Related Manuals for Xylem FLYGT Concertor FPG 411
Summary of Contents for Xylem FLYGT Concertor FPG 411
- Page 1 Installation, Operation, and Maintenance Manual 886072_5.0 FPG 411, FPG 412 ™ Concertor...
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Page 3: Table Of Contents
Table of Contents Table of Contents 1 Introduction and Safety.................... 3 1.1 Introduction......................3 1.2 Safety terminology and symbols..............3 1.3 User safety......................4 1.4 End of life product disposal................5 1.5 Spare parts......................6 1.6 Warranty......................6 1.7 Support....................... 6 2 Product Description.................... - Page 4 Table of Contents 8.4 Electrical data....................23 8.5 Terminals......................24 FPG 411, FPG 412 Installation, Operation, and Maintenance Manual...
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Page 5: Introduction And Safety
This includes any modification to the equipment or use of parts not provided by Xylem. If there is a question regarding the intended use of the equipment, please contact a Xylem representative before proceeding. -
Page 6: User Safety
1 Introduction and Safety Hazard levels Hazard level Indication A hazardous situation which, if not avoided, will DANGER: result in death or serious injury A hazardous situation which, if not avoided, could WARNING: result in death or serious injury A hazardous situation which, if not avoided, could CAUTION: result in minor or moderate injury Notices are used when there is a risk of equipment... -
Page 7: End Of Life Product Disposal
Risk of electrical shock or burn. A certified electrician must supervise all electrical work. Comply with all local codes and regulations. All work on the product must be carried out by certified electricians or Xylem authorized mechanics. Xylem disclaims all responsibility for work done by untrained, unauthorized personnel. -
Page 8: Spare Parts
1.6 Warranty For information about warranty, see the sales contract. 1.7 Support Xylem only supports products that have been tested and approved. Xylem does not support unapproved equipment. FPG 411, FPG 412 Installation, Operation, and Maintenance Manual... -
Page 9: Product Description
2 Product Description 2 Product Description 2.1 Product design ™ The products are part of the Concertor system. The gateways are connected to Flygt pumps 6020.180 or 6020.090. The gateway starts and stops the pump based on the input signal from the external control system. All the alarms are sent back to the external control system. -
Page 10: Concertor ™ Ea
2 Product Description 2.2.1 Concertor ™ Parts Number Part Description Pump A pump in the Concertor ™ N system series. Components outside of • Contactors, fuses, relays the Concertor ™ system • Controller / RTU / PLC • Level sensors •... -
Page 11: Concertor Dp
2 Product Description Number Part Description Embedded web server The embedded web server is an alternative interface with access to the same menu system as the HMI. Functions • Pump clog detection • Pump cleaning • Soft-start • Soft-stop • Constant power •... -
Page 12: Approvals
2 Product Description Parts Number Part Description Pump A pump in the Concertor ™ N system series. Components outside of • Contactors, fuses, relays the Concertor system ™ • Controller / RTU / PLC • Level sensors or flow meters •... -
Page 13: Parts
2 Product Description 2.4 Parts 1. Front connections 2. Status LEDs 3. Top connections 4. Bottom connections 2.5 The data plate 1. Brand 2. MAC address 3. Country of origin. Manufacturer. 4. Product 5. Rated supply 6. Approvals 7. Waste disposal symbol 8. -
Page 14: Mechanical Installation
3 Mechanical Installation 3 Mechanical Installation 3.1 Do not install in an explosive zone NOTICE: Do not use this unit in environments that may contain flammable/explosive or chemically aggressive gases or powders. 3.2 Install the gateway Snap the unit onto the DIN rail. FPG 411, FPG 412 Installation, Operation, and Maintenance Manual... -
Page 15: Electrical Installation
4 Electrical Installation 4 Electrical Installation Precautions Before starting work, make sure that the safety instructions in the chapter Introduction and Safety on page 3 have been read and understood. DANGER: Electrical Hazard Before starting work on the unit, make sure that the unit and the control panel are isolated from the power supply and cannot be energized. -
Page 16: Connect The Cables, Fpg 411
4 Electrical Installation CAUTION: Electrical Hazard Prevent cables from becoming sharply bent or damaged. Requirements These requirements apply for electrical installation: • All fuses and circuit breakers must have the proper rating, and comply with local regulations. • The cables must be in accordance with the local rules and regulations. Cables These requirements apply for cable installation: •... - Page 17 4 Electrical Installation Description HMI terminal Cable color FPG terminal CAN high White Power +24 V 3. Connect the external control system. For more information about connections with Modbus, see separate documentation. a) Connect the digital input cables. 1 - 4 1 - 4 1.
