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Relion 605 series ® Feeder/Motor protection and control / Relion 605 series ® Relion 605 series ® Feeder/Motor protection REF601/REJ601/REM601 Application Manual...
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Copyright This document and parts thereof must not be reproduced or copied without written permission from ABB, and the contents thereof must not be imparted to a third party, nor used for any unauthorized purpose. The software or hardware described in this document is furnished under a license and may be used, copied, or disclosed only in accordance with the terms of such license.
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In case any errors are detected, the reader is kindly requested to notify the manufacturer. Other than under explicit contractual commitments, in no event shall ABB be responsible or liable for any loss or damage resulting from the use of this manual or the application of the equipment.
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(EMC Directive 2004/108/EC) and concerning electrical equipment for use within specified voltage limits (Low-voltage directive 2006/95/EC). This conformity is the result of tests conducted by ABB in accordance with the product standards EN 50263 and EN 60255-26 for the EMC directive, and with the product standards EN 60255-1 and EN 60255-27 for the low voltage directive.
Table of contents Table of contents Section 1 General ..............5 This manual ..................... 5 Intended audience ................... 5 Document revision history ................5 Document symbol and conventions ..............6 Section 2 REM601 overview ..Error! Bookmark not defined. Overview ............Error! Bookmark not defined. Product version history ..................
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Table of contents Earth Fault Protection................... 17 4.2.1 Functionality .................... 17 4.2.2 Principle of Operation ................17 4.2.3 Setting range of Earth fault Overcurrent Protection ........ 18 Three Phase Inrush Detector ......Error! Bookmark not defined. Negative-sequence overcurrent protection ..........18 4.4.1 Functionality ....................
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Table of contents 4.14 Breaker control and Trip command operation ..........42 4.15 Trip Circuit Supervision ................. 42 Section 5 Use of LHMI ............44 Overview ....................... 44 5.1.1 LED’s ......................44 5.1.2 LCD display ....................45 5.1.3 Navigation ....................45 5.1.4 Authorization ....................
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Table of contents Accessories and ordering data ..............74 Setting table ....................75 6.10 Earthing of relay and Bonding of sensor cable shield ........81 6.10.1 Earthing of relay ..................81 6.10.2 Shield connection at relay side (Sensor variant)........82 REF601 / REJ601 / REM601 Application Manual...
Section 1 1MDU07212-YN Rev. D General Section 1 General This manual This manual contains application and functionality descriptions and connection diagrams, input and output signals, setting parameters and technical data. The manual can be used as a technical reference during the engineering phase, installation and commissioning phase, and during normal service.
Section 1 1MDU07212-YN Rev. D General Document symbol and conventions This publication includes the following icons that point out safety-related conditions or other important information: Safety indication symbols The information icon alerts the reader to important facts and conditions. Non-observance can result in death, personal injury or substantial property damage Breaking the sealing tape on the upper handle of the device will result in loss of warranty and proper operation will no longer be...
The relay provides an optimized composition of protection, monitoring and control functionality in one unit, with the best performance usability in its class and is based on ABB’s in-depth knowledge of protection and numerical technology. The common features of REF601/REJ601/REM601 includes: ...
Section 2 1MDU07212-YN Rev. D REF601/REJ601/REM601 overview Internal fault indications have the highest priority on the LHMI. None of other LHMI indications can override the internal fault indication. An indication about the fault is shown as a message on the LHMI. The internal fault code indicates the type of internal IED fault Table 2: Internal fault indications and fault codes...
Section 2 1MDU07212-YN Rev. D REF601/REJ601/REM601 overview Additionally, the relay count the number of phase fault trip and earth fault trip into dedicated trip counters. These trip counters cannot be reset by the user and are stored in nonvolatile memory. The values of fault records and trip counters are accessible locally LHMI and remotely via communication interface of the relay.
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Section 2 1MDU07212-YN Rev. D REF601/REJ601/REM601 overview Table 3: List of event types and related description, continue Event type Description Data considered Protection start Start event by I>,I>>, I>>> ,Io> OR Io>> will Start I> ↑ be captured as individual event for both Start I>>...
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Section 2 1MDU07212-YN Rev. D REF601/REJ601/REM601 overview Table 3: List of event types and related description, continue Event type Description Data considered Blocking When blocking by binary input, And shall BI Blocking ↑ have event for both rising & dropping BI Blocking ↓...
Section 2 1MDU07212-YN Rev. D REF601/REJ601/REM601 overview Table 3: List of event types and related description, continue Event type Description Data considered Binary input On binary input 1, 2, 3, 4 activation and BI 1 ↑ , BI 2 ↑, 1, 2, 3, 4 deactivation respectively BI 3 ↑...
