Samson TRUCK MASTER 3400 Instruction Manual
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Samson TRUCK MASTER 3400 Instruction Manual

Liquid ring pump
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INSTRUCTION MANUAL
LIQUID RING PUMP
TRUCK MASTER
INSTRUCTION MANUAL FOR SAMSON LIQUID RING PUMP
TRUCK MASTER 3400
• Technical data
• Design of a system
• Installation and start-up
The English version of the instruction manual is the legally binding version.
DOC9055M
3400
®
• Service
• Troubleshooting
• Spare parts
HPR

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Summary of Contents for Samson TRUCK MASTER 3400

  • Page 1 INSTRUCTION MANUAL LIQUID RING PUMP TRUCK MASTER 3400 ® INSTRUCTION MANUAL FOR SAMSON LIQUID RING PUMP TRUCK MASTER 3400 • Service • Technical data • Design of a system • Troubleshooting • Installation and start-up • Spare parts The English version of the instruction manual is the legally binding version.

  • Page 2: Table Of Contents

    Truck Master 3400 CONTENTS Introduction ..........................4 Declaration of conformity ......................4 Explanation of warning symbols ....................5 Field of application ........................5 Disposal ..........................5 Technical data .......................... 6 Dimensions ..........................6 Specifications .......................... 7 Power consumption and output ....................8 2.3.1...
  • Page 3 Truck Master 3400 Service, operation, maintenance and inspection intervals..........21 Draining the liquid separator and the pump ................21 Check grease cartridges ....................... 21 Winterization ......................... 21 Lubrication of bearings ......................22 Inspection and cleaning of water supply pipe ................ 22 Inspection and cleaning of internal channels ................

  • Page 4: Introduction

    Truck Master 3400 1 INTRODUCTION 1.1 Declaration of conformity D D e e c c l l a a r r a a t t i i o o n n o o f f C C o o n n f f o o r r m m i i t t y y...

  • Page 5: Explanation Of Warning Symbols

    1.4 Disposal Samson’s liquid ring pump is manufactured so that most of the device can be reused/recycled. Samson Pumps offer users of the company’s pumps the option of returning used pumps to be restored or scrapped. Alternatively, the pump must be taken apart and sorted into its separate components, by the customer (see section 7 for the pump’s material).

  • Page 6: Technical Data

    Truck Master 3400 2 TECHNICAL DATA 2.1 Dimensions 1234 M16x2 G3/8" Ø125 G1" Ø210 G3/8" DOC1627468_1 DOC1627468_ DOC9055M...

  • Page 7: Specifications

    Truck Master 3400 2.2 Specifications A failure to meet these specifications may result in damage to the pump Description Minimum Maximum Ambient temperature, operation Below 0°C - see chapter 5.3 -20°C 55°C Ambient temperature, storage -20°C 55°C Humidity 100% Intake temperature, suction side 60°C...

  • Page 8: Power Consumption And Output

    Truck Master 3400 2.3 Power consumption and output 2.3.1 Vacuum Vacuum Flow 2292 2706 2740 2839 2736 2572 2514 [m³/h] Flow 1711 2114 2383 2512 2510 2382 2350 1100 [rpm] Consumption [kW] Torque [Nm] Flow 2434 2964 2993 3078 2888...

  • Page 9: Correction Factor - Temperature

    Truck Master 3400 2.3.3 Correction factor - Temperature When the temperature of the water exceeds 15°C, the pump’s capacity will be affected with respect to the specified values. To determine the output at a higher temperature, the correction factor can be used.

  • Page 10: Handling And Transport

    Truck Master 3400 2.4 Handling and transport The pump must not be used if it is damaged or the identification plate is missing The pump must be transported in such way that it is not exposed to vibrations and impacts that can overload the bearings.

  • Page 11: Pump Storage And Draining Procedure

    Truck Master 3400 2.5 Pump storage and draining procedure A failure to comply with the requirements for storing the pump may result in internal damage to the device If the temperature is below freezing point of the water, it could damage the pump.

