BYK-Gardner GmbH Table of Contents Table of Contents 1 Introduction ..........................1.1 For Your Safety............................ 1.1.1 Meaning of the Symbols ......................1.1.2 Warning - Possibility of Injuries ....................1.1.3 Warning - Severe Damage ....................... 1.1.4 Caution - Material Damage ..................... 1.1.5 Information - Device Usage .....................
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Table of Contents BYK-Gardner GmbH 4.4 Results ..............................33 4.5 Messages .............................. 33 4.6 Final Menu ............................34 5 Standard Measurements......................35 5.1 Overview .............................. 35 5.2 Measuring ............................36 5.3 Standards ............................. 37 5.4 Test Series ............................38 5.5 Samples ..............................38 5.5.1 Initial Menu..........................
• Application and Technical Seminars • Repair & Certification Service BYK-Gardner is part of the Altana Group and a direct subsidiary of BYK, the worldwide leader of additives for coatings and plastics. Together we offer complete and unique solutions for you, our customer.
1 | Introduction BYK-Gardner GmbH 1.1 For Your Safety Before operating the instrument the first time, please read the operating instructions and take particular notice of the safety instructions. If you use the instrument and the accessories properly, there are no hazards to fear. This product is equipped with safety features.
BYK-Gardner GmbH Introduction | 1 1.1.2 Warning - Possibility of Injuries CAUTION Familiarization with safety instructions is necessary Absence of knowledge of safety instructions threatens your health and can damage the instrument. Read the safety instructions before you use the in- strument the first time.
1 | Introduction BYK-Gardner GmbH WARNING Do not try to repair your instrument on your own Do not perform any repairs on the instrument. The measurement unit must be opened by BYK-Gardner authorized repair locations only. Devices returned to BYK-Gardner for repairs or service / re-certification must be shipped without battery pack in the case / instrument.
BYK-Gardner GmbH Introduction | 1 1.1.4 Caution - Material Damage CAUTION Material damage Do not allow any foreign objects to get into the measurement opening. Do not expose the unit to direct sunlight for extended periods of time. Do not store it in a hot or dusty environment. Use the instrument case for stor- age.
1 | Introduction BYK-Gardner GmbH 1.2 Disposal Disused electrical equipment such as this instrument and its batteries must be professionally disposed. Do not dispose it in household garbage and make sure to observe the national law in your country. 1.3 Disclaimer Exclusion of Liability No liability other than as provided by law is assumed for direct or indirect damage sustained in association with the use of the instrument, the soft-...
BYK-Gardner GmbH Introduction | 1 1.5 Declarations 1.5.1 Declaration of Conformity (EU) Hereby, BYK-Gardner GmbH Lausitzer Strasse 8 D-82538 Geretsried declares, that the products of type • wave-scan 3 • wave-scan 3 dual comply with the requirements of the following directives for Electromag- netic Compatibility (EC) of the European Union (EU): •...
1 | Introduction BYK-Gardner GmbH 1.5.2 FCC Declaration (USA) This equipment contains a radio module with FCC ID QPU8000. This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment.
BYK-Gardner GmbH Introduction | 1 1.5.3 IC Declaration (Canada) This equipment contains a radio module with IC ID 4523A-SN8000. This Class A digital apparatus complies with Canadian ICES-003. This device complies with Industry Canada’s license-exempt RSSs. Operation is subject to the following two conditions: (1) This device may not cause interference.
1 | Introduction BYK-Gardner GmbH 1.6 Intended Use The wave-scan 3 (7403) is designed to measure Orange Peel & Distinct- ness-of-Image (DOI) on high-gloss surfaces. The wave-scan 3 dual (7400) has additional LEDs to support an extended measurement range – it can also measure on semi-gloss surfaces.
BYK-Gardner GmbH System Description | 2 2 System Description The wave-scan 3 / 3 dual is a portable surface analyzer that measures Or- ange Peel and the Distinct of Image (DOI) on high-gloss and semi-gloss sur- faces. It is operated by the Operate button on the left side and the touch- screen display on the top side.
2 | System Description BYK-Gardner GmbH There is additional spare for the cables below the plate for the test tile(s). The interface cable USB type B/A is for connecting the docking station to a PC. The interface cable USB type C/A is for connecting the device to a PC. 2.1.2 Names and Functions of Parts The basic system consists of the measurement unit and the docking station.