Section 3 1MDU07212-YN Rev. D Technical Data Section 3 Technical Data For detailed technical data please refer the product guide. Section 4 Protection and Control Function Three Phase Overcurrent Protection 4.1.1 Functionality The three-phase overcurrent protections can be used as three phase non-directional overcurrent and short-circuit protection for feeders.
Section 4 1MDU07212-YN Rev. D Protection and Control Function Table 5: Setting ranges Non-directional overcurrent protection, High stage 3I>>, 50-1 Description Value 0.2...25 x In in steps 0.001, infinite for CT variant Setting range of pick-up current I>> 0.2…20 x In in steps 0. 001, infinite for sensor variant Operation mode Definite time Operate time delay (DMT) t >>...
Section 4 1MDU07212-YN Rev. D Protection and Control Function 4.2.3 Setting range of Earth fault Overcurrent Protection Table 7: Setting ranges Non-directional earth fault protection, Low stage Io>, 51N Description Value Nominal value of earth current 1 A or 5A for CT variant, 1A for sensor variant Setting range of pick-up current Io>...
Section 4 1MDU07212-YN Rev. D Protection and Control Function 4.3.2 Principle of Operation The function is based on the measurement of negative sequence current. In a fault situation, the function starts when the negative sequence current (I2) exceeds the set value. When the set definite time operation timer has reached the value set by the operate delay time, the OPERATE output is activated.
Section 4 1MDU07212-YN Rev. D Protection and Control Function The phase discontinuity protection will be inhibited when all phase currents fall below 0.1 x In. The protection could be blocked by settings or via binary input of the relay. Table 10: Setting ranges Phase discontinuity protection Parameter Value (Range)
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Section 4 1MDU07212-YN Rev. D Protection and Control Function Figure 3: Circuit breaker failure protection functional module diagram The measured phase currents are compared phasewise to the set I . Similarly the CBFP neutral current is compared to the set I .
Section 4 1MDU07212-YN Rev. D Protection and Control Function However in case where CB closed position information is also used, the timer resets immediately when CB closed position changes to False (i.e. CB opens). Inter-trip receive function This block accepts the breaker failure inter trip input from the other IED. The input is accepted on receipt of binary input BF RECTRIP provided its own BF STAGE2 is not active.
Section 4 1MDU07212-YN Rev. D Protection and Control Function 4.7.2 Principle of operation Initialization logic There are two methods by which function can be initialized. The method to be used depends on O→I start mode setting. Possible options for this settings are ...
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Section 4 1MDU07212-YN Rev. D Protection and Control Function Figure 5: Auto reclose control O→I cycle 2 … 4 are initiated with a protection trip signal according the selected initiation logic during the set reclaim time t . which is started by close command of the previous O→I cycle.
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Section 4 1MDU07212-YN Rev. D Protection and Control Function Table 12 Setting ranges for Auto-reclose function I <-> O, 79, continue Parameter Description Range Unit Step Default Pulse tp Auto reclose pulse time 0.2 … 20.0 [s] Dead time for first auto reclose Cycle t1 0.20 …...
Section 4 1MDU07212-YN Rev. D Protection and Control Function Thermal overload protection 4.8.1 Functionality The thermal overload protection protects the apparatus from overheating, which causes the premature insulation failures. The protection function has two modes of operation, one for static apparatus like cables, feeders and transformers (REF601 and REJ601) and an additionally mode for motor / rotating machines (only available in REM601).
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Section 4 1MDU07212-YN Rev. D Protection and Control Function Thermal characteristic warming condition at diabatic behavior: ∆ −( = + (( − ) ∗ (1 − ↑ ϑ = new value of thermal image ϑ...
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Section 4 1MDU07212-YN Rev. D Protection and Control Function The thermal model used during cooling condition for rotating machines is: ∆ −( + ( − ( ) ∗ ↓ ϑ = new value of thermal image ϑ...
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Section 4 1MDU07212-YN Rev. D Protection and Control Function Option 1: When the power is restored after Δt, the new value of current after power on will be considered (which can be more or less compared to when power was interrupted) to calculate new value of thermal image for Δt.
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Section 4 1MDU07212-YN Rev. D Protection and Control Function Table 15: Setting range for thermal overload protection 3Ith, 49, continue Parameter Description Range Unit Step Default ϑ Percentage by which ϑ will 10… 100 trip be increased in emergency mode Options for calculating thermal Mode ϑ...
