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Superior Radiant PREMIER VS-VH Installation, Operation And Service Instructions

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INFRARED HEATING SYSTEM
WARNING
Improper installation, adjustment, alteration, service,
or maintenance can cause property damage, injury
or death. Read the installation, operation, and
service instructions thoroughly before installing or
servicing this equipment.
OWNER
Retain this Manual and ensure available for service.
Improper installation, adjustment, alteration, service,
or maintenance can cause injury, death or property
damage.
Read the installation, operation, and service
instructions thoroughly before installing or servicing
this equipment
Canada:
Series Premier VS-VH
Installation, Operation and Service Instructions
Do not store or use flammable vapors and liquids in
the vicinity of this or any other appliance.
If you smell gas:
1. Open windows
2. Don't touch electrical switches
3. Extinguish any open flame
4. Immediately call your gas supplier
Provide Manual to Owner upon completion of
installation!
Read and thoroughly understand these Instructions
before attempting any installation
563 Barton Street, Stoney Creek, Ontario L8E 5S1
USA:
315 N Madison Street, Fortville, IN 46040
www.superiorradiant.com
Page 1
PREMIER VS-VH
FOR YOUR SAFETY
INSTALLER
LT135 Dec 2019

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  • Page 1 Read the installation, operation, and service before attempting any installation instructions thoroughly before installing or servicing this equipment Canada: 563 Barton Street, Stoney Creek, Ontario L8E 5S1 USA: 315 N Madison Street, Fortville, IN 46040 www.superiorradiant.com Series Premier VS-VH Page 1 LT135 Dec 2019...
  • Page 2 Additionally, it is recommended that the equipment be installed with a slope downward and away from the burner of ¼” in 10 ft (7 mm per 3 m) to allow drainage of start-up condensate. Series Premier VS-VH Page 2 LT135 Dec 2019...

  • Page 3: Table Of Contents

    ..................................7 YSTEM AYOUT YPES ..................................9 ASIC OMPONENTS ....................................11 URNERS Premier VS-VH - Chart of Burner Rates ..........................13 A ..................................14 ACUUM B ..................................15 ACUUM CLEARANCE TO COMBUSTIBLES ............................16 INSTALLATION..................................18 ....................................18 REPARATION .................................... 18...
  • Page 4 The System ..................................61 Each Burner ..................................61 Adjust the System ................................61 Burner adjustment ................................62 TROUBLE-SHOOTING ................................63 ................................... 63 ACUUM ....................................63 URNERS PARTS ....................................64 WARRANTY ..................................68 Series Premier VS-VH Page 4 LT135 Dec 2019...

  • Page 5: Introduction

    The Premier VS-VH Vacuum System is the culmination of decades of infrared expertise and commitment to quality products. The VS-VH System is easy to install and maintain, offers flexibility of design which is unmatched in the industry and provides economical and trouble-free operation.

  • Page 6: Applicable Codes

    Refer to the National Fuel Gas Code, ANSI Z223.1 (NFPA 54) in the USA and the Natural Gas and Propane Installation Code, CSA B149.1 and B149.2 in Canada for proper location, sizing and installation of vents as well as information on termination clearance requirements when penetrating combustible walls for venting purposes. Series Premier VS-VH Page 6 LT135 Dec 2019...

  • Page 7: Equipment Specifications

    EQUIPMENT SPECIFICATIONS System Layout Types Figure 1: Symmetric System Overview Series Premier VS-VH Page 7 LT135 Dec 2019...
  • Page 8 Figure 2: Non-Symmetric System Overview Series Premier VS-VH Page 8 LT135 Dec 2019...

  • Page 9: Basic Components

    Basic Components Figure 3: Common Component Dimensions Series Premier VS-VH Page 9 LT135 Dec 2019...
  • Page 10 Figure 4: Specialty Component Dimensions *A List of Parts and Part Numbers can be found in the PARTS Section at the end of this Manual. Series Premier VS-VH Page 10 LT135 Dec 2019...

  • Page 11: Burners

    120 VAC, 60 Hz, 0.2 Amp: 36” (0.9 m) cord connecter with grounded 3-prong plug. Flue and Outside Air Connection 4” type C duct for flue adaptor and outside air (optional) provided at the heater. Figure 5: Burner Dimensions Series Premier VS-VH Page 11 LT135 Dec 2019...
  • Page 12 Figure 6: Locations of Burner Labels/Stickers Series Premier VS-VH Page 12 LT135 Dec 2019...

