Veichi AC200-L Series Manual
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Veichi AC200-L Series Manual

Veichi AC200-L Series Manual

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CONTENTS
1.0  
SCHEMATIC DIAGRAM AND INSTALLATION DIMENSIONS  . ......................................... 1  
1.1  
1.2  
2.0  
WORKING PRINCIPLE ................................................................................................. 5  
2.1  
2.2  
2.3  
2.4  
2.5  
2.6  
3.0  
FUNCTION TABLE  . ....................................................................................................... 6  
4.0  
DETAILED DESCRIPTION OF FUNCTION PARAMETERS .............................................. 31  
4.1  
4.2  
4.3  
5.0  
PARAMETER SETTING REFERENCE  . ........................................................................... 39  
5.1  
5.2  
)  . ........................................................................................................................  4 0  
5.3  
 40  
6.0  
6.1  
6.2  
6.3  
6.4  
6.5  
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  • Page 1: Table Of Contents

    CONTENTS 1.0   SCHEMATIC DIAGRAM AND INSTALLATION DIMENSIONS  .......... 1   1.1     ......................  2   CHEMATIC DIAGRAM 1.2   ) ............  3   NSTALLATION DIMENSIONS OF THE INVERTER  UNIT  MM 2.0   WORKING PRINCIPLE .................... 5   2.1     ..................  5   FEEDBACK POLARITY RANGE DETECTION 2.2    ......................  5    INCHING LEADS 2.3  ...

  • Page 2: Schematic Diagram And Installation Dimensions

    1.0 Schematic diagram and installation dimensions Schematic diagram The schematic diagram of the wire and cable winding and unwinding drawing machine is shown in Figure 1.1 (a) and (b). Generally, it is composed of main machine, stretching die, tension balance bar, wire take-up machine and wire arranging machine. (a) Schematic diagram of drawing machine controlled by frequency conversion with constant tension take and passive pay off (b) Schematic diagram of active pay off constant tension take up variable frequency control wire drawing machine Figure 1.1 Schematic diagram of rewinding and unwinding wire drawing machine...

  • Page 3: Installation Dimensions Of The Inverter (Unit: Mm)

    Installation dimensions of the inverter (unit: mm) Instalation Inverter model aperture AC200-S2-R40L AC200-S2-R75L 154.5 ф5 AC200-S2-1R5L AC200-S2-2R2L 147.2 157.5 ф5.5 AC200-T3-R75L AC200-T3-1R5L 154.5 ф5 AC200-T3-2R2L AC200-T3-004L 147.2 157.5 ф5.5 AC200-T3-5R5L AC200-T3-7R5L 167.5 ф7 AC200-T3-011L AC200-T3-022G/030P 380V 3PHASE Dimensions Mounting hole Installation Inverter model aperture...
  • Page 4 Dimensions Mounting hole Installation Inverter model aperture AC200-T3-030L ф7 AC200-T3-037L AC200-T3-045L ф9 AC200-T3-055L AC200-T3-075L AC200-T3-090L ф11 AC200-T3-110L Dimensions Mounting hole Installation Inverter model aperture AC200-T3-132L ф11 AC200-T3-160L AC200-T3-185L 1060 1023 ф16 AC200-T3-200L AC200-T3-220L AC200-T3-250L 1170 1050 1128 ф18 AC200-T3-280L AC200-T3-315L AC200-T3-355L 1280 1150...

  • Page 5: Working Principle

    Coil diameter calculation K value automatic calculation With the increase of winding diameter, the output frequency of winding machine needs to be reduced. AC200-L series frequency converter is equipped with coil diameter calculation function, which can dynamically, real-time and automatically calculate the current winding diameter of winding machine, so as to achieve the best constant tension winding effect.

