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JS Automation MPC3042A/3042AL User Manual

2-axis motion control card
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MPC3042A/3042AL
2-Axis Motion Control Card
User's Manual (V1.4)
健昇科技股份有限公司
JS AUTOMATION CORP.
新北市汐止區中興路 100 號 6 樓
6F., No.100, Zhongxing Rd.,
Xizhi Dist., New Taipei City, Taiwan
TEL：+886-2-2647-6936
FAX：+886-2-2647-6940
http://www.automation.com.tw
E-mail：
control.cards@automation.com.tw

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Summary of Contents for JS Automation MPC3042A/3042AL

  • Page 1 MPC3042A/3042AL 2-Axis Motion Control Card User’s Manual (V1.4) 健昇科技股份有限公司 JS AUTOMATION CORP. 新北市汐止區中興路 100 號 6 樓 6F., No.100, Zhongxing Rd., Xizhi Dist., New Taipei City, Taiwan TEL：+886-2-2647-6936 FAX：+886-2-2647-6940 http://www.automation.com.tw E-mail： control.cards@automation.com.tw...
  • Page 2 Correction record Version Record For driver 1.0 up Modify 2 Features-Delete Software key function Modify Notes on hardware installation Add Warranty Change orientation of JF1 connector (chapt. 5.1) Change orientation of JM1 connector (chapt. 5.2) Add specifications to each input and output (chapt. 6) Add chapt.

  • Page 3: Table Of Contents

    10.5 The wiring diagram for MPC3042A/3042AL wiring board to YASKAWA servo driver ......31 10.6 The wiring diagram for MPC3042A/3042AL wiring board to Mokon / YPV servo driver ....31 10.7 The wiring diagram for MPC3042A/3042AL wiring board to Mokon / YJD servo driver .....32 10.8 The wiring diagram for MPC3042A/3042AL wiring board to MITSUBISHI J2-SUPER servo driver ..33...
  • Page 4 10.11 The wiring diagram for MPC3042A/3042AL wiring board to Delta ASDA-B2 servo driver ..34 11. Ordering information ........................... 35...
  • Page 5 Notes on hardware installation Please follow step by step as you are installing the control cards. 1. Be sure your system is power off. 2. Be sure your external power supply for the wiring board is power off. 3. Plug your control card in slot, and make sure the golden fingers are put in right contacts. 4.
  • Page 6 The MPC3042A/AL are warranted against defects in materials and workmanship for a period of two years from the date of shipment, as evidenced by receipts or serial no. on board. JS automation Corp. will, at its option, repair or replace product that proves to be defective during the warranty period. This warranty includes parts, labor and shipping costs of returning.

  • Page 7: Forward

    1. Forward Thank you for your selection of 2-axis motion control card. This card adopt the ASIC chip with complex motion functions including point to point, linear and circular interpolation, linear and s-curve acceleration/deceleration and several miscellaneous functions. Dll’s of various functions will save you a lot of time in the motion related projects.

  • Page 8: Features

    2. Features 2.1 Main card 2.1.1 2-axis servo/stepping motor control 2.1.2 2 28-bit up/down counter for incremental encoder 2.1.3 2 28-bit up/down counter for pulse handler input 2.1.4 Pulse output rate up to 6.55MHz 2.1.5 Pulse output options : OUT/DIR,CW/CCW 2.1.6 linear interpolation 2.1.7...

  • Page 9: Specifications

    3. Specifications 3.1 MPC3042A/3042AL Main card Motion Max pulse rate ─ 6,553,500 pps 3.1.1 Pulse output mode ─ Single phase: CLOCK, DIR 3.1.2 Dual phase : CW, CCW Acceleration / Deceleration mode ─ linear ,S-curve mode 3.1.3 Homing mode ─ 14 types 3.1.4...
  • Page 10 *Special Note on using PWM output PWM output can be configured to isolated output or TTL output, owing to the interface electric characteristics, the real output may be distorted by frequency bandwidth or on/off delays. As for TTL, we recommend to check for the minimum duty. For the isolated output, the PWM frequency and duty pulse width is limited not less than 100us and check the response by a scope to verify the validity of your application.

