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Related Manuals for Altana BYK wave-scan 3
Summary of Contents for Altana BYK wave-scan 3
- Page 1 wave-scan 3 / wave-scan 3 dual Orange Peel Meter Operating Instructions...
- Page 2 BYK-Gardner GmbH © Copyright 2023 BYK-Gardner GmbH All rights reserved 301 200 085 E 2309 wave-scan 3 / wave-scan 3 dual...
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Page 3: Table Of Contents
BYK-Gardner GmbH Table of Contents Table of Contents 1 Introduction ..............................1.1 For Your Safety............................1.1.1 Meaning of the Symbols......................1.1.2 Warning - Possibility of Injuries ....................1.2 Disposal..............................1.3 Disclaimer............................... 1.4 Copyright ............................... 1.5 Declarations ............................1.5.1 Declaration of Conformity (EU) ....................1.5.2 FCC Declaration (USA)......................... - Page 4 Table of Contents BYK-Gardner GmbH 4.5 Messages ............................... 27 4.6 Final Menu ............................. 28 5 Standard Measurements ..........................29 5.1 Overview ..............................29 5.2 Measuring .............................. 30 5.3 Standards ............................... 31 5.4 Test Series .............................. 32 5.5 Samples..............................32 5.5.1 Initial Menu..........................33 5.5.2 First Measurement........................
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Page 5: Introduction
• Application and Technical Seminars • Repair & Certification Service BYK-Gardner is part of the ALTANA Group and a direct subsidiary of BYK, the worldwide leader of additives for coatings and plastics. Together we offer com- plete and unique solutions for you, our customer. -
Page 6: For Your Safety
1 | Introduction BYK-Gardner GmbH 1.1 For Your Safety Before operating the instrument the first time, please read the operating instruc- tions and take particular notice of the safety instructions. If you use the instrument and the accessories properly, there are no hazards to fear. This product is equipped with safety features. - Page 7 BYK-Gardner GmbH Introduction | 1 WARNING: Safety advices for rechargeable battery packs Do not crush or dismantle, do not heat, or incinerate, do not immerse in any liq- uid, do not place in or near high temperature places or in direct sunlight. Batteries can explode or release harmful substances.
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Page 8: Disposal
1 | Introduction BYK-Gardner GmbH CAUTION: Material damage Do not allow any foreign objects to get into the measurement opening. Do not expose the unit to direct sunlight for extended periods of time. Do not store it in a hot or dusty environment. Use the instrument case for storage. Rechargeable Li-Ion battery packs: Do not charge at temperatures below 0°C. -
Page 9: Copyright
BYK-Gardner GmbH Introduction | 1 1.4 Copyright Specific properties and structural characteristics of the instrument are intellectual property of BYK-Gardner. The copyright of this manual remains with BYK-Gardner. This document must not be reproduced fully or in party, published or used for any other competitive purposes, no matter whether against payment or not, without prior written authorization from BYK-Gardner. -
Page 10: Fcc Declaration (Usa)
1 | Introduction BYK-Gardner GmbH 1.5.2 FCC Declaration (USA) This equipment contains a radio module with FCC ID QPU8000. This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. -
Page 11: Intended Use
BYK-Gardner GmbH Introduction | 1 1.6 Intended Use The wave-scan 3 (7403) is designed to measure Orange Peel & Distinctness-of-Im- age (DOI) on high-gloss surfaces. The wave-scan 3 dual (7400) includes an addi- tional Infrared Super-Luminescent Diode (IR-SLED) to support an extended mea- surement range;... -
Page 12: System Description
2 | System Description BYK-Gardner GmbH 2 System Description The wave-scan 3 / 3 dual is a portable surface analyzer that measures Orange Peel and the Distinct of Image (DOI) on high-gloss surfaces. The instrument is con- trolled by the Operate button on the front side and the touch-screen display on the top. -
Page 13: Names And Functions Of Parts
BYK-Gardner GmbH System Description | 2 2.1.2 Names and Functions of Parts The basic system consists of the measurement unit and the docking station. The docking station is used to exchange data and to charge the rechargeable battery pack. NOTICE When the instrument is not in use, place it in the docking station. -
Page 14: Measurement Principle
2 | System Description BYK-Gardner GmbH 2.2 Measurement Principle The wave-scan 3 is the objective eye for a brilliant finish. It provides quality con- trol and troubleshooting for class A surfaces. Surface appearance changes with the size and distinctness of wavy structures. The wave-scan analyzes waviness intensity with 5 wavelength ranges (0.1 mm - 30 mm) and evaluates the brilliance of the surface. -
Page 15: Wavelength And Scales