  • Page 13: Premier Vs-Vh - Chart Of Burner Rates

    Premier VS-VH - Chart of Burner Rates Important: This burner is a variable input appliance. See chart below to determine appliance burn rate. A flow plate appropriate to the position of the burner in the system MUST be installed (see Manufacturer's).

  • Page 14: Vacuum Pumpa

    Vacuum Pump A Electric Supply: 115/230 VAC, 60Hz, 1 PH, 0.75 HP Tube Connection: 6” dia. Inlet and 4” dia. Outlet Figure 7: Vacuum Pump A - Available in RH or LH Style Series Premier VS-VH Page 14 LT135 Dec 2019...

  • Page 15: Vacuum Pumpb

    Vacuum Pump B Electric Supply: 208/230/460 VAC, 60Hz, 3 PH, 1.5 HP Tube Connection: 6” dia. Inlet and 6” dia. Outlet Figure 8: Vacuum Pump B - Available in RH or LH Style Series Premier VS-VH Page 15 LT135 Dec 2019...

  • Page 16: Clearance To Combustibles

    Reduced clearances downstream from the burner are approved for all configurations. Dimensions “B”, “C”, and “D” in Table A can be reduced for locations 25 ft (7.6 m) or more downstream from a burner, before the next burner, by 50% Series Premier VS-VH Page 16 LT135 Dec 2019...
  • Page 17 (5.1) (5.1) (10.2) (10.2) (22.9) (22.9) (35.6) (40.6) (45.7) (53.3) (127) (127) (142.2) (162.6) (180.3) (188) (22.9) (22.9) (35.6) (40.6) (45.7) (53.3) *Clearance to combustibles for non-reflectored fittings is 18” (0.5 m). Series Premier VS-VH Page 17 LT135 Dec 2019...

  • Page 18: Installation

    3 (0.9) 15 (4.6) Premier VS-VH12 120 000 40 (12.2) 50 (15.3) 70 (21.4) 3 (0.9) 20 (6.1) *When minimum Radiant Tube lengths are used, minimum tailpipe length must be increased by 50% Series Premier VS-VH Page 18 LT135 Dec 2019...
  • Page 19 OR 3 - If result is ≤ 40' remaining, multiply by 0.75 for Minimum Common Tailpipe Length 3) When using 5" Ø Tailpipe, the Required Tailpipe Lengths may be reduced by 25% Series Premier VS-VH Page 19 LT135 Dec 2019...

  • Page 20: Assembly Overview Notes

    Assembly Overview Notes Generally, there is no unique sequence for installation of the Premier VS-VH system. A review of the job site will often indicate a logical installation order. However, it is typical to start at the end of the branch with the furthest Burner location and continue that Branch downstream towards the Vacuum Pump, then begin again with the next Branch.

  • Page 21: A - Radiant Line Tubes

    Tubing. A minimum length of 12” (30 cm) of hanging chain is recommended. Using turnbuckles between the chain and the Reflector Hanger allows for easy height adjustment later. Figure 9: Radiant Line System - Component Relationships Series Premier VS-VH Page 21 LT135 Dec 2019...
  • Page 22 4. Fasten the Reflector Hanger to the end of the hanging chain and place the Tube in the hanger. Ensure that Combustion Tubes have the Burner mounting hole positioned at 12 o’clock and facing downstream. (Refer to Figure 12). Series Premier VS-VH Page 22 LT135 Dec 2019...
  • Page 23 Reflector is installed. Tighten band clamps alternately to prevent buckling of the sleeve, set to Torque listed. Ensure that the weld seams on ALL Tubes are facing down. Figure 13: Tube Coupling Installation Series Premier VS-VH Page 23 LT135 Dec 2019...

  • Page 24: B - Tailpipe Tubes

    Damper Couplings are ONLY installed in the locations on the System where the respective letter reference “S”, OR “N” is located in Figure 15, on all other connections use normal Couplings. Dampers and Couplings are installed using the same method. (See previous section.) Series Premier VS-VH Page 24 LT135 Dec 2019...