  • Page 6: Function Table

    Function table This chapter only provides a brief function list. For detailed function description, please refer to AC200 technical manual or consult our company. "·": this parameter can be changed when the frequency converter is running; "0": it means that the parameter cannot be changed when the frequency converter is running; "×": this parameter can only be read and cannot be changed;...
  • Page 7 7: Vector control with PG Other controls: 8: Voltage frequency separation output F0.01 Reserved 0x001 2: RS485 communication 0: keyboard control 1: F0.02 Run command channel ● control 0x002 terminal control 3: purchasing card Frequency given source 0: given frequency of keyboard number F0.03 ●...
  • Page 8 source selection 1: Keyboard potentiometer setting 2: Voltage analog vs given 3: Current / voltage analog quantity AI setting 4: Current analog as setting 5: Terminal pulse pul setting 6: RS485 communication setting 7: Purchase card Digital setting of upper F0.11 Lower limit frequency～maximum frequency 50.00Hz...
  • Page 9 F1.01 Starting pre excitation time 0.00～60.00s 0.00s 0x101 〇 F1.02 Starting frequency 0.00～60.00Hz 0.50Hz 0x102 〇 Start frequency duration F1.03 0.0～50.0s 0.0s 0x103 〇 time Braking current before F1.04 0.0～150.0% 60.0% 0x104 〇 starting F1.05 Braking time before starting 0.0～60.0s 0.0s 0x105 〇...
  • Page 10 Deceleration start S-curve F1.19 0.00～10.00 0.10s 0x113 〇 time Deceleration end S-curve F1.20 0.00～10.00 0.10s 0x114 〇 time F1.21 Acceleration time 2 0.01～650.00s 10.00s ● 0x115 F1.22 Deceleration time 2 0.01～650.00s 10.00s ● 0x116 F1.23 Acceleration time 3 0.01～650.00s 10.00s ●...
  • Page 11 34: acceleration and 0: no function deceleration pause 1: Forward running 35: swing frequency 2: Reverse operation input 3: Three wire operation 36: swing frequency control (XI) pause 4: Forward turning and 37: swing frequency Multi function input inching F2.00 0x200 〇...
  • Page 12 84: straight ahead main engine Multi function input F2.06 0x206 〇 terminal 7 (x7) F2.07 Reserved 0x207 〇 0: closed valid LED 10 bits: x2 terminal Selection of x1-x4 1: Disconnection is LED hundred: X3 F2.08 0000 0x208 ● terminal characteristics effective terminal Led bit: X1 terminal...
  • Page 13 X6 invalid detection F2.21 0.000～6.000s 0.010 0x215 ● delay X7 effective detection F2.22 0.000～6.000s 0.010 0x216 ● delay X7 invalid detection F2.23 0.000～6.000s 0.010 0x217 ● delay F2.24- Reserved F2.25 0x21 Terminal control 0: two wire system 1 2: Three wire system 1 F2.26 〇...
  • Page 14 selection 1: Negative polarity LED bit: y terminal LED 10 bits: relay output terminal 1 LED hundred: relay output terminal 2 LED kilobit: reserved 0x22 F2.45 Output terminal 1 ● 0: no output 1: Frequency converter in 18: PID feedback below operation lower limit 2: Inverter in reverse...
  • Page 15 Output frequency level 1 F2.51 0.00～Max frequency 30.00Hz 0x233 ● （FDT1） F2.52 FDT1 lagging 0.00～Max frequency 1.00Hz 0x234 ● Output frequency level 2 F2.53 0.00～Max frequency 50.00Hz 0x235 ● (FDT2) F2.54 FDT2 lagging 0.00～Max frequency 1.00Hz 0x236 ● The given frequency F2.55 reaches the detection 0.00～50.00Hz...
  • Page 16 Vs terminal function See X terminal function 0x314 F3.20 〇 selection (used as X) 70.00% 0x315 0.00%～100.00% ● F3.21 VS high level setting 0.00%～100.00% 30.00% 0x316 F3.22 VS low level setting ● AI terminal function See X terminal function 0x317 F3.23 〇...
  • Page 17 Curve 2 inflection point1 F3.43 30.00% 0x32B 0.00%～100.00% ● corresponding setting Curve 2 inflection point 2 F3.44 6.00V 0x32C ● 0.00V～10.00V input voltage Curve 2 inflection point2 F3.45 60.00% 0x32D ● 0.00%～100.00% corresponding setting F3.46 10.00V 0x32E ● Curve 2 upper limit 0.00V～10.00V Curve 2 upper limit F3.47...
  • Page 18 F3.61 0.010s 0x33D ● A02 output filter 0.000s～6.000s A02FM frequency output F3.62 0.20kHz 0x33E ● 0.00kHz～100.00kHz lower limit A02FM frequency output F3.63 50.00kHz 0x33F ● 0.00kHz～100.00kHz upper limit F3.64-F3.79 Reserved System Parameter Group Factory Function description Range of settings and definition Feature Address setting...