BYK-Gardner GmbH System Description | 2 2.1.3 Accessories For the measurement system following accessories and replacements can be ordered. Measurement unit: • 7400: wave-scan dual • 7403: wave-scan Accessories: • 4831: Software smart-process Software for professional analysis and documentation of color and ap- pearance.
2 | System Description BYK-Gardner GmbH 2.2.1 Measurement of Waviness The wave-scan simulates visual perception. Like our eyes, the instrument optically scans the wavy light / dark pattern. A laser point light source illu- minates the specimen at a 60° angle and a detector measures the reflected light intensity at the equal but opposite angle.
BYK-Gardner GmbH System Description | 2 • W = 1 .. 3 mm • W = 3 .. 10 mm • W = 10 30 mm These scales (and many more) can be activated in the instrument. 2.2.3 Measurement of Dullness Structures smaller than 0.1 mm influence visual perception, therefore the wave-scan uses a CCD camera to measure the diffused light caused by these fine structures.
2 | System Description BYK-Gardner GmbH 2.3 Desktop Software All critical color and appearance parameters can be saved and analyzed with one software package, “smart-process”. This includes the measure- ment of Orange Peel and Distinctness-of-Image (DOI) with the instruments of the wave-scan family. NOTICE You need “smart-chart”...
BYK-Gardner GmbH System Description | 2 2.3.2 Installation NOTICE You need administrator privilege on the PC in order to install the software package. To install the software package - provided as a ZIP archive: 1. Save the file on your hard drive into a new folder. 2.
2 | System Description BYK-Gardner GmbH 2.4 List of Documents For the measurement system the following documentation is provided. Document Type Document No. No. of Languages Safety Instructions 301 200 082 Short Instructions 301 200 083 Operating Instructions 301 200 085 All documents can be downloaded from our website: •...
BYK-Gardner GmbH Getting Started | 3 3 Getting Started Before operating the instrument for the first time, please read the operat- ing manual completely and take particular notice of the safety instructions. Unpack the instrument and check the delivery for completeness - see Deliv- ery Content [} 15].
3 | Getting Started BYK-Gardner GmbH 3.2 Powering the Instrument The measurement unit can be operated with the rechargeable battery pack included in the delivery. Depending on the specific brand, the capacity of the battery pack is sufficient for upto 1.000 measurements. 3.2.1 Rechargeable Battery Pack To place the instrument in service, the rechargeable battery pack must be inserted until it locks in place.
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BYK-Gardner GmbH Getting Started | 3 When inserting the rechargeable battery pack, ensure that its contacts are aligned with those of the instrument. NOTICE Using rechargeable battery packs To ensure uniform utilization, the rechargeable battery packs should be ex- changed regularly between instrument and docking station. The recom- mendation is a weekly exchange.
3 | Getting Started BYK-Gardner GmbH 3.2.2 Charging the Instrument The charging takes place via the docking station: 1. Connect the docking station to the power supply. 2. Remove the protection plate from the instrument. 3. Put the instrument into the docking station. Both battery packs are charged.
BYK-Gardner GmbH Getting Started | 3 3.2.3 Battery Warning When the battery voltage falls below the required operating voltage in the course of operation, the following message appears on the display. To ensure that the instrument is always ready for operation, it is recom- mended to have the second battery pack handy - especially when perform- ing measurements in the field.
3 | Getting Started BYK-Gardner GmbH 3.4 Using the Main Menu The instrument comes with a capacitive display. To select the items on the screen you can tap with the finger on the display. Alternatively you can use a pen (sold separately). The pen should have a size of min. 6 mm in order to work on the display.
BYK-Gardner GmbH Getting Started | 3 3.5 Inclination Sensor The angle of holding the instrument is observed by the integrated sensor. Depending on the current angle the display is automatically flipped. To flip the display back change the angle of holding until the sensor de- tects the difference and flips the display again.
3 | Getting Started BYK-Gardner GmbH 3.7 Testing the Instrument Due to the underlying measurement principle, no calibration of the instru- ment is required. It is recommended, however, to check the functionality of the instrument at regular intervals. The recommendation is once every 3 months.
BYK-Gardner GmbH Quick Measurements | 4 4 Quick Measurements With this function you can easily perform one or more measurements. For example: You can measure a standard and a sample probe and compare the results manually. Make sure the parameters are set – see Measurement Parameters [} 53].