BYK-Gardner GmbH System Description | 2 2.2.2 Wavelength and Scales Standard scales for wavelength are the classic SW and LW and the modern W The “classic” scales have following ranges: • Shortwave (SW) = 0.3 .. 1.2 mm • Longwave (LW) = 1.2 .. 12 mm The “modern”... -
Page 16: Structure Spectrum
2 | System Description BYK-Gardner GmbH 2.2.4 Structure Spectrum The values of dullness and W to W form a complete “structure spectrum”. This allows a detailed analysis of orange peel and its influencing factors, being ma- terial or application parameters. 2.3 List of Documents For the wave-scan 3 / 3 dual the following documentation is provided. -
Page 17: Installation
BYK-Gardner GmbH System Description | 2 2.4.2 Installation NOTICE You need administrator privilege on the PC in order to install the software pack- age. To install the software package - provided as a ZIP archive: 1. Save the file on your hard drive into a new folder. 2. -
Page 18: Getting Started
3 | Getting Started BYK-Gardner GmbH 3 Getting Started Before operating the instrument for the first time, please read the operating man- ual completely and take particular notice of the safety instructions. Unpack the in- strument and check the delivery for completeness; see Delivery Content. 3.1 System Diagram The entire system consists of instrument, docking station and test tiles and soft- ware for data transfer and analysis. -
Page 19: Powering The Instrument
BYK-Gardner GmbH Getting Started | 3 3.2 Powering the Instrument The measurement unit can be operated with the rechargeable battery pack in- cluded in the delivery. Depending on the specific brand, the capacity of the battery pack is sufficient for up to 1,000 measurements. 3.2.1 Rechargeable Battery Pack To place the instrument in service, the rechargeable battery pack must be inserted until it locks in place. -
Page 20: Charging The Instrument
3 | Getting Started BYK-Gardner GmbH 3.2.2 Charging the Instrument The charging takes place via the docking station: 1. Connect the docking station to the power supply. 2. Remove the protection plate from the instrument. 3. Put the instrument into the docking station. Both battery packs are charged. -
Page 21: Battery Warning
BYK-Gardner GmbH Getting Started | 3 3.2.3 Battery Warning When the battery voltage falls below the required operating voltage in the course of operation, the following message appears on the display. To ensure that the instrument is always ready for operation, it is recommended to have the second battery pack handy, especially when performing measurements in the field. -
Page 22: Using The Main Menu
3 | Getting Started BYK-Gardner GmbH 3.4 Using the Main Menu The instrument comes with a capacitive display. To select the items on the screen you can tap with the finger on the display. Alternatively, you can use a pen (sold separately). -
Page 23: Inclination Sensor
BYK-Gardner GmbH Getting Started | 3 3.5 Inclination Sensor The angle of holding the instrument is observed by the integrated sensor. Depend- ing on the current angle the display is automatically flipped. To flip the display back change the angle of holding until the sensor detects the difference and flips the display again. -
Page 24: Testing The Instrument
3 | Getting Started BYK-Gardner GmbH 3.7 Testing the Instrument Due to the underlying measurement principle, no calibration of the instrument is required. It is recommended, however, to check the functionality of the instrument at regular intervals. The recommendation is once every three months. The checking tiles included with delivery are provided for this purpose. -
Page 25: Quick Measurements
BYK-Gardner GmbH Quick Measurements | 4 4 Quick Measurements With this function you can easily perform one or more measurements. For exam- ple: You can measure a standard and a sample probe and compare the results manually. Make sure the parameters are set; see Measurement Parameters. 4.1 Measuring Click on icon Quick check. -
Page 26: Procedure
4 | Quick Measurements BYK-Gardner GmbH 4.3 Procedure In Quick check mode perform the following steps: 1. Place instrument on first sample to be measured. 2. Press and hold the Operate button to measure the sample. 3. Move the instrument evenly and slowly from the right to the left (or vice versa) over the sample’s surface. -
Page 27: Results
BYK-Gardner GmbH Quick Measurements | 4 4.4 Results After successful measurement the result screen may look like this. The items on the screen have the following meaning. 1 Name 2 Statistics The name of the sample currently Measures taken and measures to measured;... -
Page 28: Final Menu
4 | Quick Measurements BYK-Gardner GmbH The LED light on the instrument turns to red and a warn signal is given out, see Configuration [} 45] > Sound. Check the message and repeat. NOTICE Different messages are possible; depending on the current state of instrument or measurement >... -
Page 29: Standard Measurements
BYK-Gardner GmbH Standard Measurements | 5 5 Standard Measurements This function allows to perform various test series with different samples and vari- able number of measurements. The results are stored automatically. If more than one measurement is done on a sample, statistics are evaluated. Make sure the pa- rameters are set: see: Measurement Parameters [} 47]. -
Page 30: Measuring
