Eco Engineering Easypell Operating Manual
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Eco Engineering Easypell Operating Manual

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Operating
Manual
Easypell
16 — 32kW
ENGLISH
200013_EN 2.0
·
www.easypell.com

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  • Page 1 Operating Manual Easypell 16 — 32kW ENGLISH 200013_EN 2.0 · www.easypell.com...
  • Page 2 Title: Operating Manual Easypell 16 — 32kW Article number: 200013_EN 2.0 Version valid 01/2018 from: Approved: Wohlinger Christian Author Eco Engineering 2050 GmbH A-4132 Lembach, Mühlgasse 9 Tel.: +43 (0) 72 86 / 74 50 Fax.: +43 (0) 72 86 / 74 50 – 10 E-Mail: office@easypell.com...

  • Page 3: Table Of Contents

    10.7 Setting the time ............................46 11 Malfunctions..............................47 11.1 Malfunctions - what to do ........................... 47 11.2 Fault texts ..............................47 11.3 Maintenance intervals ..........................52 11.4 Repairs ................................52 11.5 Checking the central heating room ......................52 Operating Manual Easypell 16 — 32kW...

  • Page 4: Dear Customer

    Dear Customer Dear Customer • This manual is intended to help you operate the product safely, properly and economically. • Please read this manual right through and take note of the safety warnings. • Keep all documentation supplied with this unit in a safe place for future reference. Please pass on the documentation to the new user if you decide to part with the unit at a later date.

  • Page 5: Use Only For The Purpose Intended

    The pellet heating system is designed to heat water for central or other indirect heating systems and hot water supply for buildings. It is not permissible to use the pellet heating system for any other purpose. Reasonable foreseeable inadvertent uses for the heating system are not known. Operating Manual Easypell 16 — 32kW...

  • Page 6: Types Of Safety Warning Sign

    Types of safety warning sign Types of safety warning sign The warning signs use the following symbols and texts. Types of safety warning sign Risk of injury Consequences of risk Avoiding risk 1. Risk of injury: Danger - indicates a situation that could lead to death or life- threatening injury.

  • Page 7: Warnings And Safety Instructions

    Switch off the system before performing work on the boiler. Risk of explosion Never burn petrol, diesel, engine oil or other explosive materials. Never use liquids or chemicals to ignite the pellets. Switch off the heating system before filling the storage room. Operating Manual Easypell 16 — 32kW...

  • Page 8: What To Do In An Emergency

    What to do in an emergency Risk of fire Do not store any flammable materials in the central heating room. Do not hang out any washing in the cen- tral heating room. Always close the boiler door. Risk of burns Do not touch the flue spigot or the flue gas tube.

  • Page 9: Prerequisites For Installing A Pellet Boiler

    Cleaning Clean the flue gas tube and chimney regularly. Oxidation of chimney Do not use metal brushes to clean chimneys made of stainless steel. Legislation in your country must be observed. Operating Manual Easypell 16 — 32kW...

  • Page 10: Safety Systems

    Safety systems 5.2 Safety systems The following safety measures are the prerequisite for safe operation of your system. Emergency stop switch Every heating system must be able to be switched off with an Emergency Stop switch. The Emergency Stop switch must be inside the central heating room. Safety valve The hydraulic system must be equipped with a safety valve.

  • Page 11: Fuel

    Use only quality pellets from Austrian standard ap- proved, DINplus or ENplus approved manufacturers. Operating Manual Easypell 16 — 32kW...

  • Page 12: The Easypell

    Eco Engineering offers the Easypell with the following power ratings: 16, 20, 25 and 32kW. Note: Refer to the data plate for the power rating of your Easypell. The data plate is located on the rear side of the boiler. Here you find the type designation, manufacturer's serial number and year of build.
  • Page 13 The Easypell Burner plate Suction fan Flame tube Anti-blowback system Heat exchanger Burner auger Boiler water Electronic ignition Boiler insulation Combustion chamber sensor Combustion chamber Ash box cover Operating Manual Easypell 16 — 32kW...

  • Page 14: Maintenance And Servicing

    Maintenance and servicing Maintenance and servicing Regular checks of the pellet heating system are a prerequisite for reliable, efficient and environment-friendly operation. 8.1 Maintenance Maintenance, boiler cleaning and cleaning of flue gas connection are necessary at least once a year. Pellets which produces tendentially more slagging (ash melting point <1300 °...
  • Page 15 Emptying the ash pan Operating Manual Easypell 16 — 32kW...