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Section 4 1MDU07212-YN Rev. D Protection and Control Function 4.9.2 Principle of operation Startup detection The starting condition of the motor is detected by startup detection. The function initially recognizes the de-energized condition of the motor when the values of all three phase currents are less than 0.12xIb for longer than 5s.
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Section 4 1MDU07212-YN Rev. D Protection and Control Function The calculation is stopped once motor is in running condition. In case if speed switch is employed, deactivation of speed switch indicates that the motor is now rotating and I t protection is blocked. Cumulative startup protection This function protects the motor from an excessive number of startups.
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Section 4 1MDU07212-YN Rev. D Protection and Control Function 4.9.2.2 Inputs to Motor startup / Stalling protection Table 19: Inputs to startup supervision/stalling protection I2t n<, 51LRS/14/48/66 Parameter Type Description REAL Phase A current REAL Phase B current REAL Phase C current Input signal for showing the motor is not Spd Sw BOOL...
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Section 4 1MDU07212-YN Rev. D Protection and Control Function Table 21: Setting ranges Phase reversal protection Parameter Value (Range) Start value, ‘I2R>” 0.1…1.5 x Ib, in steps of 0.01 Operate delay time, ‘tI2R>’ 0.1 … 300 sec, in steps of 0.1 Block the negative phase sequence 0 = No, 1 = Yes protection...
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Section 4 1MDU07212-YN Rev. D Protection and Control Function Table 21: Setting ranges Under current protection Parameter Value (Range) Start value, ‘3I<” 0.12…0.80 x Ib, in steps of 0.01 Operate delay time, ‘t3I<’ 0. … 30 s, in steps of 0.1 Block the phase reversal protection 0 = No, 1 = Yes Operation accuracy...
Section 4 1MDU07212-YN Rev. D Protection and Control Function 4.13.2 Principle of operation This module counts the operation time. When current in any phase exceeds 0.12xIn the counter is activated and starts counting. The count is continuously added to the time duration until all current drops below 0.12xIn.
Section 4 1MDU07212-YN Rev. D Protection and Control Function ( ∗ ) = ) − 1 Where, = operate time in seconds = time multiplier = measured current value Iset = set start current value The slope of the time/current characteristics shall be determined by the constants α...
Section 4 1MDU07212-YN Rev. D Protection and Control Function 4.14.4 RI type characteristic The RI-type characteristic is a special characteristic used mainly in combination with existing mechanical relays. The characteristic is based on the following mathematical expression: = ...
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Section 4 1MDU07212-YN Rev. D Protection and Control Function By default all binary outputs are NO (Normally Open). (Exception: BO1 in CEI configuration is NC (Normally Close) During non-availability of power, binary output configured as Inverted will open and its status will be restored only after availability of power.
Section 4 1MDU07212-YN Rev. D Protection and Control Function 4.16 Configurable LED The relay has total five LED’s for user defined signaling. The can be configured with the same signals as the binary output contacts. They can be individually configured for following different operating modes: 1.
Section 4 1MDU07212-YN Rev. D Protection and Control Function 4.17 Configurable Binary Inputs The IED has four binary inputs BI1 to BI4. Each binary input can be configured individually and supports various features. Binary input BI1 is fixed for blocking operation, whereas BI2 to BI4 are used for other than blocking operation.
Section 4 1MDU07212-YN Rev. D Protection and Control Function 4.18 Breaker control and Trip command operation Relay supports breaker control operation. The control operation can be done from control push-buttons provided on relay front, from remote via MODBUS communication or from signals wired to relay binary inputs duly configured for control operation.
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Section 4 1MDU07212-YN Rev. D Protection and Control Function Whenever TCS functionality is enabled, it is recommended to connect R Otherwise, TCS sees a faulty trip circuit in open circuit breaker position. Table 26: TCS functionality parameters and selection range Name Value (Range) Unit...
Section 5 1MDU07212-YN Rev. D Use of LHMI Section 5 Use of LHMI Overview Figure 10: Local HMI of relay REF601/REJ601/REM601 The local HMI of the relay contains following elements: LED indicators LCD display Navigation buttons / keys The LHMI is used for setting, monitoring and controlling.
Section 5 1MDU07212-YN Rev. D Use of LHMI 5.1.2 LCD display The LHMI includes a 2 x 16 character LCD display which supports English and Chinese characters. 5.1.3 Navigation The LHMI keypad consists of push buttons which are used to navigate in different views or menus.