  • Page 12: Design Of A System

    Truck Master 3400 3 DESIGN OF A SYSTEM DOC1627390 Pos. Description Liquid ring pump Non return valve 4-way valve Vacuum control valve Water control valve Fan cooler Liquid separator Dome valve DOC9055M...

  • Page 13: Function And Design Of A Liquid Separator

    Truck Master 3400 3.1 Function and design of a liquid separator Together with the air there will be a water flow out of the pump up to 6 m3/h. The water will be separated from the air in the liquid separator.

  • Page 14: Air Cooling With Fan Cooler

    Truck Master 3400 3.2 Air cooling with fan cooler Compression of air inside the liquid ring pump will create heat that is transferred to the water. Therefore, it can be necessary to install a fan cooler depending on the expected use, the climate etc. The time it takes to heat up the water also depends on for example ambient temperature, suction pressure, amount of water and the cooling effect in the truck itself.

  • Page 15: Fan Cooler

    Truck Master 3400 3.3 Fan cooler The fan cooler will increase the heat output from the construction and thereby stabilize the temperature at a lower level. However, this cooler will use the air to cool down the water and therefore we will always see that the temperature will be stabilized above the ambient temperature.

  • Page 16: Water Consumption

    Truck Master 3400 Summary Pump model Description Truck Master 3400 Heat input from technical specifications 68 kW in Pump Ambient temperature 28°C Maximum Working Temperature of the water. This is determined by you. The temperature 40°C has influence on the pump performance Temperature difference Δ...

  • Page 17: Cavitation

    Truck Master 3400 3.6 Cavitation When the temperature reaches the boiling point of the water, steam bobbles will be created in the liquid ring. These bobbles cannot exist when they enter the discharge side of the pump and therefore they will collapse.

  • Page 18: Installation And Start-Up

    Truck Master 3400 4 INSTALLATION AND START-UP 4.1 Securing the pump Installation requirements must be observed, otherwise there is a risk of damage The pump must be installed on a stable foundation, which must be level and stable, so that the pump is not twisted or exposed to a profile distortion.

  • Page 19: Connecting The Water

    Truck Master 3400 4.3 Connecting the water The water must be connected to the pump at the hose connection (C), see illustration below. If required, the hose nipple can be dismounted from (C) and mounted on desired location (A, B or D).

  • Page 20: Prior To Start-Up

    Truck Master 3400 4.5 Prior to start-up • Do not start the pump without water, as this will damage the mechanical shaft seals • Do not start the pump if it is completely filled with water • Do not start the pump before the grease cartridges have been activated, as this can damage the pump (if equipped) •...

  • Page 21: Service, Operation, Maintenance And Inspection Intervals

    Truck Master 3400 5 SERVICE, OPERATION, MAINTENANCE AND INSPECTION INTERVALS A failure to observe the inspection intervals described in table below may result in damage to the pump Section Operation Interval Drain liquid separator and pump to remove contaminants Daily...

  • Page 22: Lubrication Of Bearings

    Truck Master 3400 5.4 Lubrication of bearings Over-lubrication of bearings may result in bearing damage! Do NOT exceed the amount of grease specified below! The bearings must be lubricated with grease of type SKF LGWA2, per 500 duty hours. It is recommended to lubricate the bearings while pump is running.

  • Page 23: Troubleshooting

    Truck Master 3400 6 TROUBLESHOOTING Problem Cause Effect Corrective measure The pump is unable to • Water control valve is • Reduced output • Check water control create a vacuum closed valve • The pump can become • The pump is not damaged during •...

  • Page 24: Spare Parts And Tools

    Truck Master 3400 7 SPARE PARTS AND TOOLS 7.1 Marking and identification The pump is equipped with an identification plate as shown below. CE CONFORMITY MARK ORDER CONFIRMATION NO. / A NO. MANUFACTURING DATE / SERIAL NO. PRODUCT CODE TM 3400 R 0 S S B 2 0 T SD...