  • Page 16: Cleaning The Boiler Every Year

    Cleaning the boiler every year 8.3 Cleaning the boiler every year Boiler cleaning must be carried out once every heating season. Risk of burns Do not clean the boiler until it has been allowed to cool down. Switch off the heating system at least 6 hours before opening the boiler.
  • Page 17 Cleaning the boiler every year Procedure for cleaning the boiler Operating Manual Easypell 16 — 32kW...
  • Page 18 Cleaning the boiler every year Reduction in boiler performance and damage to pellet boiler due to blockages in the air inlet Clean the air intakes, the burner plate and the flame tube. 200013_EN 2.0...
  • Page 19 Cleaning the boiler every year Cleaning the Induced draft blower: Operating Manual Easypell 16 — 32kW...

  • Page 20: Operating The Heating System

    Operating the heating system Operating the heating system Damage caused do to incorrect operation or incorrect settings. Only trained operators may use the heating system. Make sure no unauthorised persons enter the central heating room. Keep children away from the central heating room and storage room.

  • Page 21: User Controls And Their Function

    Negative draft input open Accumulator Sensor break accumulator sensor Boiler Sensor break DHW sensor Boiler cleaning Note: This message appears when the container cover has been open for longer than 20 seconds. Warning Heating full power Operating Manual Easypell 16 — 32kW...
  • Page 22 User controls and their function Safety temperature sensor has released Container cover is open Ignition Sensor break boiler sensor Sensor break combustion chamber sensor Flame return gate open fault Time programme aktive Burner contact closed Pump active Temperarure too low Outertemperature control 200013_EN 2.0...

  • Page 23: Version A

    This symbol appears on the display while the fire protec- tion device is being opened (approx. 2 minutes). – button After the fire protection device has been opened, the ig- nition process starts and the symbol for ignition is displayed. – button Operating Manual Easypell 16 — 32kW...
  • Page 24 Version A On completion of the ignition process (can last up to 15 minutes), the symbol for heating at full power appears. The boiler is now heating at full power. – button Display of the current boiler temperature – button Adjusting the time programme of the boiler.
  • Page 25 Adjustment range min. power +7° C bis +25° C – button Setting current time. Press to set the current time. Confirm with – button Display of current boiler status. Current boiler Boiler set temperature temperature Operating Manual Easypell 16 — 32kW...

  • Page 26: Version B

    Version B 10.2 Version B After switching on, the boiler starts (after approx. 10 seconds). The fire protection device is opened. This symbol appears on the display while the fire protec- tion device is being opened (approx. 2 minutes). – button After the fire protection device has been opened, the ig- nition process starts and the symbol for ignition is displayed.
  • Page 27 The boiler is now heating at full power. – button Display of the current boiler temperature – button Display of the current DHW temperature. – button Operating Manual Easypell 16 — 32kW...
  • Page 28 Version B Setting the DHW set temperature. The DHW set temperature can be set in the range of 30° C to 75° C. – button Setting the time programm of the DHW. By pressing the start and stoptime appear. Activate the times with –...
  • Page 29 Version B Setting current time. Press to set the current time. Confirm with – button Display of current boiler status. Current DHW Current boiler temperature temperature DHW set Boiler set temperature temperature Operating Manual Easypell 16 — 32kW...

  • Page 30: Version C

    Version C 10.3 Version C After switching on, the boiler starts (after approx. 10 seconds). The fire protection device is opened. This symbol appears on the display while the fire protec- tion device is being opened (approx. 2 minutes). – button After the fire protection device has been opened, the ig- nition process starts and the symbol for ignition is displayed.
  • Page 31 The boiler is now heating at full power. – button Display of the current boiler temperature – button Setting the time programm of heating circuit 1. By pressing the start and stoptime appear. Activate the times with – button Operating Manual Easypell 16 — 32kW...
  • Page 32 Version C Setting the time programm of heating circuit 2. By pressing the start and stoptime appear. Activate the times with – button Setting the time programm of heating circuit 3. By pressing the start and stoptime appear. Activate the times with –...
  • Page 33 Here you can set the temperature values for the maxi- mum and minimum boiler rating. Adjustment range max. rated power -10° C bis +6° C Adjustment range min. power +7° C bis +25° C – button Operating Manual Easypell 16 — 32kW...
  • Page 34 Version C Setting current time. Press to set the current time. Confirm with – button Display of current boiler status. Heating circuit 1 Boiler set temperature Heating circuit 2 Current DHW temperature Heating circuit 3 DHW set temperature Current boiler temperature 200013_EN 2.0...