  • Page 25: C - Burners

    Note: System is now ready for Vacuum Pump and Ventilation connection(s). C – Burners Each Burner in a Premier VS-VH Branch must be placed in its appropriate position, and have the appropriate Air Plate installed. Burner Position No.1 is at the furthest end of the branch from the Vacuum Pump and the Burner number increases as the branch runs towards the Vacuum Pump.
  • Page 26 VS085 VS086 VS087 Premier VS-VH04 VS088 VS089 VS090 VS091 Premier VS-VH06 VS092 VS093 VS094 VS095 Premier VS-VH08 VS096 VS097 VS098 VS099 Premier VS-VH10 VS100 VS101 VS102 VS103 Premier VS-VH12 VS104 VS105 VS106 Series Premier VS-VH Page 26 LT135 Dec 2019...
  • Page 27 Figure 17: Air Plate Change-Out Procedure Series Premier VS-VH Page 27 LT135 Dec 2019...
  • Page 28 Figure 19: Burner Installation Note: Burners are now ready for Fresh Air Supply connection(s) as necessary. Note: Burners are now ready for Electrical System connection(s). Note: Burners are now ready for Gas Supply System connection(s). Series Premier VS-VH Page 28 LT135 Dec 2019...

  • Page 29: D - Reflectors

    Note: Reflectors should overlap adjacent reflectors 4" to 6". Be sure not to tile reflector sections; that is, reflector sections must be either above both adjacent reflector sections or below both adjacent reflector sections. Series Premier VS-VH Page 29 LT135 Dec 2019...
  • Page 30 Figure 21: Reflector End Cap and Bracket Detail Figure 22: View of System after Installation of first Reflector Series Premier VS-VH Page 30 LT135 Dec 2019...
  • Page 31 *When using the optional Corner/Mitered Reflectors refer to Figure 26 in Section E - Optional Shield Equipment, for details on how to assemble Reflectors sections instead of installing End Caps. Figure 23: Standard Reflector and Burner Relative Positioning Figure 24: View of System after Installation all Reflectors Series Premier VS-VH Page 31 LT135 Dec 2019...

  • Page 32: E - Optional Shield Equipment

    Base to secure the Burner Reflector sections to. Overlap the Burner Reflectors with Standard Reflectors and secure the Reflectors together with Support Brackets. Refer to the sequence of images in Figure 26 for more detail. Series Premier VS-VH Page 32...
  • Page 33 Figure 26: Burner Reflector Installation Sequence Details Series Premier VS-VH Page 33 LT135 Dec 2019...
  • Page 34 Secure the Mitered Reflectors together using the Two (2) Corner Brackets as shown in Figure 27. Also insert #8 x 3/8” screws at each ‘tab’ location along the top of the Reflectors. Figure 27: Optional - Corner (Mitered) Reflectors Series Premier VS-VH Page 34 LT135 Dec 2019...
  • Page 35 18” (0.5 m) apart. Install three (3) Side Reflector Brackets per Side Reflector, spaced about 48” (1.2 m) apart, using #8 x 3/8” screws. DO NOT install brackets where Reflectors overlap. Refer to Figure 28 for details. Figure 28: Side Reflector Installation Detail Series Premier VS-VH Page 35 LT135 Dec 2019...

  • Page 36: F - Deco-Grille Option

    F - Deco-Grille Option Premier VS-VH System heaters are approved for the addition of a Decorative Grille [Deco-Grille] either directly to the Reflector or as part of a T-bar installation where the Heater System is above the ceiling structure. Refer to Figure 29 and Figure 30 for their respective details.

  • Page 37: Vacuum Pump And Venting

    Ensure that the isolators are placed between the Pump housing and the mounting supports to reduce vibration transfer to the structure. See Figure 31, Figure 32 or Figure 33 respectively for mounting type details. Series Premier VS-VH Page 37 LT135 Dec 2019...
  • Page 38 Figure 31: Column Mounting – Re commended Pump Suspension Figure 32: Side Wall Mounting - Recommended Pump Suspension Figure 33: Ceiling Mount - Recommended Pump Suspension Series Premier VS-VH Page 38 LT135 Dec 2019...

  • Page 39: Venting

    Venting The Premier VS-VH System is approved for both Sidewall (Horizontal) and Roof (Vertical) Venting. (Refer to Figure 34 and Figure 35) This system is considered a Category III venting system.  The heater operates at a positive vent pressure.

  • Page 40: Ventilation Connections

    Ventilation piping to avoid mechanical contact between the two. Use the Silicone Connector Boot to connect the Vent Pipe to the Vacuum Pump Outlet. (Refer to Figure 34 or Figure 35 respectively for mounting type details.) Figure 34: Side Wall Mounting - Recommended Venting (Horizontal) Series Premier VS-VH Page 40 LT135 Dec 2019...

