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Related Manuals for Xylem FLYGT FPG 413
Summary of Contents for Xylem FLYGT FPG 413
- Page 1 Installation, Operation, and Maintenance Manual 887966_4.0 FPG 413 ™ CONCERTOR...
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Page 3: Table Of Contents
Table of Contents Table of Contents 1 Introduction and Safety.................... 3 1.1 Introduction......................3 1.2 Safety terminology and symbols..............3 1.3 User safety......................4 1.3.1 Power lock-out................... 5 1.3.2 Qualification of personnel................ 5 1.4 End of life product disposal................5 1.5 Spare parts...................... - Page 4 Table of Contents 9 Technical Reference....................21 9.1 Dimensions.......................21 9.2 Environmental requirements................. 21 9.3 IP-rating......................21 9.4 Electrical data....................21 9.5 Terminals......................22 FPG 413 Installation, Operation, and Maintenance Manual...
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Page 5: Introduction And Safety
This includes any modification to the equipment or use of parts not provided by Xylem. If there is a question regarding the intended use of the equipment, please contact a Xylem representative before proceeding. -
Page 6: User Safety
1 Introduction and Safety Hazard levels Hazard level Indication A hazardous situation which, if not avoided, will DANGER: result in death or serious injury A hazardous situation which, if not avoided, could WARNING: result in death or serious injury A hazardous situation which, if not avoided, could CAUTION: result in minor or moderate injury Notices are used when there is a risk of equipment... -
Page 7: Power Lock-Out
Risk of electrical shock or burn. A certified electrician must supervise all electrical work. Comply with all local codes and regulations. All work on the product must be carried out by certified electricians or Xylem authorized mechanics. Xylem disclaims all responsibility for work done by untrained, unauthorized personnel. -
Page 8: Spare Parts
1.6 Warranty For information about warranty, see the sales contract. 1.7 Support Xylem only supports products that have been tested and approved. Xylem does not support unapproved equipment. FPG 413 Installation, Operation, and Maintenance Manual... -
Page 9: System Description
2 System Description 2 System Description 2.1 System overview ™ Concertor is a wastewater pumping system with integrated intelligent technology. ™ 2.2 Concertor Parts No. Part Product name Description Pump 6020 A Concertor ™ pump. Gateway FPG 413 • A gateway with an embedded web server. –... - Page 10 2 System Description No. Part Product name Description FOP 402 HMI - Alternative 1 • A touchscreen HMI that is used for navigation and selection in the menus. • The touchscreen HMI is connected to a web server that is embedded in the gateway.
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Page 11: Product Description
3 Product Description 3 Product Description 3.1 Product design ™ FPG 413 is a gateway that is part of the Concertor system. The gateway is connected to Flygt pumps 6020.180/090 or 6020.181/091. The gateway starts and stops the pump based on the input signal from the external control system. All the alarms are sent back to the external control system. -
Page 12: The Data Plate
3 Product Description 3.4 The data plate 8xxxxxx 1. Brand 2. MAC address 3. Country of origin. Manufacturer. 4. Product 5. Rated supply 6. Approvals 7. Waste disposal symbol 8. Serial number 9. Part number FPG 413 Installation, Operation, and Maintenance Manual... -
Page 13: Mechanical Installation
4 Mechanical Installation 4 Mechanical Installation 4.1 Do not install in an explosive zone NOTICE: Do not use this unit in environments that may contain flammable/explosive or chemically aggressive gases or powders. 4.2 Install the gateway Snap the unit onto the DIN rail. FPG 413 Installation, Operation, and Maintenance Manual... -
Page 14: Electrical Installation
5 Electrical Installation 5 Electrical Installation 5.1 Precautions Before starting work, make sure that the safety instructions in the chapter Introduction and Safety on page 3 have been read and understood. DANGER: Electrical Hazard Before starting work on the unit, make sure that the unit and the control panel are isolated from the power supply and cannot be energized. -
Page 15: Cables
5 Electrical Installation CAUTION: Electrical Hazard Prevent cables from becoming sharply bent or damaged. Requirements These requirements apply for electrical installation: • All fuses and circuit breakers must have the proper rating, and comply with local regulations. • The cables must be in accordance with the local rules and regulations. 5.2 Cables These requirements apply for cable installation: •... - Page 16 5 Electrical Installation Create as much separation as possible between the power cores and the control cables. Keep the T3 and T4 cables twisted and shielded as close to the terminals as possible. Ethernet Connect the Ethernet cable to the Ethernet terminal. It is possible to use the Ethernet terminal for multiple communication options: –...
- Page 17 5 Electrical Installation The digital inputs are configurable to be normally open or normally closed. 1 - 4 1 - 4 1. Open 2. Closed Digital outputs Connect the digital output cables to the digital output terminals. The digital outputs are potential free relay outputs. Connect a power supply unit maximum 250 VAC, or 30 VDC, 5 A.
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Page 18: Connect Multiple Units
5 Electrical Installation 5.3.2 Connect multiple units When multiple units are installed in the same application, cables are connected in parallel or separately. The backplane connectors are not used when the installation includes gateways only. Connect only one HMI. 1. Connect the FOP 315 HMI cables in parallel. Terminate the cable on both ends of the chain with 120 ohm resistors between terminals 2 and 4. -
Page 19: Operation
6 Operation 6 Operation 6.1 Startup and operation For instructions about the system operation, see the System Installation and Operation manual. 6.2 LED indicators ALARM A ALARM B PUMP RUN/CLEAN PUMP COMMS RS485 NODE ADDRESS Table 1: Normal operation Description Color Indication Power... - Page 20 6 Operation Description Color Indication ALARM A Alarm, Class A Flashing red The alarm is not acknowledged. The alarm condition is either present or has ceased. Constant red The alarm condition is present. The alarm is acknowledged, or no acknowledgement is required.
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Page 21: Maintenance
7 Maintenance 7 Maintenance 7.1 Preventive maintenance Make sure that the unit is free from dust. Use a dry, soft cloth. FPG 413 Installation, Operation, and Maintenance Manual... -
Page 22: Troubleshooting
8 Troubleshooting 8 Troubleshooting 8.1 The unit does not work Make sure that all wires are correctly connected according to the cable chart. Cause Remedy The PWR LED is not lit. • Make sure that the unit receives voltage. • Restart the unit. The unit does not communicate with the pump. -
Page 23: Technical Reference
9 Technical Reference 9 Technical Reference 9.1 Dimensions 24VDC RS485 ALARM A ALARM B PUMP RUN/CLEAN PUMP COMMS RS485 NODE ADDRESS MASTER SLAVE Concertor™ ETHERNET NO COM PUMP NO COM 1. 112 mm (4.4 in) 2. 45 mm (1.8 in) 3. - Page 24 9 Technical Reference 9.5 Terminals 10 11 Section Terminal Description NODE ADDRESS Node address 0–9, rotary switch. 0 is not used. TERM Backplane termination switch Standard type A USB socket MASTER, SLAVE MASTER/SLAVE switch Isolated analog input, 4–20 mA Maximum 24 VDC –...
- Page 25 9 Technical Reference Section Terminal Description 24 VDC 24 VDC Tolerance: 21.5–28.5 VDC – The power supply unit must fulfill isolation class < 700 mA. Typical: 150 mA Fuse: 1 A Digital outputs Potential free relay output Maximum 250 VAC, or 30 VDC, 5 A External fuse required, 5 A PUMP Pump communication...
- Page 28 For more information on how Xylem can help you, go to www.xylem.com Xylem Water Solutions Global Visit our Web site for the latest...
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