Section 5 1MDU07212-YN Rev. D Use of LHMI 5.1.4 Authorization To protect the relay from unauthorized access and to maintain the integrity of information, the relay is armed with a three level, role based user authentication system with individual password for operator, engineer and administrator level. To access the relay by any category of user, supported two different type of password protection as listed below: ...
Section 5 1MDU07212-YN Rev. D Use of LHMI In case of wrong password being entered by the user, automatically the operator user category is selected. The selected category will pop up for one second before the main menu is shown. Sequence looks as follow: Figure 11: Login process of relay REF601 / REJ601/REM601 Password configuration...
Section 5 1MDU07212-YN Rev. D Use of LHMI LHMI menu navigation 5.2.1 Default screen The default view of the relay displays the largest phase current and earth current which is indicated in Fig. 10. The relay returns to default screen after 5 minutes if no key is pressed.
Section 5 1MDU07212-YN Rev. D Use of LHMI 5.2.3 Menu – Measurement Submenu Measurement shows analogue input values as primary or as secondary values according to primary and secondary current of current transformer selected in the submenu configuration – settings. Also it shows binary input and output status at the relay terminal.
Section 5 1MDU07212-YN Rev. D Use of LHMI 5.2.4 Menu – Fault record Submenu Fault record shows under Recorded Current the fault records for the last five protection trips and the values for trip counters segregated in phase fault trips and earth fault trips.
Section 5 1MDU07212-YN Rev. D Use of LHMI 5.2.6 Menu – Setting Submenu Settings and respective submenus shows and allows depending on the user right to change all protection parameters and communication parameters. Remark: To modify settings needs user rights of Setting or Admin user. ...
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Section 5 1MDU07212-YN Rev. D Use of LHMI Settings Setting Group Setting Group 1 ; 2 No. of SG:X Setting Group 1 ; 2 Active SG:X Setting Group 1 ; 2 Edit SG I> I>> I>>> Base functionality in all product variants I0>...
Section 5 1MDU07212-YN Rev. D Use of LHMI 5.2.7 Menu – Configuration Submenu Configuration and respective submenus shows and allows depending on the user right to change Blocking of particular protection stage or remote trip activation Relay configuration settings like sensor type selection and earth current calculation method ...
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Section 5 1MDU07212-YN Rev. D Use of LHMI Configuration Blocking 3I>/I0>BF Trigger BI Configuration BO Configuration Configuration Configuration Inrush Factory Settings Load :YYY Protection Reset Clock Settings Trip Circuit Supervision- TCS Counter OPTS Note * – only available when respective function in IED configuration REF601 / REJ601 / REM601 Application Manual...
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Section 5 1MDU07212-YN Rev. D Use of LHMI BI Configuration Bin. Input 1234 - – Input non inverted Inverted ---- I – Input inverted Bin. Input 1234 I> Block ---- Bin. Input 1234 I>> Block ---- Bin. Input 1234 CB Ctl Blk ---- Bin.
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Section 5 1MDU07212-YN Rev. D Use of LHMI BO behavior type: BO inversion BO Configuration 1 2 3 4 5 6 P – Pulse type (200ms) S – Self reset type “-” – non inverted Conf-P-P-P-S-P-P L – Lockout H – Hold type I –...
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Section 5 1MDU07212-YN Rev. D Use of LHMI 12345 S – Self reset type LED behavior type: Configuration Conf HHSHH H – Hold type 12345 I> Start ----- 12345 I2tn< Mstr----- 12345 12345 I> Trip X---- BF RecTrip----- 12345 I2tn< Trip----- 12345 12345 I>>...
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Section 5 1MDU07212-YN Rev. D Use of LHMI Model Name IEC / CEI 0-16 Configuration XXXXXXXX I0 Measurement XXXXXXXX English; German; French; Portuguese; Language Spanish; Italian; US English; Turkish; English Chinese XXXXXX If user select “1A” or “5A” If user select “Sensor” 20…9999 250 or 80 XXXX...
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Section 5 1MDU07212-YN Rev. D Use of LHMI Inrush Inrush 30; 50 Ratio :XXXX % Inrush For Sensor – 00.20; 20.00 I inr :XX.XX In – 00.20; 25.00 For CT Factory Settings NO; YES Load :YYY Protection Reset NO; YES Clock Settings Date Settings DD/MM/YYYY...
Section 5 1MDU07212-YN Rev. D Use of LHMI 5.2.8 Menu – Test Submenu Test and respective submenus shows and allows depending on the user right to perform several kind of tests to verify the IED functionality: Test -> Hardware: Enables Internal Hardware Tests, which includes LCD check, Keyboard check and LEDs check.