  • Page 41: Additional Pump Connections And Equipment

    Figure 36. Figure 36: Tailpipe to Vacuum Pump Connections Seal all joints and seams using high temperature Silicone Sealant (RTV Silicone). Series Premier VS-VH Page 41 LT135 Dec 2019...

  • Page 42: Optional Combustion Air Supply

    As required, connect the Supply Ductwork in the same manner as for the Burner. (Refer to Figure 38 for details), DO NOT remove the End Vent Cap from the Radiant Branch to make this connection. Series Premier VS-VH Page 42...

  • Page 43: Gas Supply System

    Burners must be isolated from any pressure testing in excess of ½ psi (3.5 kPa). Failure to comply may expose the Burner components to damage due to high pressure, requiring replacement of key components. Series Premier VS-VH Page 43 LT135 Dec 2019...

  • Page 44: Flexible Gas Connector Line

    A smooth loop of approximately 12” (30 cm) in diameter is best. Refer to Figure 39 for examples of correct and incorrect positioning Figure 39: Installation Position Instructions Series Premier VS-VH Page 44 LT135 Dec 2019...

  • Page 45: Electrical Connections

    Thermostats must be located/mounted within the operating heat envelope of the Radiant Line Branch being controlled. Thermostats must be protected/shielded from direct ‘line of sight” with the Radiant Tubing and Reflectors. Series Premier VS-VH Page 45 LT135 Dec 2019...
  • Page 46 If a Blower is installed to achieve the 40 CFM per 100,000 BTU/hr. of Fresh (Combustion) Air Supply requirement then an ‘interlock’ connection must be made between the Blower and Vacuum Switch (and therefore the Vacuum Pump). Series Premier VS-VH Page 46 LT135 Dec 2019...

  • Page 47: System Wiring Connections

    DO NOT energize the Controls with Electrical Power until it is time to complete the COMMISSIONING of the System. 9. Confirm that the Vacuum Pump’s impeller rotates in the same direction indicated by the arrow on the pump scroll. To reverse rotation, see instructions on the motor. Series Premier VS-VH Page 47 LT135 Dec 2019...
  • Page 48 Unguarded openings can entangle clothing and severe injury can result Unrestricted air flow into Vacuum Pump can cause the motor to overload Figure 43: Control Panel Wiring Diagram (Optional) Single Heating Zone, 24 VAC Supplied to Burners Series Premier VS-VH Page 48 LT135 Dec 2019...
  • Page 49 Figure 44: Control Panel Wiring Diagram (Optional) Two Heating Zones, 24VAC Supplied to Burners Series Premier VS-VH Page 49 LT135 Dec 2019...
  • Page 50 Figure 45: Control Panel Wiring Diagram (Optional) Four Heating Zones, 24VAC Supplied to Burners, Single-Stage Fire Mode, Post-Purge Timer for Pump Series Premier VS-VH Page 50 LT135 Dec 2019...
  • Page 51 Figure 46: Control Panel Wiring Diagram (Optional) Three Heating Zones, 24VAC Supplied to Burners, Single-Stage Fire Mode Fresh-Air Blower Relay Interlock, VFD for Pump and Post-Purge Timer for Pump Series Premier VS-VH Page 51 LT135 Dec 2019...
  • Page 52 Figure 47: Control Panel Wiring Diagram (Optional) Two Heating Zones with Two Pumps, 24VAC Supplied to Burners, Single-Stage Fire Mode VFD for Pump and Post-Purge Timer for Pump Series Premier VS-VH Page 52 LT135 Dec 2019...

  • Page 53: Commissioning

    Purge Gas Lines according to installation codes Verify the Wiring and that the Electrical Power Supply is connected but remains turned OFF. Refer to Figure 9 for Radiant Line System –Component Relationships Series Premier VS-VH Page 53 LT135 Dec 2019...

  • Page 54: Initial System Power Test

    3 – Cold Balancing the System Vacuum NOTE: The Premier VS-VH burner is a variable rate appliance. Vacuum Pump setting must be accurately adjusted to ensure Burners are operating at the specified design input.
  • Page 55 Rate (BTU/hr) Burners per Branch (in. W.C.) Size 20,000 Premier VS-VH02 12,000 40,000 Premier VS-VH04 24,000 60,000 Premier VS-VH06 36,000 80,000 Premier VS-VH08 48,000 100,000 Premier VS-VH10 60,000 120,000 110,000 Premier VS-VH12 66,000 Series Premier VS-VH Page 55 LT135 Dec 2019...