  • Page 11: Din Rail Mounted Wiring Board

    3.2 DIN rail mounted wiring board ADP2042DIN for JF1 motion control interface Power Requirement ─ 24Vdc ± 4Vdc 3.2.1 On Board Build-in s.p.s. ─ +5Vdc 500mA (max) 3.2.2 General input ─ 2 with LED indicator 3.2.3 Output capacity ─ 4 NMOS output, 1A continuous、120Vdc(max) 3.2.4 Option : 4 PMOS output, 1A continuous、24Vdc(max) Option : 4 Relay output, 3A continuous、250Vac(max)

  • Page 12: Layout And Dimension

    4. Layout and dimension 4.1 MPC3042A/3042AL Main card 4.2 ADP2042DIN for JF1 DIN rail mounted wiring board...

  • Page 13: Js51050 For Jm4 25Pm Din Rail Mounted Dummy Wiring Board

    4.3 JS51050 for JM4 25PM DIN rail mounted dummy wiring board 4.4 ADP9201DIN for ADP9201_JM1 DIN rail mounted wiring board...

  • Page 14: Adp9201Din(N) For Adp9201_Jm1 Din Rail Mounted Wiring Board

    4.5 ADP9201DIN(N) for ADP9201_JM1 DIN rail mounted wiring board...

  • Page 15: Pin Definitions

    5. Pin definitions 5.1 JF1 Assignment / Definitions...
  • Page 16 Descriptions PIN I/O Descriptions EXTG EXTG Common for external power (+24V and +5V) Common for external power (+24V and +5V) YEZ- XEZ- Encoder phase Z- feedback of Y axis Encoder phase Z- feedback of X axis YEZ+ XEZ+ Encoder phase Z+ feedback of Y axis Encoder phase Z+ feedback of X axis YEB- XEB-...

  • Page 17: Jm1 Assignment / Definitions

    5.2 JM1 Assignment / Definitions Description Description DA0 (-10V ~ +10V) DA1 (-10V ~ +10V) PWM DA (0~10V) 5.3 JM2,JM3 Assignment / Definitions Description 1 CSTA: common start I/O 2 CSTP: common stop I/O 3 GND Note: Connect CSTA low to start motion from external. Connect CSTP low to emergency stop motion from external.

  • Page 18: Adp9201_Jm1 Assignment / Definitions

    5.5 ADP9201_JM1 Assignment / Definitions DESCRIPTIONS DESCRIPTIONS IN0: input0 OUT0:output0 IN1: input1 OUT1:output1 IN2: input2 OUT2:output2 IN3: input3 OUT3:output3 IN4: input4 OUT4:output4 11 IN5: input5 OUT5:output5 13 IN6: input6 OUT6:output6 15 IN7: input7 OUT7:output7 17 DGND: digital ground DGND: digital ground (EXTG) (EXTG) 19 +24Ve: external input power...

  • Page 19: I/O Interface Diagram

    6. I/O interface diagram 6.1 JF1 ADP2042DIN 6.1.1 Input diagram Type1 input: For input: LS+(EL+), LS-(EL-), HOME(ORG) I/P specification: ** (min) ** (max) ** (max) ** (min) Type2 input: For input: INP,SRDY,ALM I/P specification: ** (min) ** (max) ** (max) 0.1mA ** (min)
  • Page 20 Type3 input: For input: SD,PCS,STA,EMG I/P specification: ** (min) ** (max) ** (max) ** (min) Type4 input: For encoder feedback input : A+/-,B+/-,Z/- I/P specification: ** (max) 0.8V ** (min) + ** (max) 0.2V - ** (min) -0.2V Type5 input: For input: LTC I/P specification: VI range: 0~24V...
  • Page 21 6.1.2 Output Diagram Type1 output: For output: SVON, ERC O/P specification: ** (max) 48Vdc ** (max) 1.6V ** (max) 500mA Type2 output: For output: FIN,CMP(NMOS) O/P specification: ** (max) 120Vdc 0.4Ω ** (max) DS(on) 1A sink ** (cont) Type3 output: For output: FIN,CMP(PMOS) O/P specification: ** (max)

  • Page 22: Jm4 Js51050

    Type4 output: For output: FIN,CMP(Relay) O/P specification: 250Vac/30 dc ** (max) Io ** ** (cont) 3A(rms) Type5 output: For output: CW,CCW O/P specification: 0.5V ** (max) @20mA sink ** (min) 2.5V @20mA source 6.2 JM4 JS51050 Type 1 Input: For Pulse Handler Input : PA,PB I/P specification: ** (max) 0.8V...

