Related Manuals for Oerlikon Leybold Vacuum Sogevac SV630 B
Summary of Contents for Oerlikon Leybold Vacuum Sogevac SV630 B
- Page 1 Sogevac SV630 B - SV750 B ® Single-stage, oil-sealed rotary vane pump Operating instructions GA02319_002_03 Part Numbers : 960 862 960 863 960 865 960 866 960 867 960 869 960 875...
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Page 2: Table Of Contents
Switching off / Shutdown Ultimate pump pressure Maintenance Safety Information Maintenance Intervals Oerlikon Leybold Vacuum Service Maintenance Work Troubleshooting Spare parts EC Conformance Declaration Declaration of Contamination of Compressors, Vacuum Pumps and Components GA02319_002_03 - 07/2007 - © Oerlikon Leybold Vacuum... -
Page 3: Important Safety Information
Take the necessary safety precautions ! When working on the pump system always observe the Operating Instructions. Avertissement Disconnect the unit from the power supply before starting any work. GA02319_002_03 - 07/2007 - © Oerlikon Leybold Vacuum... - Page 4 We reserve the right to alter the design or any data given in these Operating Instructions. The illustrations are not binding. GA02319_002_03 - 07/2007 - © Oerlikon Leybold Vacuum...
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Page 5: Description
As an additional failsafe device a thermal switch is incorporated ; it measures the temperature in the main oil cycle before the oil is injected into the pump chamber. GA02319_002_03 - 07/2007 - © Oerlikon Leybold Vacuum... -
Page 6: Technical Characteristics
1) to DIN 28400 and following numbers, with standard gas-ballast 2) operated at the ultime pressure without gas-ballast, free-field measurement at a distance of 1 m 3) please contact Oerlikon Leybold Vacuum GA02319_002_03 - 07/2007 - © Oerlikon Leybold Vacuum... - Page 7 WATER CONNECTION A : SPACE TO ACCESS TO ELECTRICAL CONNECTION GAS BALLAST VALVE FOR COOLING AIR FLOW Pumping speeds SV630 B - SV750 B Pressure Without gas ballast With gas ballast fig. 1 GA02319_002_03 - 07/2007 - © Oerlikon Leybold Vacuum...
- Page 8 1) to DIN 28400 and following numbers, with standard gas-ballast 2) operated at the ultime pressure without gas-ballast, free-field measurement at a distance of 1 m 3) please contact Oerlikon Leybold Vacuum GA02319_002_03 - 07/2007 - © Oerlikon Leybold Vacuum...
- Page 9 VUE SUIVANT F ELECTRICAL CONNECTION PLUGS FOR CONNECTION OF EXTERNAL FILTRATION DEVICE (3/8“ BSP) GAS BALLAST CONNECTION (16KF FITTING SEPARATELY Pumping speeds SV630 BF Pressure Without gas ballast With gas ballast fig. 2 GA02319_002_03 - 07/2007 - © Oerlikon Leybold Vacuum...
- Page 10 1) to DIN 28400 and following numbers, with standard gas-ballast 2) operated at the ultime pressure without gas-ballast, free-field measurement at a distance of 1 m 3) please contact Oerlikon Leybold Vacuum GA02319_002_03 - 07/2007 - © Oerlikon Leybold Vacuum...
- Page 11 MOTOR CONNECTION WATER CONNECTION A : SPACE TO ACCESS TO ELECTRICAL CONNECTION GAS BALLAST VALVE FOR COOLING AIR FLOW Pumping speeds SV750 B Pressure Without gas ballast With gas ballast fig. 3 GA02319_002_03 - 07/2007 - © Oerlikon Leybold Vacuum...
- Page 12 1 atm (atmosphere) = 1013 mbar Example : 1 m = 0.589 cfm 1 Pa (pascal) = 0.01 mbar = 10 mbar 1 bar = 1000 mbar 1 torr = 1.33 mbar GA02319_002_03 - 07/2007 - © Oerlikon Leybold Vacuum...
