" 3/4" 7/8" 1-1/8" 1/2" 3/4" 1" 1-1/4" 1-1/2"...
  • Page 55 15. Examples Propane (1.53 SP. G.R.): @ 10 PSI Based on 1 PSI Pressure Drop (1000’s BTU/Hr) Copper Tubing Size (O.D.) Nominal Pipe Size (SCH.40) Pipe Length (ft.) 3/8" 1/2" 5/8" 3/4" 1/2" 3/4" 1" 1-1/4" 1-1/2" 2" 1387 2360 3993 3339 6982...
  • Page 56 NOTES PNEG-308 Purafire...

  • Page 57: Chapter 16 Warranty

    7 to 10 years – end user pays 75% All Fiberglass Propellers Lifetime Feeder System Pan Assemblies 5 Years ** Cumberland ** Warranty prorated from list price: Feed Tubes (1.75" & 2.00") 10 Years * Feeding/Watering 0 to 3 years – no cost to end-user...
  • Page 58 This equipment shall be installed in accordance with the current installation codes and applicable regulations which should be carefully followed in all cases. Authorities having jurisdiction should be consulted before installations are made. 1004 E. Illinois St. Assumption, IL 62510-0020 Phone: 1-217-226-4421 Fax: 1-217-226-4420 www.gsiag.com...

This manual is also suitable for:

C80m x1C225C225 x1

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