Commissioning; Commissioning For The Fi Rst Time - Bosch Rexroth BS 2/C Series Assembly Instructions Manual

8 Commissioning

8.1 Commissioning for the fi rst time
Unexpected movements, falling workpiece pallets
Injuries due to falling objects.
Before commissioning, make sure that the product has been correctly assembled
by qualifi ed personnel (see page 9).
Malfunctions due to incorrect assembly and commissioning
The product may be damaged or its service life shortened.
Commissioning requires basic mechanical, pneumatic, and electrical knowledge.
The product may only be commissioned by qualifi ed personnel (see page 9).
Conveyor chain malfunction (fl at top chain/accumulation roller chain)
Lack of lubrication will lead to conveyor chain malfunctions and can lead to a crash.
There is a danger of damage to property.
Lubricate the conveyor chain before comissioning and afterwards every 1000 h
with Structovis GHD, 0 842 904 229, see pages 39, 40.
Lubricate the conveyor chain after downtimes > 6 months (e.g. if set-up took
a very long time or if the system was temporarily decommissioned).
• Perform a risk assessment in accordance with DIN EN ISO 12100 before initial
commissioning or recommissioning of a conveyor system.
• According to EU Machinery Directive 2006/42/EC, you must provide the transfer
system with an EMERGENCY STOP command device.
• The surfaces of motors and gears can reach temperatures of over 65°C under
certain load and operating conditions. In such cases, the valid accident prevention
regulations (in Germany: UVV) must be met by corresponding constructive
measures (safety devices) or safety warning signs!
• Make sure that all electrical and pneumatic connections are either used or covered.
Check to see that all threaded and push-in fi ttings are securely mounted.
All relevant protective covers must be in place.
• Continuous conveyors that are in motion or operation may only be inspected
or adjusted if protective devices are present and correctly positioned.
• Observe DIN EN ISO 13857 when removing or replacing protective devices and/or
deactivating safety devices.
• Test runs with open housings are only permitted when they are performed
by skilled workers using hold-to-run controls and when the infl uence of all other
switching devices can be excluded.
• Only commission the belt section if all safety devices have been installed
in the system and are functional.
• Commission the product only if it is installed completely.
CAUTION
NOTICE
3 842 358 724/2013-04, MIT: BS 2/C-... + BS 2/R-..., Bosch Rexroth AG
Commissioning 33/76