- Page 13 1) to DIN 28400 and following numbers, with standard gas-ballast 2) operated at the ultime pressure without gas-ballast, free-field measurement at a distance of 1 m 3) please contact Oerlikon Leybold Vacuum GA02319_002_03 - 07/2007 - © Oerlikon Leybold Vacuum...
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Page 14: Ordering Information
200 V ±10%, 60 Hz 440 V ±5%, 60 Hz 230 V ±10%, 60 Hz 18,5 kW 460 V ±10%, 60 Hz 460 V ±10%, 60 Hz 18 kW 25 hp CTP thermistors GA02319_002_03 - 07/2007 - © Oerlikon Leybold Vacuum... - Page 15 Option Gas ballast Manual Anti-suckback valve Standard ains voltage 380 V ±5%, 50 Hz 400 V ±10%, 50 Hz 690 V ±10%, 50 Hz 415 V±5%, 50 Hz 18,5 kW CTP thermistors GA02319_002_03 - 07/2007 - © Oerlikon Leybold Vacuum...
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Page 16: Connection Fittings
100 ISO K AL/NBR 26 808 Filtre (Paper) 100 ISO K 951 72 Filtre (Metal) 100 ISO K 711 27 167 Filter (Activated charcoal) 100 ISO K 711 27 166 Filtre (Polyester) 100 ISO K GA02319_002_03 - 07/2007 - © Oerlikon Leybold Vacuum... - Page 17 Description fig. 4 GA02319_002_03 - 07/2007 - © Oerlikon Leybold Vacuum...
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Page 18: Accessories
Exhaust filter over pressure switch 712 22 360 712 22 360 Operation of pump is insured with accessories of Oerlikon Leybold Vacuum: mounting any other accessory will engage the responsability of user concerning operation of pump. SV + WAU combinations... -
Page 19: Spare Parts
Conditioning Reference (He-200) 711 17 773 711 17 774 20 l 711 17 775 200 l 711 17 779 You may use other special lubricants adapted to the applications. Please consult us. GA02319_002_03 - 07/2007 - © Oerlikon Leybold Vacuum... -
Page 20: Transport And Storing
If the pump has been shelved for over one year, standard maintenance must be done and the oil must be exchanged too before the pump is put in to service once more. We recommend that you contact the service from Oerlikon Leybold Vacuum. GA02319_002_03 - 07/2007 - © Oerlikon Leybold Vacuum... -
Page 21: Installation
If the intake line is too narrow, it reduces the pumping speed. If the process gas contains dust, it is absolutely essential to install a dust filter in addition to the dirt trap supplied (see §1.4). GA02319_002_03 - 07/2007 - © Oerlikon Leybold Vacuum... - Page 22 Exhaust pipe material must be resistant to pumped gases. GA02319_002_03 - 07/2007 - © Oerlikon Leybold Vacuum...
- Page 23 3 with gas ballast position 3 without gas ballast position 2 with gas ballast position 2 without gas ballast position 1 with gas ballast position 1 without gas ballast Pressure (mbar) fig. 5 GA02319_002_03 - 07/2007 - © Oerlikon Leybold Vacuum...
- Page 24 Warning Observe the safety regulations given by the manufacturer of the product you are using. Observe the regulations for the treatment and the disposal of chemical products. Observe the relevant environmental regulations. GA02319_002_03 - 07/2007 - © Oerlikon Leybold Vacuum...
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Page 25: Electrical Connections
(see fig. 6). The relevant safety rules require the use of a suitable motor protection switch. Set the switch in accordance with the rating on the motor nameplate. GA02319_002_03 - 07/2007 - © Oerlikon Leybold Vacuum... - Page 26 To be serial wired with the coil of motor’s contactor. Use an auxiliairy relay. The pump is switched off once a certain oil temperature (115 °C/239 °F) is exceeded. It is also possible to connect an alarm system. (see fig. 7). GA02319_002_03 - 07/2007 - © Oerlikon Leybold Vacuum...
