Table of Contents
Related Manuals for Samson Ocean Master 450
Summary of Contents for Samson Ocean Master 450
- Page 1 INSTRUCTION MANUAL LIQUID RING PUMP OCEAN MASTER ® INSTRUCTION MANUAL FOR SAMSON LIQUID RING PUMP OCEAN MASTER 450 • Service • Technical data • Design of a system • Troubleshooting • Installation and start-up • Spare parts DOC9061D...
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Page 2: Table Of Contents
CONTENTS Introduction ..........................4 Declaration of conformity ......................4 Explanation of warning symbols ....................5 Field of application ........................5 Disposal ..........................5 Technical data .......................... 6 Dimensions ..........................6 Specifications .......................... 7 Power consumption and output ....................8 2.3.1 Performance ........................... - Page 3 Troubleshooting ........................21 Spare parts and tools ......................22 Marking and identification ..................... 22 How to order ......................... 23 Spare parts ..........................24 Adaptor ..........................28 Gasket set ..........................29 Special tool set ........................30 Ocean Master 450...
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Page 4: Introduction
Petersmindevej 21 DK-8800 Viborg Hereby declares that the following products: Liquid ring pump Ocean Master 250, Ocean Master 450, Ocean Master 700, Ocean Master 1000, Ocean Master SVF27 Conforms to the directive: Machinery Directive 2006/42/EC I hereby declare that the liquid ring pumps are in conformity with the following harmonized standards:... -
Page 5: Explanation Of Warning Symbols
1.4 Disposal Samson’s liquid ring pump is manufactured so that most of the device can be reused/recycled. Samson Pumps offer users of the company’s pumps the option of returning used pumps to be restored or scrapped. Alternatively, the pump must be taken apart and sorted into its separate components, by the customer (see section 7 for the pump’s material). -
Page 6: Technical Data
2 TECHNICAL DATA 2.1 Dimensions Ø18 Ø125 Ø50 DOC1627396B DOC16273... -
Page 7: Specifications
70 dB(A) Water volume Maximum radial load on drive shaft 1720 N Revolutions 1200 rpm 1800 rpm Pressure 150 mbar abs. 2 bar(g) Type of grease SKF LGWA2 Lubricating grease Automatic lubrication SKF LAGD 125/WA2 Weight 120 kg Ocean Master 450... -
Page 8: Power Consumption And Output
2.3 Power consumption and output PERFORMANCE OCEAN MASTER 450 2.3.1 Performance m3/h 20,00 17,50 15,00 12,50 10,00 7,50 5,00 2,50 - 1,00 - 2,00 - 3,00 - 4,00 - 5,00 - 6,00 - 7,00 - 8,00 - 9,00 m3/h DOC11584... -
Page 9: Consumption
2.3.2 Consumption 12,5 17,5 22,5 27,5 20,00 17,50 POWER 15,00 12,50 10,00 7,50 5,00 2,50 - 1,00 - 2,00 - 3,00 - 4,00 - 5,00 - 6,00 - 7,00 - 8,00 - 9,00 12,5 17,5 22,5 27,5 DOC11584 Ocean Master 450... -
Page 10: Handling And Transport
2.4 Handling and transport The pump must not be used if it is damaged or the identification plate is missing The pump must be transported in such way that it is not exposed to vibrations and impacts that can overload the bearings. The pump must be inspected for damages upon delivery. -
Page 11: Pump Storage And Draining Procedure
The pump can be fitted with valves in the draining connections. See below. After use with sea water it is recommended to drain and flush the pump with fresh water. DOC1627398 Ocean Master 450 DOC1627398 B ( 1 : 3 ) -
Page 12: Design Of A System
3 DESIGN OF A SYSTEM DOC1627418_1 Pos. Description Liquid ring pump 4-way valve Pressure gauge Regulating valve Water pump Pipe connection - Critical pipe Stop valve... -
Page 13: Piping
0,6 and 0,8 bar(g) when the pump is running unloaded. DOC1627418_3 3.3 Service liquid pump The water pump must be able to have a flow on 3000 l/h at a pressure at 1 bar(g) in order to get the full performance of the liquid ring pump. Ocean Master 450... -
Page 14: Pump Performance
3.4 Pump performance The pump performance can easily be found using the performance curves. • Plot in the lifting height and add the calculated pressure drop in meter water column. • Follow a horizontal line till you meet the performance curve. •... -
Page 15: Pressure Drop
200 mbar. Start with the static pressure + 200 mbar and find the flow from the curve. NOTE: Pressure drop above 100 mbar indicates that your pipe diameter is too small for the pump you are using. Ocean Master 450... -
Page 16: Service Liquid Requirement