4 | Quick Measurements BYK-Gardner GmbH 4.3 Procedure In Quick check mode perform the following steps: 1. Place instrument on first sample to be measured. 2. Press and hold the Operate button to measure the sample 3. Move the instrument evenly and slowly from the right to the left – or vice versa - over the sample’s surface.
BYK-Gardner GmbH Quick Measurements | 4 4.4 Results After successful measurement the result screen may look like this. The items on the screen have the following meaning. 1 Name 2 Statistics The name of the sample cur- Measures taken and measures rently measured, see also to be taken, see Statistics Overview [} 35].
4 | Quick Measurements BYK-Gardner GmbH NOTICE Different messages are possible – depending on the current state of instru- ment or measurement, see System Messages [} 68]. 4.6 Final Menu The context menu now contains additional entries: • Delete last measurement: Enables you to repeat the last measure- ment.
BYK-Gardner GmbH Standard Measurements | 5 5 Standard Measurements This function allows to perform various test series with different samples and variable amount of measurements. The results are stored automati- cally. If more than one measurement is done on a sample, statistics are eval- uated.
5 | Standard Measurements BYK-Gardner GmbH 5.2 Measuring Click on icon Measure. The list with existing standards is displayed. The items in the list can be filtered. Click on the filter icon. Enter the filter criteria and click on the accept icon. The list of items only contains the standard matching the filter criteria.
BYK-Gardner GmbH Standard Measurements | 5 5.3 Standards Select an existing Standard or create a new one – with the Plus symbol. You can use the default name or enter a new one. After confirmation you can check and change the default measurement pa- rameters for the current standard.
5 | Standard Measurements BYK-Gardner GmbH 5.4 Test Series After selecting an existing Standard the screen Select test series is dis- played – in case of new standard the first test series is created automati- cally. Select an existing Test series or create a new one – with the entry Plus symbol.
BYK-Gardner GmbH Standard Measurements | 5 5.5.1 Initial Menu At this state the menu contains following options. The available options are: • Sample - Edit: You can rename the sample. • Test series – Edit: You can rename the test series. •...
5 | Standard Measurements BYK-Gardner GmbH 5.5.2 First Measurement Perform the first measurement on the first sample. The procedure is the same as in the Quick Measurements [} 31] mode. During the measurement a progress bar is shown. Afterwards the instrument calculates the results. The results are shown in the display.
BYK-Gardner GmbH Standard Measurements | 5 5.5.3 Final Menu After a successful measurement the menu contains following options. The available options are: • Sample - Edit: See above. • Test series – Edit: See above. • Delete last measurement: Enables you to repeat the last measure- ment.
5 | Standard Measurements BYK-Gardner GmbH 5.5.4 Next Measurement When all measurements according to the current statistics settings are done, the next measurement will be automatically assigned to the next sample. Proceed with the following steps: • Perform the next measurement until the current sample is completed. •...
BYK-Gardner GmbH Organizer Measurements | 6 6 Organizer Measurements The instrument can be connected to the software suite “smart-chart”. Us- ing the software standards and organizers can be downloaded into the in- strument. Measurement results can be uploaded and evaluated later on. Organizers contain complex series of measurements and help you to organize your measurement process.
6 | Organizer Measurements BYK-Gardner GmbH Download to Instrument An organizer file clearly defines the object to be measured. The organizers need to be created in the software “smart-chart”. Each organizer defines the measurement sequence (sampling procedure). This file is transferred to the instrument. It is used to guide you as the user during the measurement procedure.
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BYK-Gardner GmbH Organizer Measurements | 6 By using this organizer all required check zones can be clearly identified. In the example shown above each check zone requires three measure- ments. With the next measurement the following check zone in the orga- nizer will be selected automatically.
6 | Organizer Measurements BYK-Gardner GmbH 6.3 Upload to Database The saved results are transferred to the PC and displayed as a QC report. The data is saved in a database for further analysis over time. Pre-prepared test reports in the software “smart-chart” assist in analyzing the data. Storage Structure Each measurement series contains a header and the individual measure- ments with their name (check zone) and the measured values.
BYK-Gardner GmbH Browse Measurements | 7 7 Browse Measurements Measurement data and objects can be viewed and deleted directly at the instrument and in “smart-chart”. Below the administration at the instru- ment is described. The Browse function allows you to view your existing measurements and to delete existing Standards and / or Test series, if necessary.