- Page 27 ϕ controlling device. The rotation detector P/N 9 714 48 780 can be used as well as a retrofit or on new pumps. GA02319_002_03 - 07/2007 - © Oerlikon Leybold Vacuum...
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Page 28: Start-Up
Electromagnetic gas ballast valve 24 V DC. Connection has to be made on ■ junction box (see fig. 7). Antisuckback valve driven by EM valve DC. Connection has to be made on ■ junction box (see fig. 7). GA02319_002_02 - 01/2007 - © Oerlikon Leybold Vacuum... -
Page 29: Operation
Once all vapors have been pumped off from a process (e. g. during drying), the gas ballast valve can be closed in order to improve the ultimate pressure. GA02319_002_02 - 01/2007 - © Oerlikon Leybold Vacuum... -
Page 30: Switching Off / Shutdown
The ultimate pressure depends on the pump temperature and the pump oil used. The best ultimate pressures can be obtained at a low pump temperature and by using the recommended oil types. GA02319_002_03 - 07/2007 - © Oerlikon Leybold Vacuum... -
Page 31: Maintenance
Replacing the exhaust valves Replacing the pump module Disassembling and reassembling the pump module Control belts 6 months * in case of specific pump servicing To simplify the maintenance work we recommend combining several jobs. GA02319_002_03 - 07/2007 - © Oerlikon Leybold Vacuum... -
Page 32: Oerlikon Leybold Vacuum Service
Instructions: “Declaration of Contamination for Compressors, Vacuum Pumps and Components”. Another suitable form is available from www.oerlikon. com → Oerlikon Leybold Vacuum Systems → Documentation → Download Documents. Attach the form to the equipment or enclose it with the equipment. - Page 33 Take the appropriate precautions. Observe the safety regulations. Never mount used seals. Always mount new seals. When disposing of used oil please observe the relevant environmental Note regulations ! GA02319_002_03 - 07/2007 - © Oerlikon Leybold Vacuum...
- Page 34 The cleaning intervals depend on requirements. If large amounts of abrasive materials occur, a dust filter should be fitted into the intake line (see § 1.4). Caution Never mount used seals ; always mount new seals. GA02319_002_03 - 07/2007 - © Oerlikon Leybold Vacuum...
- Page 35 Check the gaskets of the float-valve and replace them if required. Reassemble the float-valve in reverse sequence. Tighten the demister support units (165) and the exhaust deflector (162). If necessary mount a new seal (106) and mount the cover (22). GA02319_002_03 - 07/2007 - © Oerlikon Leybold Vacuum...
- Page 36 Take the appropriate precautions. Observe the safety regulations. Never mount used seals ; always mount new seals. When disposing of used oil please observe the relevant environmental Note regulations ! GA02319_002_03 - 07/2007 - © Oerlikon Leybold Vacuum...
- Page 37 10 mm The result of your measurement has to lie between 35 N and 58 N 10 mm Push the tool down until you reach a 10 mm bending fig. 8 GA02319_002_03 - 07/2007 - © Oerlikon Leybold Vacuum...
- Page 38 Place the frequency meter between the motor and generator pulleys, ■ 10 mm above the belts. Strike the belt and read the frequency (Hz). Refer to the table below for the ■ rated value. ≈ 10 mm fig. 9 GA02319_002_03 - 07/2007 - © Oerlikon Leybold Vacuum...
- Page 39 Use high-temperature grease (ref. N° 711 17 700). Grease quantity per bearing : Bearing (94) 9 714 25 960 40 cm ou 45 g Bearing (139) 714 03 880 60 cm ou 65 g GA02319_002_03 - 07/2007 - © Oerlikon Leybold Vacuum...