5 | Standard Measurements BYK-Gardner GmbH 5.2 Measuring Click on icon Measure. The list with existing standards is displayed. The items in the list can be filtered. Click on the filter icon. Enter the filter criteria and click on the accept icon. The list of items only contains the standard matching the filter criteria. -
Page 31: Standards
BYK-Gardner GmbH Standard Measurements | 5 5.3 Standards Select an existing Standard or create a new one > with the Plus symbol. You can use the default name or enter a new one. After confirmation you can check and change the default measurement parame- ters for the current standard. -
Page 32: Test Series
5 | Standard Measurements BYK-Gardner GmbH 5.4 Test Series After selecting an existing Standard, the screen Select test series is displayed. In case of new standard the first test series is created automatically. Select an existing Test series or create a new one > with the entry Plus symbol. 5.5 Samples After creating a new Test series, the measurement screen for Sample 001 is dis- played. -
Page 33: Initial Menu
BYK-Gardner GmbH Standard Measurements | 5 5.5.1 Initial Menu At this state the menu contains following options. The available options are: • Sample > Edit: You can rename the sample. • Test series > Edit: You can rename the test series. •... -
Page 34: First Measurement
5 | Standard Measurements BYK-Gardner GmbH 5.5.2 First Measurement Perform the first measurement on the first sample. The procedure is the same as in the Quick Measurements mode. During the measurement a progress bar is shown. Afterwards the instrument calculates the results. The results are shown in the display. -
Page 35: Final Menu
BYK-Gardner GmbH Standard Measurements | 5 5.5.3 Final Menu After a successful measurement the menu contains following options. The available options are: • Sample > Edit: See above. • Test series > Edit: See above. • Delete last measurement: Enables you to repeat the last measurement. •... -
Page 36: Next Measurement
5 | Standard Measurements BYK-Gardner GmbH 5.5.4 Next Measurement When all measurements according to the current statistics settings are done, the next measurement will be automatically assigned to the next sample. Proceed with the following steps: • Perform the next measurement until the current sample is completed. •... -
Page 37: Organizer Measurements
BYK-Gardner GmbH Organizer Measurements | 6 6 Organizer Measurements The instrument can be connected to the software suite “smart-chart”. Using the software standards and organizers can be downloaded into the instrument. Measurement results can be uploaded and evaluated later on. Organizers contain complex series of measurements and help you to organize your measurement process. -
Page 38: Organizer Process
6 | Organizer Measurements BYK-Gardner GmbH Download to Instrument An organizer file clearly defines the object to be measured. The organizers need to be created in the software “smart-chart”. Each organizer defines the measurement sequence (sampling procedure). This file is transferred to the instrument. It is used to guide you as the user during the mea- surement procedure. - Page 39 BYK-Gardner GmbH Organizer Measurements | 6 By using this organizer all required check zones can be clearly identified. In the example shown above each check zone requires three measurements. With the next measurement the following check zone in the organizer will be selected automatically.
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Page 40: Upload To Database
6 | Organizer Measurements BYK-Gardner GmbH 6.3 Upload to Database The saved results are transferred to the PC and displayed as a QC report. The data is saved in a database for further analysis over time. Pre-prepared test reports in the software “smart-chart”... -
Page 41: Browse Measurements
BYK-Gardner GmbH Browse Measurements | 7 7 Browse Measurements Measurement data and objects can be viewed and deleted directly at the instru- ment and in “smart-chart”. Below the administration at the instrument is de- scribed. The Browse function allows you to view your existing measurements and to delete existing Standards and / or Test series, if necessary. - Page 42 7 | Browse Measurements BYK-Gardner GmbH Click on the desired test series. The details for this measurement appear. Now you can view the samples measured in this test series. You can turn the item "Sample xxx" to the left and to the right. For each sample the average data is displayed.
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Page 43: Delete Data
BYK-Gardner GmbH Browse Measurements | 7 7.2 Delete Data You can delete complete measurements and/or complete test series. Delete Measurement To delete a complete measurement, select it from the list. You can also make a multi-selection here. Click on the Trashcan icon. A confirmation message is displayed. Confirm with the checkmark. - Page 44 7 | Browse Measurements BYK-Gardner GmbH Delete Test Series To delete a complete test series, select it from the list. You can also make a multi- selection here. Click on the Trashcan icon. A confirmation message is displayed. Confirm with the checkmark. The test series is deleted. wave-scan 3 / wave-scan 3 dual 301 200 085 E 2309...
