Dhollandia DH-AI12.04.01 Installation Manual
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Dhollandia DH-AI12.04.01 Installation Manual

Dhollandia DH-AI12.04.01 Installation Manual

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DH-AI12.04.01/10.01
DH-AI13.04.01
DH-AI02.04.01
INSTALLATION MANUAL
Manufacturer:
DHOLLANDIA N.V.
Zoomstraat 9
9160 LOKEREN (Belgium)
Tel : +32 (0)9 349 06 92
Fax : +32 (0)9 349 09 77
e-mail : info@dhollandia.be
website : www.dhollandia.com
Read the manual in its entirety before operating the lift
Keep this manual in the vehicle cab, as reference for the driver and lift operator
Order ref: xxx Doc: FIT_DH-AI series_CE_EN_2021
Rev: 1 Date: JUL 10, 2021

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Summary of Contents for Dhollandia DH-AI12.04.01

  • Page 1 9160 LOKEREN (Belgium) Tel : +32 (0)9 349 06 92 Fax : +32 (0)9 349 09 77 e-mail : info@dhollandia.be website : www.dhollandia.com Read the manual in its entirety before operating the lift Keep this manual in the vehicle cab, as reference for the driver and lift operator...

  • Page 2: Table Of Contents

    Decals inside the vehicle ..............................39 Appendix ....................................40 11.1 Meaning of safety and warning signs ..........................40 11.2 Prescribed torque values for bolts and nuts ........................42 11.3 PDI checklist ................................... 43 11.4 Spare parts list ................................44 End note....................................44 DHOLLANDIA...

  • Page 3: Understanding Safety And Warning Signs

    Prior to operating the ramp, make sure you understand the safety and warning signs used, and read them in conjunction with the instructions in this manual.  If in doubt, DO NOT operate the ramp. Contact your national DHOLLANDIA distributor. See page 3 for contact info. DHOLLANDIA...

  • Page 4: Contact Information And Disclaimers

    NOTICE Please confirm you have reviewed the most up-to-date version of this manual prior to operation of the associated DHOLLANDIA ramp. See below for instructions to download the latest version of the manual.

  • Page 5: Safety Precautions For The Operation

    Safety instructions are a matter of progressive insight. The basics are listed in this manual, but contact the national DHOLLANDIA distributor for a copy of the latest set of instructions [see contact info on page 3, or download the latest edition from the DHOLLANDIA website: www.dhollandia.com →...
  • Page 6 If for any reason, trouble-shooting and / or repair might be needed during the installation process, consult and follow the guidelines and safety instructions of the MAINTENANCE MANUAL. NOTICE DHOLLANDIA ramps are designed as a bolt-on system, and usually don’t require any welding. See Appendix 2 for prescribed torque values for bolts and nuts. DHOLLANDIA...
  • Page 7  DO NOT weld if this is not authorised by the vehicle manufacturer.  ALWAYS disconnect the positive and negative battery terminals.  ALWAYS connect the earth directly to the component being welded, as close to the weld as possible. Welding should be done by skilled and qualified installers only. DHOLLANDIA...

  • Page 8: Description And Terminology

    As the ramps come in different versions, it is important to check the capacity of your specific ramp.  DHOLLANDIA lifts and ramps are developed and manufactured using state-of-the-art technology, high quality materials and components, and highly skilled workmanship. They comply with the European CE safety regulations mentioned in the Declaration of Conformity issued with each lift and ramp (unless otherwise agreed for lifts exported outside the CE region).
  • Page 9 On demountable ramps DH-AI02, support rubbers are used as feet to rest the ramp frame on the vehicle floor. Side supports [DH-AI02]: protect the ramp when placed on its side. DH-AI Fixed frame ● TERMINOLOGY DH-AI Pivoting frame option OAF820.L ● TERMINOLOGY DHOLLANDIA...
  • Page 10 DH-AI12.04.01 ● TERMINOLOGY DH-AI13.04.01 ● TERMINOLOGY DHOLLANDIA...
  • Page 11 DH-AI12.10.01 ● TERMINOLOGY Portable ramp DH-AI02.04.01 ● TERMINOLOGY DHOLLANDIA...

  • Page 12: Getting Started

    Make sure planned modifications to the vehicle chassis and body will not adversely affect the strength and integrity of the vehicle.  If the instructions of vehicle manufacturer conflict with the installation instructions issued by DHOLLANDIA, contact your national DHOLLANDIA distributor for further advice. See contact info on page 3.