  • Page 23: Adp9201_Jm1 Adp9201Din

    6.3 ADP9201_JM1 ADP9201DIN 6.3.1 Input: For input: IN0~IN7 I/P specification: ** (min) ** (max) ** (max) ** (min) 6.3.2 Output: Type 1 output : For output: OUT0~OUT7(Transistor) O/P specification: ** (max) 48Vdc ** (max) 1.6V ** (max) 500mA Type 2 output : For output: OUT0~OUT7 (Relay) O/P specification: ** (max)
  • Page 24 Type 3 output : For output: OUT0~OUT7 (NMOS) O/P specification: ** (max) 48Vdc 32mΩ (on) ** (max) ** (cont) 1A sink Type 4 output : For output: OUT0~OUT7(PMOS) O/P specification: 24Vdc ** (max) 1A source ** (cont) Type 5 output : For output: OUT0~OUT7 (SSR) O/P specification: Vo ** (max)
  • Page 25 ** I , input current ** I , High-level input current ** I , Low-level input current ** I , output current ** I , High-level output current ** I , Low-level output current ** R , Static Drain-Source On-Resistance DS(on) ** V +, Positive-going input threshold voltage...

  • Page 26: External Wiring Diagram

    7. External wiring diagram ADP2042DIN wiring board with NMOS output ADP2042DIN wiring board with PMOS output * User may connect the signals with this DB26 specific connectors (one axis per connector) or screw terminals. ADP2042DIN Wiring board with Relay output ADP2042DIN Wiring board DB26 specific connector *Differential signals needs connect EXTG as common.
  • Page 27 ADP9201DIN wiring board with Relay output ADP9201DIN wiring board with NMOS output ADP9201DIN wiring board with PMOS output ADP9201DIN wiring board with SSR output...

  • Page 28: Hardware Settings

    8. Hardware settings 8.1 Card ID setting Since PCI cards have plug and play function, the card ID is required for programmer to identify which card he/she will control without knowing the physical address assigned by the Windows. A 4 bits ROTARY switch (select from 0 to 0xF )for extinguishing the 16 identical card.

  • Page 29: Applications

    9. Applications  Precision positioning control  Precision speed control  Contouring control  X-Y table control  Rotary machine control  Robotic control  Biotech sampling and handling  Any combined control of servo and stepping motors...

  • Page 30: Wiring Diagram Examples

    10. Wiring diagram examples 10.1 The wiring diagram for MPC3042A/3042AL wiring board to panasonic MINAS-A driver 10.2 The wiring diagram for MPC3042A/3042AL wiring board to panasonic MINAS MSD*** driver...

  • Page 31: The Wiring Diagram For Mpc3042A/3042Al Wiring Board To Esd Servo Driver

    10.3 The wiring diagram for MPC3042A/3042AL wiring board to ESD servo driver 10.4 The wiring diagram for MPC3042A/3042AL wiring board to Moda servo driver...

  • Page 32: The Wiring Diagram For Mpc3042A/3042Al Wiring Board To Yaskawa Servo Driver

    10.5 The wiring diagram for MPC3042A/3042AL wiring board to YASKAWA servo driver 10.6 The wiring diagram for MPC3042A/3042AL wiring board to Mokon / YPV servo driver...

  • Page 33: The Wiring Diagram For Mpc3042A/3042Al Wiring Board To Mokon / Yjd Servo Driver

    10.7 The wiring diagram for MPC3042A/3042AL wiring board to Mokon / YJD servo driver...

  • Page 34: The Wiring Diagram For Mpc3042A/3042Al Wiring Board To Mitsubishi J2-Super Servo Driver

    10.8 The wiring diagram for MPC3042A/3042AL wiring board to MITSUBISHI J2-SUPER servo driver 10.9 The wiring diagram for MPC3042A/3042AL wiring board to YAMAHA SRCP servo driver...

  • Page 35: The Wiring Diagram For Mpc3042A/3042Al Wiring Board To Delta Asda-B Servo Driver

    10.10 The wiring diagram for MPC3042A/3042AL wiring board to Delta ASDA-B servo driver 10.11 The wiring diagram for MPC3042A/3042AL wiring board to Delta ASDA-B2 servo driver...
  • Page 36 11. Ordering information PRODUCT DESCRIPTIONS MPC3042A 2-axis motion control card for servo/step motor control with pulse referenced PI control (include SM2341104) MPC3042AL 2-axis motion control card for servo/step motor control (include SM2341104) ADP2042DIN(N) DIN rail mounted wiring board matched MPC2042/3042/3042L/3042A/3042AL,General output : 4 power NMOS ADP2042DIN(P) DIN rail mounted wiring board matched MPC2042/3042/3042L/3042A/3042AL,General output : 4 power PMOS...

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