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Summary of Contents for Samson TRUCK MASTER 2500
- Page 1 INSTRUCTION MANUAL LIQUID RING PUMP TRUCK MASTER 2500 ® INSTRUCTION MANUAL FOR SAMSON LIQUID RING PUMP TRUCK MASTER 2500 • Service • Technical data • Design of a system • Troubleshooting • Installation and start-up • Spare parts DOC9056J...
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Page 2: Table Of Contents
CONTENTS Introduction ..........................4 Declaration of conformity ......................4 Explanation of warning symbols ....................5 Field of application ........................5 Disposal ..........................5 Technical data .......................... 6 Dimensions ..........................6 Specifications .......................... 7 Power consumption and output ....................8 2.3.1 Vacuum .......................... - Page 3 Inspection and cleaning of internal channels ................ 22 Troubleshooting ........................23 Spare parts and tools ......................24 Marking and identification ..................... 24 How to order ......................... 25 Spare parts ..........................26 Adaptor ..........................30 Gasket set ..........................31 Special tool set ........................32 Truck Master 2500...
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Page 4: Introduction
Hereby declares that the following products: Liquid ring pump Truck Master 350, Truck Master 600, Truck Master 1600, Truck Master 2500, Truck Master 3400 Conforms to the directive: Machinery Directive 2006/42/EC I hereby declare that the liquid ring pumps are in conformity with the following harmonized standards:... -
Page 5: Explanation Of Warning Symbols
1.4 Disposal Samson’s liquid ring pump is manufactured so that most of the device can be reused/recycled. Samson Pumps offer users of the company’s pumps the option of returning used pumps to be restored or scrapped. Alternatively, the pump must be taken apart and sorted into its separate components, by the customer (see section 7 for the pump’s material). -
Page 6: Technical Data
2 TECHNICAL DATA 2.1 Dimensions 1074 M16x2 Ø107 Ø180 DOC1627354_1D DOC1627354_1D... -
Page 7: Specifications
Heat input for cooler calculation 1400 rpm 41 kW 1500 rpm 48 kW Revolutions 1200 rpm 1500 rpm Pressure 150 mbar abs. 1 bar(g) Type of grease SKF LGWA2 Lubricating grease Automatic lubrication SKF LAGD 125/WA2 Weight 321 kg Truck Master 2500... -
Page 8: Power Consumption And Output
2.3 Power consumption and output 2.3.1 Vacuum Vacuum Flow 1261 1846 1777 1803 1852 1846 1860 [m³/h] Flow 1442 1545 1596 1699 1709 1738 1200 [rpm] Consumption [kW] Torque [Nm] Flow 1522 1941 1914 1963 1972 1980 1965 [m³/h] Flow 1136 1517 1665... -
Page 9: Correction Factor - Temperature
50°C 100% saturated and service liquid temperature of 15°C. Suction pressure % Vacuum Correction factor wet gas K 1,34 1,28 1,15 1,13 1,09 1,08 1,07 The performance of the pump can thereby be calculated as: Truck Master 2500... -
Page 10: Handling And Transport
2.4 Handling and transport The pump must not be used if it is damaged or the identification plate is missing The pump must be transported in such way that it is not exposed to vibrations and impacts that can overload the bearings. The pump must be inspected for damages upon delivery. -
Page 11: Pump Storage And Draining Procedure
When emptying the pump, it is important that all chambers inside the pump are emptied. The pump can be fitted with valves in the draining connections. See below. DOC1627356_1 DOC1627356_1 Truck Master 2500... -
Page 12: Design Of A System
3 DESIGN OF A SYSTEM DOC1627390 Pos. Description Liquid ring pump Non return valve 4-way valve Vacuum limiter Service liquid valve Fan cooler Liquid separator Dome valve... -
Page 13: Function And Design Of A Liquid Separator
Air flow [m³/h] øD minimum [mm] 2500 2400 2300 2200 2100 2000 DOC1627391 øD so the velocity is below 3 m/s H=4 to 6*d depending on the geometry. A smooth diameter conversion will give a low factor. Truck Master 2500... -
Page 14: Air Cooling With Fan Cooler
3.2 Air cooling with fan cooler Compression of air inside the liquid ring pump will create heat that is transferred to the service liquid. Therefore, it can be necessary to install a fan cooler depending on the expected use, the climate etc. The time it takes to heat up the water also depends on for example ambient temperature, suction pressure, amount of water and the cooling effect in the truck itself. -
Page 15: Fan Cooler
First, we have to reduce the radiator effect based on a temperature difference of 12°C. = 20 = 12 kW out Truck The total cooling effect required is thereby: 35 - 12 = 23 kW out Pump out Truck Truck Master 2500... -
Page 16: Water Consumption
Summary Pump model Description Truck Master 2500 Heat input from technical specifications 35 kW in Pump Ambient temperature 28°C Maximum Working Temperature of the water. This is determined by you. The temperature 40°C has influence on the pump performance Temperature difference Δ... -