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7 | Browse Measurements BYK-Gardner GmbH Click on the desired test series. The details for this measurement appear. Now you can view the samples measured in this test series. You can turn the item "Sample xxx" to the left and to the right. For each sample the average data is displayed.
BYK-Gardner GmbH Browse Measurements | 7 7.2 Delete Data You can delete complete measurements and/or complete test series. Delete Measurement To delete a complete measurement, select it from the list. You can also make a multi-selection here. Click on the Trashcan icon. A confirmation message is displayed. Confirm with the checkmark.
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7 | Browse Measurements BYK-Gardner GmbH Delete Test Series To delete a complete test series, select it from the list. You can also make a multi-selection here. Click on the Trashcan icon. A confirmation message is displayed. Confirm with the checkmark. The test series is deleted. wave-scan 3 / wave-scan 3 dual 301 200 085 E 2008...
BYK-Gardner GmbH Configuration | 8 8 Configuration With this function you can configure the system according to your needs. There are different types provided to change the configuration of the sys- tem. Click on icon Configuration. The configuration screens provide buttons for easy navigation.
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8 | Configuration BYK-Gardner GmbH The configuration screen consists of an upper and a lower part. You can slide the screen to the bottom and back to the top to view the options available. These options have following meaning. 1 Measurement Parameters: 2 WiFi: Establish a WiFi Connec- See Measurement Parameters tion [} 58] here.
BYK-Gardner GmbH Configuration | 8 8.1 Measurement Parameters Via this function you can configure how the measurements are to be done. These options have following meaning. 1 Scales: Selected scales are dis- 2 Statistics: No. of readings to played after measurement. See be taken per sample.
8 | Configuration BYK-Gardner GmbH 8.1.1 Scales Via this function you can decide, which data is to be displayed in the mea- surements results. Following entries are default scales: • Dullnes (du) • Wavelength – Range A (Wa) • Wavelength – Range B (Wb) •...
BYK-Gardner GmbH Configuration | 8 8.1.2 Statistics If the number of measurements is set to a value greater than 1, statistics values are shown in the display after measurement. You have following options: • n Sample: Defines how many measurements are to be taken. •...
8 | Configuration BYK-Gardner GmbH 8.1.3 Scan Length You can define the distance the device is to be moved across the surface of the sample in order to complete a measurement. You have following options: • 5cm • 10 cm •...
BYK-Gardner GmbH Configuration | 8 8.1.5 Interrupt Statistics If this option is activated, the corresponding entry appears in the context menu during measurements. By selecting this entry during measurements you can interrupt the measure- ments on a sample before reaching the number of measurements set in the statistics.
8 | Configuration BYK-Gardner GmbH 8.2 WiFi Connection The instrument is equipped with a WiFi adapter. You can use the WiFi con- nection alternatively to the USB connection. To connect to a WiFi network click on the WiFi symbol. Select your country and accept to continue. Activate the WiFi toggle button and select the desired network from the list.
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BYK-Gardner GmbH Configuration | 8 Accept your changes to enter the WiFi key – required if the network is se- cured. The instrument connects to the network. A confirmation message is dis- played. Accept the message. You are connected to the network. In the dashboard the WiFi symbol is shown indicating the current field strength.
8 | Configuration BYK-Gardner GmbH 8.3 System Information Via this menu entry you can view the details about your instrument. Following data is displayed: • Serial Number: The unique ID of your instrument. • Catalog Number: The order number in our products catalog. •...
BYK-Gardner GmbH Configuration | 8 8.5 Checking Tiles In order to document the correct measurement status of your instrument you can save the checking tiles in the system memory. Select the option Add to standard list. The option Add to standard list is active, if the checking tile has not been added yet.
8 | Configuration BYK-Gardner GmbH 8.6 Factory Reset If you are having technical problems with your instrument, you can perform a fallback to the factory settings. Confirm the security message to perform the fallback. You have to enter the password “byk-instruments” – see also section Technical Data > General Data.
BYK-Gardner GmbH Configuration | 8 8.7 Protect Configuration You can protect the current configuration of your instrument via password against accidental or intentional changes. Select Protect configuration. Activate the option. You have to enter a password. The password is shown in clear text during input.