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Page 45: Configuration
BYK-Gardner GmbH Configuration | 8 8 Configuration With this function you can configure the system according to your needs. There are different types provided to change the configuration of the system. Click on icon Configuration. The configuration screens provide buttons for easy navigation. - Page 46 8 | Configuration BYK-Gardner GmbH The configuration screen consists of an upper and a lower part. You can slide the screen to the bottom and back to the top to view the options available. These options have following meaning. 1 Measurement Parameters: See 2 WiFi: Establish a WiFi Connec- Measurement Parameters...
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Page 47: Measurement Parameters
BYK-Gardner GmbH Configuration | 8 8.1 Measurement Parameters Via this function you can configure how the measurements are to be done. These options have following meaning. 1 Scales: Selected scales are dis- 2 Statistics: No. of readings to be played after measurement. See taken per sample. -
Page 48: Statistics
8 | Configuration BYK-Gardner GmbH Following entries are default scales: • Dullnes (du) • Wavelength - Range A (Wa) • Wavelength - Range B (Wb) • Wavelength - Range C (Wc) • Wavelength - Range D (Wd) • Wavelength - Range E (We) •... -
Page 49: Scan Length
BYK-Gardner GmbH Configuration | 8 You have following options: • n Sample: Defines how many measurements are to be taken. • Column 1 .. 3: For each column you can decide, which value is to be dis- played. The statistic function comprise following data: •... -
Page 50: Plausibility
8 | Configuration BYK-Gardner GmbH 8.1.4 Plausibility Defects on the sample surface, such as scratches or craters, can cause major errors in measurement values. The instruments automatically corrects these errors: The affected scan areas are cut out and the measurement values are calculated from the corrected data. -
Page 51: Interrupt Statistics
BYK-Gardner GmbH Configuration | 8 As shown in the images the measurement range can be expanded by activating the option Plausibility. 8.1.5 Interrupt Statistics If this option is activated, the corresponding entry appears in the context menu during measurements. By selecting this entry during measurements, you can interrupt the measurements on a sample before reaching the number of measurements set in the statistics. -
Page 52: Orientation Detection
8 | Configuration BYK-Gardner GmbH 8.1.6 Orientation Detection If activated the instrument automatically detects the current orientation of the de- vice > vertical or horizontal; during the measurements. The result of the detection is shown in the measurement screen. You can also alter the orientation manually by selecting Vert or Hor. - Page 53 BYK-Gardner GmbH Configuration | 8 Activate the WiFi toggle button and select the desired network from the list. By clicking on the line showing Not connected or <Network-Name> you can de- cide to activate or deactivate the DHCP option. If the DHCP option is inactive, you can enter the IP details for the WiFi connection manually.
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Page 54: System Information
8 | Configuration BYK-Gardner GmbH Accept the message. You are connected to the network. In the dashboard the WiFi symbol is shown indicating the current field strength. To disconnect from network, switch the WiFi option off in the WiFi configuration screen. 8.3 System Information Via this menu entry you can view the details about your instrument. -
Page 55: Display Time
BYK-Gardner GmbH Configuration | 8 8.4 Display Time You can configure the time interval for the automatic shutdown of your instru- ment. Following values are possible (in minutes): 1, 2, 5, 10, 15, 30. 8.5 Checking Tiles To document the correct measurement status of your instrument, you can save the checking tiles in the system memory. -
Page 56: Factory Reset
8 | Configuration BYK-Gardner GmbH Now you can use the function Standard Measurements [} 29] to check the toler- ances. Details see Testing the Instrument [} 24]. If the differences are within your tolerances, you can continue to measure with your instrument. Otherwise clean the standards and repeat, see Cleaning Intruc- tions [} 60]. -
Page 57: Protect Configuration
BYK-Gardner GmbH Configuration | 8 8.7 Protect Configuration You can protect the current configuration of your instrument via password against accidental or intentional changes. Select Protect configuration. Activate the option. You must enter a password. The password is shown in clear text during input. -
Page 58: Shutdown
8 | Configuration BYK-Gardner GmbH 8.8 Shutdown The instrument is switched off automatically after the time interval configured, see Display Time [} 55]. Select Shutdown to switch off the instrument manually – e.g. before you remove the rechargeable battery pack. The instrument switches off after confirmation. wave-scan 3 / wave-scan 3 dual 301 200 085 E 2309... -
Page 59: Appendix
BYK-Gardner GmbH Appendix | 9 9 Appendix 9.1 Application Hints This section lists the common measurement tasks and the recommended proce- dure. Single Measurements For occasional sample-measurements: • Take readings, see chapter Quick Measurements [} 25]. • Transfer results directly to “smart-chart”. Regular Test series Here test sequence / identification can be standardized, e.g. -
Page 60: Cleaning Intructions
9 | Appendix BYK-Gardner GmbH 9.2 Cleaning Intructions For a professional cleaning of your instrument see: • www.byk-instruments.com/preventive-maintenance WARNING: Disconnect from power Before cleaning, the instrument and accessories must be disconnected from the power supply as described in section Safety Instructions [} 6]. - Page 61 BYK-Gardner GmbH Appendix | 9 Cleaning the Test Tiles WARNING: Do not use any acetone! The accuracy of the measurement can be significantly impacted by using dirty or damaged standards. Since the surfaces of the standards are highly sensitive, cleaning must be under- taken with great care.