  • Page 13: Installation Specifications And Guidelines

    EXAMPLE  Compare the maximum installation parameters indicated in the order forms with the actual vehicle dimensions. If the actual dimensions go outside of the maximum installation parameters, DON’T continue and contact your national DHOLLANDIA distributor for further advice. PLATFORM DEPTH AND VEHICLE FLOOR HEIGHT ...

  • Page 14: Lateral Installations

    Check if the vehicle chassis and body are sufficiently strong to carry the proper weight of the ramp with its nominal load, both statically and dynamically.  When unsure about the suitability of the vehicle, contact your DHOLLANDIA distributor.  Practical check: On technical drawings in paragraph 7.4, a bumper clearance curve is drawn. Use the dimensions on this drawing to verify the suitability of your vehicle.

  • Page 15: Technical Specifications

    TECHNICAL SPECIFICATIONS  DH-AI12.04.01 DHOLLANDIA...
  • Page 16  DH-AI12.10.01 DHOLLANDIA...
  • Page 17  DH-AI13.04.01 DHOLLANDIA...
  • Page 18  DH-AI02.04.01 DHOLLANDIA...

  • Page 19: Installation Of The Dh-Ai

    Flanges, big washers, mounting brackets for the underside of the vehicle floor / chassis are not included in the kit. They are to be provided by the installer.  In case something is missing, contact your national DHOLLANDIA distributor. See contact info on page 3. Or refer to the parts list to find replacement parts. PREPARATION ...

  • Page 20: Handling

     Make sure these lifting aids are fit for purpose, sufficiently strong and in proper condition.  ALWAYS secure the ramp against falling, as long as you work within reach of the platform.  ALWAYS stay out of reach of the platform and keep clear of the moving parts of the ramp. DHOLLANDIA...

  • Page 21: Installation Of The Standard Fixed Frame

     Check the delivered goods immediately upon arrival. Any damages should be documented e.g. by means of photos. Contact your national DHOLLANDIA distributor to report the incident. See contact info on page 3.  Remove the plastic wrap around the ramp.
  • Page 22 After determining the ramp position and before drilling any holes, make sure there is sufficient space at the underside of the vehicle floor to mount flanges (to spread the forces of the bolts over a wider area) and the nuts of the mounting bolts. DHOLLANDIA...
  • Page 23 See appendix 11.2 on page 42.  If you use mounting bolts not supplied by DHOLLANDIA, obtain confirmation of the required torque from your supplier and make sure they guarantee at least an equivalent strength.
  • Page 24  To adjust the length, release the nut on the threaded part of the lock. Turn the eye to shorten or lengthen the lock. Fasten the nut firmly after final adjustment. DHOLLANDIA...
  • Page 25 8.4.5 Additional installation kits DH-AI  Dhollandia offers additional installation kits in case certain circumstances don’t allow the installation to follow the standard procedure: Standard location for floor perforations coincide with chassis beams or other structural elements of the chassis.

  • Page 26: Installation Of The Optional Pivoting Frame [Oaf820.L]

     Check the delivered goods immediately upon arrival. Any damages should be documented e.g. by means of photos. Contact your national DHOLLANDIA distributor to report the incident. See contact info on page 3.  Remove the plastic wrap around the ramp.
  • Page 27 E.g. in function of the bolt positions and possibilities to mount flanges and nuts at the underside of the vehicle floor, or simply on client’s request.  Use the center of the platform and not the center of the base as reference.(*) DHOLLANDIA...
  • Page 28 Mark the position of the drill holes through the base plate and the ramp fixations.  Take the ramp and/or base plate out of the vehicle or place it further inside the vehicle to have an clear environment to perform the drilling. DHOLLANDIA...
  • Page 29 See appendix 11.2 on page 42.  If you use mounting bolts not supplied by DHOLLANDIA, obtain confirmation of the required torque from your supplier and make sure they guarantee at least an equivalent strength.
  • Page 30 If the vehicle floor is not sufficiently strong to support the ramp and its load, or additional structural support is wanted, it is recommended to link the mounting bolts to the chassis by means of additional support pieces (not included in the kit). DHOLLANDIA...
  • Page 31 Turn the ramp 90° inwards to locate the correct position of ramp fixations. Verify with the installation dimensions provided in section 7.4 from page 14 onwards.  Mark the drill points. Proceed with drilling and installation as described in previous steps. DHOLLANDIA...