  • Page 35: Version D

    This symbol appears on the display while the fire protec- tion device is being opened (approx. 2 minutes). – button After the fire protection device has been opened, the ig- nition process starts and the symbol for ignition is displayed. – button Operating Manual Easypell 16 — 32kW...
  • Page 36 Version D On completion of the ignition process (can last up to 15 minutes), the symbol for heating at full power appears. The boiler is now heating at full power. – button Display of the current boiler temperature – button Adjusting the time programme of the heating circuit 1.
  • Page 37 Activate the times with – button Display of the current DHW temperature. – button Setting the DHW set temperature. The DHW set temperature can be set in the range of 30° C to 75° C. – button Operating Manual Easypell 16 — 32kW...
  • Page 38 Version D Setting the time programm of the DHW. By pressing the start and stoptime appear. Activate the times with – button Display current accumulator temperature. – button Setting the accumulator set temperature. The accumulator set temperature can be set in the ran- ge of 30°...
  • Page 39 Heating circuit 2 Current boiler temperature Boiler set temperature Current accumula- Current DHW tor temperature temperature DHW set currently deman- ded accumulator temperature set temperature from the boiler (depending on cur- rent demand) Pump on temperature Operating Manual Easypell 16 — 32kW...

  • Page 40: Version E

    Version E 10.5 Version E After switching on, the boiler starts (after approx. 10 seconds). The fire protection device is opened. This symbol appears on the display while the fire protec- tion device is being opened (approx. 2 minutes). – button After the fire protection device has been opened, the ig- nition process starts and the symbol for ignition is displayed.
  • Page 41 The boiler is now heating at full power. – button Display of the current boiler temperature – button Adjusting the time programme of the heating circuit 1. By pressing the start and stoptime appear. Activate the times with – button Operating Manual Easypell 16 — 32kW...
  • Page 42 Version E Setting the time programm of the DHW. By pressing the start and stoptime appear. Activate the times with – button Display current accumulator temperature. – button Setting the time programm of the DHW. By pressing the start and stoptime appear. Activate the times with –...
  • Page 43 Here you can set the temperature values for the maxi- mum and minimum boiler rating. Adjustment range max. rated power -10° C bis +6° C Adjustment range min. power +7° C bis +25° C – button Operating Manual Easypell 16 — 32kW...

  • Page 44: Setting The Time Program

    Setting the time program Setting current time. Press to set the current time. Confirm with – button Display of current boiler status. Heating circuit 1 Accumulator set temperature Current boiler temperature Current accumula- Boiler set tor temperature temperature currently deman- Current DHW ded accumulator temperature...
  • Page 45 Setting the time program The value can be raised or lowered by pressing the keys – button = save value Operating Manual Easypell 16 — 32kW...

  • Page 46: Setting The Time

    Setting the time 10.7 Setting the time The current time is displayed. Note: The setting of the time is analog to the setting of the time programes! 200013_EN 2.0...

  • Page 47: Malfunctions

    Boiler sensor short circuit, measuring circuit from boiler sensor is shorted out Cause and Remedy: sensor defect measure sensor (approx. 2k at 25° C) replace if required sensor cable defect replace sensor sensor temperature too sensor temperature below measuring range (- 10° C) Operating Manual Easypell 16 — 32kW...
  • Page 48 Fault texts Display: Error code: 1, 2, 3 Description: Combustion chamber sensor fracture, measuring circuit from combustion chamber sensor is open Cause and Remedy: sensor not connected connect sensor at input sensor defect Measure sensor (approx. 5mV at 125° C) replace if required sensor cable defect replace sensor...
  • Page 49 Error code: Description: Flame return gate closed fault. Cause and Remedy: flame return gate Connect up flame return gate and check cable unplugged connections Operating Manual Easypell 16 — 32kW...
  • Page 50 Fault texts Flame return gate does check whether ball valve is jammed, check ball not reach CLOSE limit valve throughway to see if foreign objects are switch preventing it from closing no signal although check cables and flame return gate closed Error code: Description:...
  • Page 51 Accumulator sensor short circuit, measuring circuit from acculmulator sensor is shorted out Cause and Remedy: sensor defect measure sensor (approx. 2k at 25° C) replace if required sensor cable defect replace sensor sensor temperature too sensor temperature below measuring range (- 10° C) Operating Manual Easypell 16 — 32kW...

  • Page 52: Maintenance Intervals

    11.4 Repairs Only authorised specialists may carry our repair work on this system. Use original Eco Engineering spare parts only. Not using original Eco Engineering spare parts will cause the warranty to become void. 11.5 Checking the central heating room Checking the pellet heating system regularly prevents malfunctions and unexpected failure of the heating system.
  • Page 54 Author Eco Engineering 2050 GmbH A-4132 Lembach, Mühlgasse 9 Tel.: +43 (0) 72 86 / 74 50 Fax.: +43 (0) 72 86 / 74 50 – 10 E-Mail: office@easypell.com © by Eco Engineering 2050 GmbH www.easypell.com Subject to modifcations...

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