Avoiding Liquid Shocks; Maintenance; Preparation; Work To Be Carried Out - BOCK FK30 Assembly Instructions Manual

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5| Commissioning
The compressor shaft is sealed to outside using a shaft seal. The sealing element rotates with the
shaft.
The following is especially important to ensuring fault-free operation:
The complete refrigerant circuit must be correctly executed and clean inside.
Heavy shocks and vibrations to the shaft as well as continuous cyclic operation are to be avoided.
The sealing surfaces can stick together during prolonged downtimes (e.g. winter). Therefore, run
the system every 4 weeks for 10 minutes.
5.8 Avoiding liquid shocks
ATTENTION
To avoid liquid shocks, the following points should be observed:
The complete refrigeration plant must be correctly designed and executed.
The capacities of all components must be compatible (particularly evaporator and expansion
valve).
Suction gas superheating at the evaporator output should be at least 7 – 10 K (check setting of
the expansion valve).
The system must reach a state of equilibrium.
Particularly in critical systems (e.g. several evaporator points), suitable measures, e.g. use of
liquid traps, solenoid valve in the liquid line, etc. are recommended.

6| Maintenance

6.1 Preparation

WARNING

6.2 Work to be carried out

Oil change: In principle, an oil change is not a mandatory requirement, if the equipment is correctly
manufactured and properly operated. Based on decades of experience, we recommend however that
the following oil change/service work is carried out:
• Initial oil change during the first maintenance of the vehicle (at the latest after one year)
• Then after every 5,000 operating hours, at the latest however after 3 years. Also clean the oil filter.
• An oil change is also necessary, if the oil is very cloudy and dark, or after repairs have been carried
out on the compressor.
Slugging can damage the compressor and cause refrigerant to leak.
Before starting any work on the compressor:
Switch off the compressor and secure it to prevent a restart.
Relieve compressor of system pressure.
Prevent air from infiltrating the system!
After maintenance has been performed:
Connect safety switch.
Evacuate compressor.
Release switch lock.
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