  • Page 25: How To Order

    Truck Master 3400 7.2 How to order Example: 3400 Model: 3400 3400 Rotation: Clockwise Counter clockwise Rotor type: Welded AISI 316 Pump housing: Cast iron EN-GJL-250; EN1561 Shell: Cast iron EN-GJL-250; EN1561 Flow plates: Cast iron EN-GJL-250; EN1561 Bronze GC-CU Sn10 DIN1705...

  • Page 26: Spare Parts - Generation 1

    Truck Master 3400 7.3 Spare parts - GENERATION 1 * - Included in gasket set. DOC9055M...
  • Page 27 Truck Master 3400 DOC1627376 DOC9055M...
  • Page 28 1620231 Flow plate Bronze 1620036 Rear cap Stainless steel 930000297 Roler bearing spherical Steel 1620208 Gasket set Truck Master 3400 930200022 Shaft nut Steel 1620208 Gasket set Truck Master 3400 1620208 Gasket set Truck Master 3400 910300455 Allen screw Steel...
  • Page 29 Truck Master 3400 Pos. Part number Description Qty. Material 915000050 Grease nipple Steel Direction arrow Aluminum 910300188 Plug Steel 925000477 Hose nipple Brass 915000196 Parallel key Steel 910300072 Allen screw Steel 910000480 Allen screw Steel 925200063 Elbow Stainless steel 927000161...

  • Page 30: Spare Parts - Generation 2

    Truck Master 3400 7.4 Spare parts - GENERATION 2 DOC9055M...
  • Page 31 Truck Master 3400 * - Included in gasket set. DOC1627468 DOC1627468 DOC9055M...
  • Page 32 1620282 Flow plate Bronze 1620036 Rear cap Stainless steel 930000297 Roler bearing spherical Steel 1620208 Gasket set Truck Master 3400 930200022 Shaft nut Steel 1620208 Gasket set Truck Master 3400 1620208 Gasket set Truck Master 3400 910300479 Allen screw Steel...
  • Page 33 Truck Master 3400 Pos. Part number Description Qty. Material 910300466 Allen screw Stainless steel 1620279 Service liquid supply pipe Steel 1624074 Label Plastic foil Identification plate Stainless steel 56** 915000225 Automatic lubricator LAGD 125/WA2 Plastic / grease 57** 915000232 Clamp for automatic lubricator...

  • Page 34: Adaptor

    Truck Master 3400 7.5 Adaptor DOC1634776_3 Pos. Part number Description Qty. Material DOC1 1634621 Adaptor Cast steel EN-GJS-400-15, EN 1563 1634768 Flange for adaptor Parker motor model: F12-152 ISO Cast steel EN-GJS-400-15, EN 1563 910000422 M20 Nut Steel DIN 934 FZV...

  • Page 35: Gasket Set

    Truck Master 3400 7.6 Gasket set DOC11587A Pos. Part number Description Qty. Material 922200155 Radial shaft seal 80x100x10 Rubber / Steel 930200025 Lock washer Steel 922200075 Radial shaft seal 62x85x10 Rubber / Steel 1620202 Gasket for pump housing / shell 3 mm...

  • Page 36: Special Tool Set

    Truck Master 3400 7.7 Special tool set DOC1629177_1 DOC1629177_1 Pos. Part number Description Qty. Material 1629171 Mandrel radial shaft seal Ø85 + Ø100 Plastic 1629117 Mechanical shaft seal tool Plastic 1629134 Alignment tool Steel 1629173 Machined bearing cap set Steel...
  • Page 37 Truck Master 3400 Notes: DOC9055M...
  • Page 38 Truck Master 3400 Notes: DOC9055M...
  • Page 39 Truck Master 3400 Notes: DOC9055M...
  • Page 40 Gamma Series is designed to handle the harshest industrial vacuum jobs. At the core of Samson Pumps’ activity is the strong belief that our liquid ring vacuum pumps must be of superlative quality for our customers to focus on what they do best.

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