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Page 62: System Messages
9 | Appendix BYK-Gardner GmbH 9.3 System Messages Measurement errors are indicated by type. Confirm with button Operate. The instrument was accelerated too fast across the sample or the scan direction Acceleration was changed too fast. Repeat the measurement. The required scan length has not been reached completely. Repeat until a short Scan length audio confirmation is heard. - Page 63 BYK-Gardner GmbH Appendix | 9 The rechargeable battery back has insufficient capacity left to power the instru- Low battery ment. Charge or replace battery pack. The infrared laser in the instrument is not working correctly. Repeat the measure- Infrared laser ment.
- Page 64 9 | Appendix BYK-Gardner GmbH The measurement was performed on a surface with low image forming qualities. Linear range - dullness The measurement was performed on a too matt surface. High dullness The measurement was performed on a too matt surface. No measurement values Dull surface can be displayed.
- Page 65 BYK-Gardner GmbH Appendix | 9 The measurement was out of the linear range. Linear range - steep slope The measurement was performed on a surface with steep structure slops. Steep slope The measurement was performed on a surface with very steep structure slops. Very steep slope Samples with different image forming quality are not comparable! 301 200 085 E 2309...
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Page 66: Global Services
9 | Appendix BYK-Gardner GmbH 9.4 Global Services Besides the repair of your instrument we offer the following additional services. First Diagnosis on the Telephone or by E-mail Call us or send us an e-mail and we will try to solve your problem. If this is not suc- cessful, please send us the instrument for repair. -
Page 67: Service Points
BYK-Gardner GmbH Appendix | 9 9.5 Service Points List of global service centers with ISO / IEC 17025 accredited laboratories Headquarter Germany Headquarter USA Headquarter PTE c/o BYK-Gardner GmbH c/o BYK-Gardner USA c/o BYK USA dba Paul N. Gardner Lausitzer Strasse 8, 82538 9104 Guilford Road, Suite Geretsried, Germany H, Columbia, MD 21046,... -
Page 68: Technical Data
9 | Appendix BYK-Gardner GmbH 9.6 Technical Data Measuring Data Light source Laser diode (LED) and infrared super-luminescent diode (IR-SLED) Laser diode Laser class 1, P ≤ 390 µW, λ=670 nm, DIN EN 60825-1:2015-07 Measurement range For wave-scan 3: High-gloss surfaces: Dullness < 40, linear range For wave-scan 3 dual: High to semi-gloss: Dullness <... - Page 69 BYK-Gardner GmbH Appendix | 9 Charging Data Rechargeable 3.6 V ; 2350 mAh ; 8.46 Wh battery pack Charging 4.2 V ; max. 2.0 A Docking station Power supply: 12 V ; max. 2.0 A (power supply) ; max. 0.5 A (USB-B) Dimensions (LxWxH): 205 x 78 x 88 mm Weight: Ca.
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Page 70: Replacements
9 | Appendix BYK-Gardner GmbH 9.7 Replacements Following accessories and replacements can be ordered. Measurement Unit • 7400: wave-scan 3 dual • 7403: wave-scan 3 Accessories • 4831: Software smart-process Software for professional analysis and documentation of color and appear- ance. - Page 71 BYK-Gardner GmbH Notes 301 200 085 E 2309 wave-scan 3 / wave-scan 3 dual...
- Page 72 Download your manuals from: https://www.byk-instruments.com/p/7400 Download your software from: https://www.byk-instruments.com/software#wave-scan BYK-Gardner GmbH Lausitzer Strasse 8 82538 Geretsried Germany Tel +49 08171 3493-0 Fax +49 08171 3493-140 info.byk.gardner@altana.com www.byk-instruments.com...
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