  • Page 19 numbers F0.08 2: Modify PID give setting by key board numbers Fb.01 LED “00” digit: power down save 0: No save frequency after power down 1: Save frequency after power down LED “000” digit: action limit 0:Adjusting in operation& stop 1: Adjusting only in operation, stop for holding 2: Adjusting in operation, stop for clearing...
  • Page 20 LED “0” digit: output frequency selection 0: Aim frequency Keyboard display item F4.22 0000 0x416 ● 1: Running frequency setting LED “00” digit: reserved LED “000” digit: power display Motor Parameter Group Factory Function description Range of settings and definition Feature Address default...
  • Page 21 LED “0” digit: closed-loop vector 0: OFF 1: ON 2: On, only operate firstly when Synchronous machine poles electrify F5.21 0010 0x515 〇 searching function LED “00” digit: open-loop vector 0: OFF 1: ON 2: ON, only operate firstly when electrify F5.22-F5.29 Reserved...
  • Page 22 F6.08 180.0% 0x608 Electric motor torque limit 0.0%～250.0% ● F6.09 180.0% Power generation torque limit ● 0x609 0.0%～250.0% Protection and Malfunction Parameter Group Factory Function description Range of settings and definition Feature Address default 0: Suppression valid FA.00 0xA00 ● OC suppression function 1: ACC/DEC valid, constant speed invalid FA.01...
  • Page 23 Bus under voltage 80.0% 0xA0A FA.10 60.0%～90.0% ※ suppression point Bus under voltage 100.0% 0xA0B FA.11 ● 0.0%～500.0% suppression gain Bus under voltage protection 60.0% 0xA0C ※ FA.12 60.0%～90.0% point FA.13 0xA0D Reserved Earth short-circuit detection 0: Off FA.14 0xA0E 〇...
  • Page 24 Load pre alarm detection FA.18 130.0% 0xA12 〇 0.0%～200.0% level 1 Load pre alarm detection FA.19 5.0s 0xA13 0.0s～60.0s 〇 time 1 Load pre alarm detection FA.20 30.0% 0xA14 0.0%～200.0% 〇 level 2 Load pre alarm detection FA.21 5.0s 0xA15 0.0s～60.0s 〇...
  • Page 25 Malfunction running FA.41 × 0xA29 0.00Hz～Max frequency frequency FA.42 × 0xA2A Malfunction output voltage 0V～1500V FA.43 × 0xA2B Malfunction output current 0.1A～2000.0A FA.44 × 0xA2C Malfunction bus voltage 0V～3000V Malfunction module FA.45 × 0xA2D 0℃～100℃ temperature LED “0” digit: Running direction 0: FWD 1: REV LED “00”...
  • Page 26 The last malfunction output FA.57 × 0xA39 See output terminal chart terminal state The first two malfunction FA.58 × 0xA3A Please see malfunction code table types The first three malfunction FA.59 × 0xA3B Please see malfunction code table types PID Process Control Parameter Group Factory Function description Range of settings and definition...
  • Page 27 Fb.08 100.0% 0xB08 PID preset output ● 0.0%～100.0% PID preset output running Fb.09 0.0s 0xB09 0.0s～6500.0s ● time Fb.10 0.0% 0xB0A PID control deviation limit ● 0.0%～100.0% Fb.11 0.100 0xB0B Proportional gain P1 ● 0.000～8.000 Fb.12 1.0s 0xB0C Integral time I1 ●...
  • Page 28 0: (N,8,1) format 1: (E,8,1) format 2: (O,8,1) format Fd.03 0xD03 Modbus data format 〇 3: (N,8,2) format 4: (E,8,2) format 5: (O,8,2) format Fd.04 1.00 0xD04 Communication ratio setting ● 0.00～5.00 Modbus communication Fd.05 0xD05 ● 0ms～500ms answer delay Modbus communication Fd.06 1.0s...
  • Page 29 Special function parameter group Function description Range of settings and definition Factory default Feature Address Control selection of wire FF.00 0～3 0xF00 〇 drawing machine Maximum frequency of main FF.01 0.00～320.00Hz 50.00Hz 0xF01 〇 engine Maximum linear speed of FF.02 0.1～3200.0m/min 1470.0m/min 0xF02...
  • Page 30 Disconnection detection FF.22 0.0～20.0S 5.0s 0xF16 ● start delay Minimum frequency of FF.23 0.00～20.00Hz 10.00Hz 0xF17 ● disconnection detection Disconnection detection FF.24 0.0～10.0s 2.0s 0xF18 ● judgment delay Disconnection fault action FF.25 0～1 0xF19 〇 mode Disconnection fault reset FF.26 0～1 0xF1A 〇...