  • Page 32: Drilling Guidelines

    ALWAYS use reinforcement tubes whenever instructed to do so or whenever they are included in the bolt kit of the lift.  All metal works (drilling, cutting, grinding) to the chassis, subframe, rear cross member and vehicle body require adequate anti-corrosion protection. DHOLLANDIA...

  • Page 33: Safety Belt [Option Oat801]

    The other end must be attached to a stronger structural element of the body work of the vehicle, positioned in line with the platform or more towards the rear of the vehicle.  Don’t tighten the safety belts too hard as this might put unwanted stress on the ramp and vehicle body. DHOLLANDIA...

  • Page 34: Door Protection Rubber

    Slide out the parts and place them back in the desired order. Fasten all bolts with the required torque. See appendix 11.2 on page 42. DHOLLANDIA...

  • Page 35: Putting The Ramp Into Service

    Operating a ramp that hasn’t successfully passed the PDI can lead to premature wear or damage of the ramp itself.  Operating a ramp that hasn’t successfully passed the PDI can put the operator and third parties at great risk, and could result in severe personal injury or death. DHOLLANDIA...

  • Page 36: Lubrication

    If the holes in both tubes don’t line up when the platform sections are fully aligned, raise the platform main section slightly, take the next hole down and make the support feet slightly too long.  Mount the bolts again and fasten the bolts and nuts with the required torque. See appendix 11.2 on page 42. DHOLLANDIA...
  • Page 37 To adjust: Loosen the counter-nuts. Turn the rod by means of a wrench. Test the ramp in the various closed positions across the rear doors, pivoted inwards and outwards. Adjust further if needed. Retighten the counter nuts firmly after fine-tuning. DHOLLANDIA...
  • Page 38 Test the new position. Ensure the platform can be deployed safely and comfortably, with reasonable human effort.  Retighten the bolts firmly after adjusting the position. Fasten the bolts and nuts with the required torque. See torque values in appendix 11.2 on page 42. DHOLLANDIA...

  • Page 39: Decals

     NEVER remove or paint over any decal. Missing, worn or illegible warning decals must be immediately replaced. Get replacement decals from DHOLLANDIA. Contact your national DHOLLANDIA distributor. See page 3 for contact info.  The operator should comply with all affixed safety and operation decals. Beware that the decals merely summarize the main points, and that the operator must know, understand, and comply with the full contents of the operation manual.

  • Page 40: Decals Inside The Vehicle

    10.3 DECALS INSIDE THE VEHICLE  The following decal is supplied loose with the lift and shall by affixed by the installer near the lift at a location clearly visible to the operator, preferably inside the vehicle to maximize longevity. DHOLLANDIA...

  • Page 41: Appendix

    11.1 MEANING OF SAFETY AND WARNING SIGNS WARNING signs MANDATORY ACTION signs Overview and keep visual control over the Contact your regional DHOLLANDIA distributor. working area of the tail lift at all times. General warning sign used to alert the user to Consult the DHOLLANDIA website.
  • Page 42 / or Switch between external and internal controls. cabin switch. This is an operation to be executed manually (as opposed to an electrical function controlled by means of one of the control units). DHOLLANDIA...

  • Page 43: Prescribed Torque Values For Bolts And Nuts

    A fall of the ramp off the chassis can damage the ramp and / or vehicle chassis and can cause serious bodily injury or death to the operator and any bystanders.  Therefore, it is essential that the mounting plates are installed following the instructions of this manual. DHOLLANDIA...

  • Page 44: Pdi Checklist

    The actual fitting dimensions don’t exceed the theoretical maximum fitting dimensions mentioned in the fitting drawings. The ramp has been fitted conform with the fitting instructions of DHOLLANDIA and the Fitting and Body Building Instructions of the OEM vehicle manufacturer.

  • Page 45: Spare Parts List

    → Country & language selection → Downloads → Checklists → … select required manual  All maintenance and repair work should be performed by authorized DHOLLANDIA service agents and using only authorized OEM DHOLLANDIA replacement parts.  Consult the separate MAINTENANCE AND REPAIR MANUAL for safety instructions, maintenance guidelines, and troubleshooting support.

This manual is also suitable for:

Dh-ai12.10.01 dh-ai13.04.01Dh-ai02.04.01

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