Page 17: Cavitation
Due to economical aspect it is more efficient to drain the liquid separator and refill with fresh water instead of protecting with glycol and drain the separator more rarely. Truck Master 2500... -
Page 18: Installation And Start-Up
4 INSTALLATION AND START-UP 4.1 Securing the pump Installation requirements must be observed, otherwise there is a risk of damage The pump must be installed on a stable foundation, which must be level and stable, so that the pump is not twisted or exposed to a profile distortion. -
Page 19: Connecting The Service Liquid
The pump can be connected direct or through belt transmission. For belt transmission, it must be ensured that the permissible radial force is not exceeded. See specifications. For belt transmission, note the direction of rotation, see illustration below. DOC1627416_1 Truck Master 2500... -
Page 20: Prior To Start-Up
4.5 Prior to start-up • Do not start the pump without service liquid, as this will damage the mechanical shaft seals • Do not start the pump if it is completely filled with service liquid • Do not start the pump before the grease cartridges have been activated, as this can damage the pump (if equipped) •... -
Page 21: Service, Operation, Maintenance And Inspection Intervals
It is only allowed to use automatic lubricator of type LAGD 125/WA2. 5.3 Winterization If the pump needs to be used at a temperature below freezing point of the service liquid, it is necessary to protect the liquid from freezing by adding anti freeze liquid. Truck Master 2500... -
Page 22: Lubrication Of Bearings
5.4 Lubrication of bearings Over-lubrication of bearings may result in bearing damage! Do NOT exceed the amount of grease specified below! The bearings must be lubricated with grease of type SKF LGWA2, per 500 duty hours. It is recommended to lubricate the bearings while pump is running. Lubrication interval per 500 duty hours Drive end (DE) Non drive end (NDE) -
Page 23: Troubleshooting
Leakage from the • Damaged shaft seal • Bearings may become • Stop the pump bearing housing’s drain damaged and contact the holes manufacturer • Potential risk of explosive gas leak Truck Master 2500... -
Page 24: Spare Parts And Tools
7 SPARE PARTS AND TOOLS 7.1 Marking and identification The pump is equipped with an identification plate as shown below. CE CONFORMITY MARK ORDER CONFIRMATION NO. / A NO. MANUFACTURING DATE / SERIAL NO. PRODUCT CODE Configuration example: TM 2500 R 0 S S B 0 0 T SD Type: Model: Rotation:... -
Page 25: How To Order
Cast iron EN-GJL-250; EN1561 Flow plates: Cast iron EN-GJL-250; EN1561 Bronze GC-CU Sn10 DIN1705 Mechanical shaft seals: NBR / AISI 316 Gaskets: Oakenstrong Colour: Grey primer Truck Master Orange On request Documentation: Samson standard ATEX Zone 1 ATEX Zone 0 Truck Master 2500... -
Page 26: Spare Parts
7.3 Spare parts... - Page 27 * - Included in gasket set. DOC1627359_1 Truck Master 2500...
- Page 28 Stainless steel 1615034 Rotor L Stainless steel 1615010 Flow plate Cast iron 1615036 Flow plate Bronze 1615045 Gasket set Truck Master 2500 1615012 Shell Cast iron 1615045 Gasket set Truck Master 2500 1615014 Flow plate Cast iron 1615038 Flow plate...
- Page 29 Pos. Part number Description Qty. Material 1615045 Gasket set Truck Master 2500 1615045 Gasket set Truck Master 2500 1615045 Gasket set Truck Master 2500 1615045 Gasket set Truck Master 2500 1615045 Gasket set Truck Master 2500 1615045 Gasket set Truck Master 2500...
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Page 30: Adaptor
932400049 HRC rubber element 180 932400048 Half coupling HRC-F 180 For Taperlock 2517 932300004 Taperlock bush 2517-48 932300003 Taperlock bush 2517-45 922200266 Sealing ring 50x7x8 DIN 3760A NBR TYpe: OA 915000050 Grease nipple M8x1,25 H1 910300186 Plug 3/4” black conical hexagon. 910300079 M12x55 Allen bolt DIN 912 stainless steel A4 910000508... -
Page 31: Gasket Set
O-ring Ø23,39x3,53 Rubber 922100368 O-ring Ø113,97x2,62 Rubber 922100369 O-ring Ø30,0x3,0 Rubber 922200225 Radial shaft seal 60x80x8 Rubber / Steel 922200266 Radial shaft seal 50x72x8 Rubber / Steel 930200016 Lock washer Steel See spare parts drawing (DOC1627359_1) for positions. Truck Master 2500... -
Page 32: Special Tool Set
7.6 Special tool set DOC1629241_1 DOC1629241_ Pos. Part number Description Qty. Material 1629239 Mandrel radial shaft seal Ø50 + Ø60 Plastic 1629237 Machined bearing cap complete Steel 1629190 Bearing mounting tool set NDE Steel 1629191 Bearing mounting tool set DE Steel 1629235 Bearing tool set... - Page 33 Notes: Truck Master 2500...
- Page 34 Notes:...
- Page 35 Notes: Truck Master 2500...
- Page 36 SAMSON PUMPS Samson Pumps is the only company in the world to specialise exclusively in liquid ring vacuum pumps. Samson pumps are made in Denmark and used around the globe. We offer worldwide delivery, and we export to more than 80 countries around the world.
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