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Page 18: Connect The Cables, Fpg 412
4 Electrical Installation Signal Terminal Pump run feedback Sum alarm A Sum alarm B Cleaning active / Contactor enable c) Connect the analog output cables. Signal Terminal Actual power / Actual speed Minimum value: 4 mA Maximum value: 20 mA 4. - Page 19 4 Electrical Installation Description HMI terminal Cable color FPG terminal Ground Black CAN low Blue Shield — Transparent CAN high White Power +24 V 3. Connect the external control system. For more information about connections with Modbus, see separate documentation. a) Connect the analog input signal cables.
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Page 20: Connect Multiple Units
4 Electrical Installation Signal Terminal External off switch The following behavior is valid when the DI4 input is configured to Auto, and an external 0– Auto switch is connected. The external switch is in the auto position: DI4 is closed. The Call to run signal runs the pump. The external switch is in the 0, or Off, position: DI4 is open. -
Page 21: Set The Switches
4 Electrical Installation 1. Connect the HMI cables in parallel. Terminate the last connector in the chain with a 120 ohm resistor between cables 2 and 4. 2. Connect the start signal cables separately. 3. Connect the Modbus cable in parallel. 4. -
Page 22: Operation
5 Operation 5 Operation 5.1 Start-up and operation For instructions on how to operate the system, see the System Installation and Operation manual. 5.2 LED indicators ALARM A ALARM B PUMP RUN/CLEAN PUMP COMMS RS485 NODE ADDRESS Color Indication Green DI1 –... -
Page 23: Maintenance
6 Maintenance 6 Maintenance 6.1 Preventive maintenance Make sure that the unit is free from dust. Use a dry, soft cloth. FPG 411, FPG 412 Installation, Operation, and Maintenance Manual... -
Page 24: Troubleshooting
7 Troubleshooting 7 Troubleshooting 7.1 The unit does not work Make sure that all wires are correctly connected according to the cable chart. Cause Remedy The PWR LED is not lit. • Make sure that the unit receives voltage. • Restart the unit. The unit does not communicate with the pump. -
Page 25: Technical Reference
8 Technical Reference 8 Technical Reference 8.1 Dimensions 24VDC RS485 ALARM A ALARM B PUMP RUN/CLEAN PUMP COMMS RS485 NODE ADDRESS MASTER SLAVE Concertor™ FPG 411 ETHERNET NO COM NO COM PUMP NO COM NO COM 1. 112 mm (4.4 in) 2. - Page 26 8 Technical Reference 8.5 Terminals 10 11 Section Terminal Description NODE ADDRESS Node address 0–9, rotary switch. 0 is not used. TERM 120 ohm termination on or off switch. Always ON Standard type A USB socket MASTER, SLAVE Not applicable Isolated analog input, 4–20 mA Maximum 24 VDC −...
- Page 27 8 Technical Reference Section Terminal Description RS-485 Modbus slave RS485 24 VDC ±10% The power supply unit must fulfill isolation class II. − 24 VDC < 700 mA. Typical: 150 mA Fuse: 1 A Potential free relay output Maximum 250 VAC, or 30 VDC, 5 A External fuse required, 5 A Potential free relay output Maximum 250 VAC, or 30 VDC, 5 A...
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