3.6 Service liquid requirement If sea water is used as sealing water, it is recommended to flush the pump with fresh water after use and drain the pump afterwards. Before the pump is started again, remember to fill the pump to about shaft height before start up. Otherwise the pump will be started with dry run of the mechanical shaft seals, which will shorten the lifetime. -
Page 17: Installation And Start-Up
The service liquid must be connected to the pump at the hose connection, see illustration. DOC1627398_1 4.4 Transmission The pump can be connected direct or through belt transmission. For belt transmission, it must be ensured that the permissible radial force is not exceeded. See specifications. Ocean Master 450... -
Page 18: Prior To Start-Up
4.5 Prior to start-up • Do not start the pump without service liquid, as this will damage the mechanical shaft seals • Do not start the pump if it is completely filled with service liquid • Do not start the pump before the grease cartridges have been activated, as this can damage the pump (if equipped) •... -
Page 19: Service, Operation, Maintenance And Inspection Intervals
It is only allowed to use automatic lubricator of type LAGD 125/WA2. 5.2 Winterization If the pump needs to be used at a temperature below freezing point of the service liquid, it is necessary to protect the liquid from freezing by adding anti freeze liquid. Ocean Master 450... -
Page 20: Lubrication Of Bearings
5.3 Lubrication of bearings Over-lubrication of bearings may result in bearing damage! Do NOT exceed the amount of grease specified below! The bearings must be lubricated with grease of type SKF LGWA2, per 500 duty hours. It is recommended to lubricate the bearings while pump is running. Lubrication interval per 500 duty hours Drive end (DE) Non drive end (NDE) -
Page 21: Troubleshooting
(critical pipe) pressure to vacuum Leakage from the • Damaged shaft seal • Bearings may become • Stop the pump bearing housing’s drain damaged and contact the holes manufacturer • Potential risk of explosive gas leak Ocean Master 450... -
Page 22: Spare Parts And Tools
7 SPARE PARTS AND TOOLS 7.1 Marking and identification The pump is equipped with an identification plate as shown below. CE CONFORMITY MARK ORDER CONFIRMATION NO. / A NO. MANUFACTURING DATE / SERIAL NO. PRODUCT CODE Configuration example: OM 450 R 0 S S B 0 0 S SD Type: Model: Rotation:... -
Page 23: How To Order
Cast iron EN-GJL-250; EN1561 Flow plates: Cast iron EN-GJL-250; EN1561 Stainless steel AISI 316 Mechanical shaft seals: NBR / AISI 316 Gaskets: Oakenstrong Colour: Grey primer Ocean Master Blue On request Documentation: Samson standard ATEX Zone 1 ATEX Zone 0 Ocean Master 450... -
Page 24: Spare Parts
7.3 Spare parts... - Page 25 * - Included in gasket set. DOC1627396_2 Ocean Master 450...
- Page 26 Stainless steel 1623061 Bearing cover NDE Cast iron 1623062 Bearing cover DE Cast iron 930000081 Ball bearing Steel 1601003 Gasket set Ocean Master 450 1601003 Gasket set Ocean Master 450 Direction arrow Aluminum 915000197 Grease nipple Steel 910000020 Bolt Steel...
- Page 27 910100002 Washer Steel 1623027 Spacer for ball guide Stainless steel 47** 915000217 Plastic pipe 0,3 m Plastic 48** 915000217 Plastic pipe 0,3 m Plastic * -See section 7.1 for identification of pump. **-Optional. Not equipped as standard. Ocean Master 450...
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Page 28: Adaptor
7.4 Adaptor DOC1627401_1 Pos. Part number Description Qty. Material 1613110 Bush Steel 1634738 Adaptor for hydraulic motor Steel 910000160 M12x25 set screw Steel 910100016 M12 washer Steel 910300182 Plug 1” Steel 910300445 M12x40 socket set screw Steel 915000054 Grease nipple Steel 932400120 Rubber element... -
Page 29: Gasket Set
Gasket for pump housing / flow plate 0,4 mm Paper 1623066 Gasket for bearing cover 1 mm Rubber 1623024 Gasket for bearing cover 0,4 mm (<2012) Paper 922100359 O-ring Ø74,50x3,00 Rubber See spare parts drawing (DOC1627396_2) for positions. Ocean Master 450... -
Page 30: Special Tool Set
7.6 Special tool set DOC1629268_1 DOC1 Pos. Part number Description Qty. Material 1629136 Bearing tool Steel 1629196 Mandrel radial shaft seal Ø30 + Ø45 Plastic 1629197 Mandrel mechanical shaft ring Plastic 1629194 Guide pin M8 Steel 910300428 Socket set screw Steel 1629193 Bearing mounting tool... - Page 31 Notes: Ocean Master 450...
- Page 32 SAMSON PUMPS Samson Pumps is the only company in the world to specialise exclusively in liquid ring vacuum pumps. Samson pumps are made in Denmark and used around the globe. We offer worldwide delivery, and we export to more than 80 countries around the world.
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