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Section 5 1MDU07212-YN Rev. D Use of LHMI 5.2.8.1 Menu – Hardware Following functionalities can be tested through this menu. LCD Test Keyboard Test LED Test Test Test Test NO; YES NO; YES Hardware :YYY Hardware :YYY Select ‘Yes’...
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Section 5 1MDU07212-YN Rev. D Use of LHMI Keyboard Test Press BACK Key if user presses ‘BACK’ Key if user presses ‘BACK’ Key key not pressed or timeout key not pressed or timeout Test Successful Test Failed Press NEXT Key if user presses ‘NEXT’...
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Section 5 1MDU07212-YN Rev. D Use of LHMI LED TEST LED Test Toggle LEDs Toggle LEDs Test Continue Test Continue YES:UP NO:DOWN YES:UP NO:DOWN NO or timeout to confirm NO or timeout to confirm Select ‘Yes’ with: Select ‘Yes’ with: Confirm with: Confirm with: will lead to exit test...
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Section 5 1MDU07212-YN Rev. D Use of LHMI 5.2.8.3 Submenu – Functional test Submenu functional test allows performing simulation of each protection function by giving a test current to the selected protection function. Test Functional Test NO; YES Functional I> :YYY Functional Test NO;...
Section 5 1MDU07212-YN Rev. D Use of LHMI 5.2.9 Access level This menu provides the password change facility for the different access levels. Only Admin can change the password of the other access levels. Activating edit mode by pressing Enter and Cancel button together can change password. User can then enter new password.
Check the relay for transport damages. If the product has been damaged, a claim should be made to the transport contractor and the local representative of ABB should be promptly notified. Compare the type designation of the product with the ordering information to verify that you have received the right product.
Section 6 1MDU07212-YN Rev. D Installation Relay wiring The connection wiring to the relay should be made by using single strand wire or stranded wire with the use of insulated crimp terminal to maintain the insulation requirements. The wire with below indicated cross-section should be used for control wiring: ...
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Section 6 1MDU07212-YN Rev. D Installation Figure 28: Overall mounting dimension of REF601/REJ601/REM601 with CT variant Figure 29: Overall mounting dimension of REF601/REJ601/REM601 with Sensor variant REF601 / REJ601 / REM601 Application Manual...
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Section 6 1MDU07212-YN Rev. D Installation Panel door Press fit mechanism 151.5 ± 0.5 Figure 30: Panel mounting details of REF601/REJ601/REM601 REF601 / REJ601 / REM601 Application Manual...
Section 6 1MDU07212-YN Rev. D Installation Terminal diagram Relay terminal / connection diagram for both conventional CT as well sensor variant shall be as the relay. Figure 31: Connection diagram of relay REF601 /REJ601/REM601 with CT variant REF601 / REJ601 / REM601 Application Manual...
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Section 6 1MDU07212-YN Rev. D Installation Figure 32: Connection diagram of relay REF601 /REJ601/REM601 with Sensor variant REF601 / REJ601 / REM601 Application Manual...
Section 6 1MDU07212-YN Rev. D Installation Relay ordering information The relay type and serial number label identifies the protection relay. An order number label is placed on the side of the relay. The order number consists of a string of codes generated from the hardware and software modules of the relay. The serial number and order number label is placed on side of relay.
Section 6 1MDU07212-YN Rev. D Installation Accessories and ordering data Table 29: REF601/REJ601/REM601 accessories and ordering data Item Order number RE_601 communication card CIM601BNNNNBANXH REF601 / REJ601 / REM601 Application Manual...
Section 6 1MDU07212-YN Rev. D Installation 6.10 Earthing of relay and Bonding of sensor cable shield 6.10.1 Earthing of relay The earth lead must be at least 6.0 mm2. If the length of the earth lead is long, the cross section of the wire must be increased. To improve the immunity against high frequency distortion it is recommended to use flat braided copper wire as the earth lead.
Section 6 1MDU07212-YN Rev. D Installation 3. Tighten the protective earth screw. 4. Support the earth lead so that it cannot break or weaken. Be aware of the mechanical, chemical and electrochemical environment. 6.10.2 Shield connection at relay side (Sensor variant) ...
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Contact us ABB India Limited Distribution Automation Maneja Works Vadodara-390013, India Phone: +91 265 2604386 Fax: +91 265 2638922 ABB Oy Medium Voltage Products, Distribution Automation P.O. Box 699 FI-65101 VAASA, Finland Phone: +358 10 22 11 Fax: +358 10 22 41094...