  • Page 31: Detailed Description Of Function Parameters

    FF.49 Smooth start exit time 0.00s～600.00s 4.00 0xF31 ● Note for other parameters of AC200 series variable frequency governor, please refer to the manual. 4.0 Detailed description of function parameters Detailed description of switch terminal parameter group F2.00 Multi-function input terminal 7 (X1) Range：0 ～...
  • Page 32 35：Water tank slave running command There is no signal during jog, only output during running. When the output frequency is less than [FF.28] brake action frequency during stop, the output will stop. 36：Weight reached When the weight reaches the set value, the output terminal will output a valid signal, and the output will stop after reset. Detailed description of process PID control parameters Fb.11 Proportional gain P1...

  • Page 33: Detailed Description Of Special Function Parameters

    parameters Group 1 Group 2 deviation Fb.23 Fb.24 Schematic diagram of switching PID parameters according to deviation Detailed description of special function parameters FF.00 Wire drawing machine control options Predetermined area：0～3 Factory default：0 Set the control type of the wire drawing machine. After the control type of the wire drawing machine is selected, some default parameters will change accordingly.
  • Page 34 Note: After switching, it will take effect after the coil diameter is reset. You can check the monitoring parameter C-44 (current coil diameter value) for confirmation. Roll diameter calculation filter FF.07 Predetermined area:0.00～10.00s Factory default: 0.50s time FF.08 The minimum linear velocity Predetermined area:0.1～3200.0m/min Factory default:200.0m/min Roll diameter calculation filter time: The K value calculation filter time is the K value calculation cycle time.
  • Page 35 Predetermined area:-100.00%～ FF.18 Synchronous speed gain Factory default:0.00% +100.00% Synchronous speed gain: Calculate K value + synchronous speed gain = reset K value. FF.19 Disconnection detection method Predetermined area: 0～2 Factory default:1 Disconnection detection method 0: invalid 1: Through PID feedback signal detection, frequency converter can judge whether the line is broken by detecting the feedback value of swing rod. 2: Through the proximity switch signal detection, the frequency converter judges whether the line is broken by detecting the signal of the proximity switch of the lower limit of the swing rod.
  • Page 36 fault is reported. 1: only disconnect fault terminal action When the frequency converter detects a disconnect, it continues to run.At the same time, if the multi-function output terminal is set to the disconnected output, the effective signal will be output immediately. Choice of reset for disconnected faults 0: Manual When the function is effective, the frequency converter will be reset through the multi-function terminal.
  • Page 37 Straight-forward slave machine FF.35 Predetermined area: 0～300.00 Factory default: 100.00 calculates K value Calculate the K value from the straight-forward slave machine: Calculate K value + synchronous speed gain = reset K value Note: The calculation K value program of the water tank slave (winder) will automatically calculate the calculated K value of the straight-forward slave machine directly through [FF.35].

  • Page 38: Monitoring Code

    Smooth start differential gain: Determine the strength of the PID regulator to adjust the deviation or the rate of change of the feedback signal during the smooth start phase. Smooth start roll diameter calculation filter time: The K value calculation filter time in the smooth start phase is the K value calculation cycle time.

  • Page 39: Parameter Setting Reference

    Counter count Meter count value in C-22 0x2116 C-47 0x212F value 100.00 meters Running time of C-23 0.1 hour 0x2117 C-48 Current weight 0.1kg 0x2130 this power-on Accumulated C-24 running time of hour 0x2118 this machine 5.0 Parameter setting reference Recommended parameters of straight wire drawing machine Function code Function code name...

  • Page 40: Recommended Parameters Of Water Tank Type Dual Frequency Conversion Host

    FF.05 Reel diameter 1 Calculating the minimum linear speed of FF.08 60.0 the coil diameter FF.10 PID limit value 5.00 FF.18 Synchronous speed gain Recommended parameters of water tank type dual frequency conversion host (wire drawing machine) Function code Function code name Settings Features F0.00...

  • Page 41: Debugging Of Special Inverter For Wire Drawing Machine

    AC200 series frequency converter. The braking resistor is connected with the (+ +) and Pb of the special frequency converter of ac200-l series wire drawing machine. Disconnection detection function When the tension feedback value is less than the lower limit value of PID disconnection detection [FF.

  • Page 42: Brake Control

    the disconnection, it will continue to run. At the same time, if the multi-function output terminal is set as broken line output, it will output effective signal immediately. In order to avoid false alarm in the process of starting or stopping, it can be set that the starting and running time of the frequency converter exceeds the set time of [FF.

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