8 | Configuration BYK-Gardner GmbH 8.8 Shutdown The instrument is switched off automatically after the time interval config- ured, see Display Time [} 60]. Select Shutdown to switch off the instrument manually – e.g. before you remove the rechargeable battery pack. The instrument switches off after confirmation.
BYK-Gardner GmbH Appendix | 9 9 Appendix 9.1 Application Hints This section lists the common measurement tasks and the recommended procedure. Single Measurements For occasional sample-measurements: • Take readings, see chapter Quick Measurements [} 31]. • Transfer results directly to smart-chart. Objects with several Test Zones Here test sequence / identification can be standardized, e.g.
9 | Appendix BYK-Gardner GmbH 9.2 Cleaning Intructions For a professional cleaning of your instrument see: • www.byk-instruments.com/preventive-maintenance Safety Intructions CAUTION Before cleaning, the instrument and accessories must be disconnected from the power supply as described in the Safety Instructions [} 6]. WARNING Do not insert any objects into the measurement aperture for cleaning.
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BYK-Gardner GmbH Appendix | 9 Check if the cleaning was sufficient and repeat the procedure if required. Cleaning the Test Tiles WARNING Do not use any acetone! The accuracy of the measurement can be signif- icantly impacted by using dirty or damaged standards. Since the surfaces of the standards are highly sensitive, cleaning must be undertaken with great care.
9 | Appendix BYK-Gardner GmbH 9.3 System Messages If an error occurs, the display will indicate the error type. Confirm by press- ing the button Operate. The instrument was accelerated too fast across the sample or the scan direc- Acceleration tion was changed too fast.
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BYK-Gardner GmbH Appendix | 9 The rechargeable battery back has insufficient capacity left to power the in- Low Battery strument. Charge or replace battery pack. The infrared laser in the instrument is not working correctly. Repeat the Infrared Laser measurement. If the error remains try cleaning the instrument. If this does not help, contact your local service center.
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9 | Appendix BYK-Gardner GmbH The measurement was performed on a surface with low image forming Linear Range - Dullness qualities. The measurement was performed on a too matt surface. High Dullness The measurement was performed on a too matt surface. Dull Surface NOTICE No measurement values can be displayed.
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BYK-Gardner GmbH Appendix | 9 The measurement was out of the linear range. Linear Range - Steep Slope The measurement was performed on a surface with steep structure slops. Steep Slope The measurement was performed on a surface with very steep structure Very Steep Slope slops.
9 | Appendix BYK-Gardner GmbH 9.4 Technical Data Measuring Data Light Source Laser Diode LED and IR-SLD Laser Diode Laser Class 1, P ≤ 390 µW, λ=670 nm, DIN EN 60825-1:2015-07 Measure Range wave-scan 3: High-Gloss Surfaces (du < 40, linear range) wave-scan 3 dual: High to Semi-Gloss (du <...
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BYK-Gardner GmbH Appendix | 9 Charging Data Rechargeable 3,6 V DC; 2350 mAh; 8,46 Wh Battery Pack Charging 4,2 V DC; max. 2,0 A Docking Station Power Supply: 12 V DC; max. 2,0 A (Power Supply) 5 V DC; max. 0,5 A (USB-B) Dimensions (LxWxH): 205 x 78 x 88 mm Weight: Ca.
9 | Appendix BYK-Gardner GmbH 9.5 Global Services Besides the repair of your instrument we offer the following additional ser- vices. First Diagnosis on the Telephone or by E-mail Call us or send us an e-mail and we will try to solve your problem. If this is not successful, please send us the instrument for repair.
BYK-Gardner GmbH Appendix | 9 9.6 Service Points BYK-Gardner global service centers with ISO / IEC 17025 accredited laboratories Headquarter Ger- Headquarter USA Headquarter PTE many c/o BYK-Gardner USA c/o BYK USA dba Paul c/o BYK-Gardner GmbH N. Gardner 9104 Guilford Rd., Co- Lausitzer Strasse 8, lumbia, MD 21046, USA 316 N.E.
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Index BYK-Gardner GmbH wave-scan 3 / wave-scan 3 dual 301 200 085 E 2008...
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Download your software from: https://www.byk-instruments.com/software Download your manual from: https://www.byk-instruments.com/manuals Find more information on our products and services: https://www.byk-instruments.com 301 200 085 E 2008...
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