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Page 40: Troubleshooting
Clean or repair the oil lines. Exhaust filter / exhaust line is obstructed. Replace the exhaust filter, clean the 5.4-D exhaust line. Pump module is no longer usable. Replace the pump module. 5.4-K GA02319_002_03 - 07/2007 - © Oerlikon Leybold Vacuum... - Page 41 Tighten or replace the V-belts. 5.4-M * Reference section : This coluum refers to the section in the Operating Instructions that contains the applicable repair information. Never mount used seals. Always mount new seals. GA02319_002_03 - 07/2007 - © Oerlikon Leybold Vacuum...
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Page 42: Spare Parts
Spare parts Spare parts To guarantee safe operation of the Oerlikon Leybold Vacuum vacuum pump, only original spare parts and accessories should be used. When ordering spare parts and accessories, always state pump type and serial number. You can find part numbers in the spare parts list. - Page 43 Spare parts fig. 10 GA02319_002_03 - 07/2007 - © Oerlikon Leybold Vacuum...
- Page 44 Spare parts fig. 11 GA02319_002_03 - 07/2007 - © Oerlikon Leybold Vacuum...
- Page 45 Spare parts fig. 12 GA02319_002_03 - 07/2007 - © Oerlikon Leybold Vacuum...
- Page 46 Spare parts fig. 13 GA02319_002_03 - 07/2007 - © Oerlikon Leybold Vacuum...
- Page 47 Spare parts fig. 14 GA02319_002_03 - 07/2007 - © Oerlikon Leybold Vacuum...
- Page 48 15KW 714 05 010 SV630 B EUR ● MOTOR 25HP 712 39 570 SV630 B US MOTOR 18.5KW 714 05 200 SV750 B EUR MOTOR 18.5KW 712 51 610 SV630 B JIS GA02319_002_03 - 07/2007 - © Oerlikon Leybold Vacuum...
- Page 49 710 77 560 SET OF VANE (3) 9 714 24 540 ● ROTOR 9 714 24 480 O-RING 18.64X3.53 FKM 9 714 24 600 ● O-RING 44,04X3,53 FKM 712 37 420 ● GA02319_002_03 - 07/2007 - © Oerlikon Leybold Vacuum...
- Page 50 137 1 RACE BUSHING 9 714 25 930 138 1 SPRING RING 714 03 190 ● 139 1 BALL BEARING D120XD45X29 714 03 880 ● 140 2 TAPERED PIN 710 37 890 GA02319_002_03 - 07/2007 - © Oerlikon Leybold Vacuum...
- Page 51 ▲ MODULE KIT 97 14 37 330 ▲ SERVICE KIT 9 714 37340 ▲ * For every order, please indicate the brand and the serial number of motor and of the pump. GA02319_002_03 - 07/2007 - © Oerlikon Leybold Vacuum...
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Page 52: Ec Conformance Declaration
GA02319_002_03 - 07/2007 - © Oerlikon Leybold Vacuum... -
Page 53: Declaration Of Contamination Of Compressors
I / we hereby declare that the information supplied on this form is accurate and sufficient to judge any contamination level. Name of authorised person (block letters):_________________________________ Date________________ Signatur of authorised person__________________________ firm stamp GA02319_002_03 - 07/2007 - © Oerlikon Leybold Vacuum... - Page 54 Notes GA02319_002_03 - 07/2007 - © Oerlikon Leybold Vacuum...
- Page 55 Notes GA02319_002_03 - 07/2007 - © Oerlikon Leybold Vacuum...
- Page 56 Sales and Service Germany Europe Asia Oerlikon Netherlands P .R. China Japan Belgium Leybold Vacuum GmbH Oerlikon Oerlikon Oerlikon Oerlikon Bonner Strasse 498 Leybold Vacuum Nederland B.V. Leybold Vacuum (Tianjin) Leybold Vacuum Leybold Vacuum Nederland B.V. D-50968 Cologne International Trade Co., Ltd. Japan Co., Ltd.
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