  • Page 56: Operation

    Refer to Table H for dip switch settings and timing. Table H: Dip Switch Settings Switch 1 Switch 2 Switch 3 30 sec 60 sec 90 sec 120 sec 150 sec 180 sec 240 sec Series Premier VS-VH Page 56 LT135 Dec 2019...
  • Page 57 NOTE: Once plugged in, the burner will wait the 30 seconds that is set from the dip switch and then try to light. In some conditions the burner will light, some may not light, and some may light intermittently. Series Premier VS-VH Page 57...
  • Page 58 Figure 52 and the following sequence. NOTE: The Honeywell gas valve is screwed into a square mixing chamber as seen in Figure 52. On the opposite side of the mixing chamber our air plate is screwed on. Series Premier VS-VH Page 58 LT135 Dec 2019...
  • Page 59 NOTE: Vacuum settings and rates apply regardless of the number of Burners being used in the system branch to the maximum allowable number of burners as per Table G. Series Premier VS-VH Page 59 LT135 Dec 2019...

  • Page 60: Manual Set-Up

    3. A post purge cycle can be provided when a Control Panel is supplied. 4. System remains ‘OFF’ until ambient temperature falls below the Thermostat(s) setting. 5. System cycles through Steps 1 to 9 on a continuous basis until Power is turned OFF. Series Premier VS-VH Page 60 LT135 Dec 2019...

  • Page 61: Maintenance

    3. Verify end plate vacuum settings against Installation/Operation Manual, to establish correct burner rates with a manometer. Check the vacuum at the End Vent Cap of the longest Branch. (Refer to Figure 48 for manometer positioning details.) Series Premier VS-VH Page 61 LT135 Dec 2019...

  • Page 62: Burner Adjustment

    Maxitrol regulator in the burner. You may also have to de-tune the no. 3 burner. Tum down the pressure till the noise disappears. Reducing it too much may cause ignition problems later. Series Premier VS-VH Page 62 LT135 Dec 2019...

  • Page 63: Trouble-Shooting

    1. Check ground wire from ignitor for continuity. 2. Measure flame signal current, it should be above 5uA - DC. 3. Regulator adjustment may be necessary. 4. Ensure Filter is not obstructed. Series Premier VS-VH Page 63 LT135 Dec 2019...

  • Page 64: Parts

    CE036 SENSE WIRE CE006 IGNITION WIRE (13 INCH) VE002 ELECTRODE ASS’Y VH005 ELECTRODE ASS’Y GASKET CH011 FLAME SIGHT WINDOW VG026 BURNER CASTING ASS’Y VS Under 150,000 ( ELECTRODE INCL CE173 RELAY G2R-1-S-AC24(S) Series Premier VS-VH Page 64 LT135 Dec 2019...
  • Page 65 HANGER STRAP, 6” OD, TAILPIPE CR047 S/S DAMPER COUPLING, 4” OD, MANUAL VT006 REDUCER, 6” TO 4” OD, ALUM CR032 S/S REFLECTOR, 124” CT151 REUDCER, 6” TO 5” OD, ALUM CR033 S/S SIDE REFLECTOR Series Premier VS-VH Page 65 LT135 Dec 2019...
  • Page 66 VENT TERMINAL 4" - Exterior Wall Flue) CT044 VENT TERMINAL 6" - Exterior Wall Flue CS006 WALL THIMBLE 4" (Pump A) CS033 WALL THIMBLE 6" (Pump B) *Note: Included in all A and B Pump packages. Series Premier VS-VH Page 66 LT135 Dec 2019...
  • Page 67 CG011 SHUT OFF VALVE - for gas flex (1/2") Table M: Burner Part Numbers Part No. Description VH02N-1 PREMIER VS-VH BURNER, 20,000 BTU, NAT VH02N-2 PREMIER VS-VH BURNER, 20,000 BTU, NAT VH02N-3 PREMIER VS-VH BURNER, 20,000 BTU, NAT VH02N-4 PREMIER VS-VH BURNER, 20,000 BTU, NAT...

  • Page 68: Warranty

    THE REMEDIES PROVIDED FOR IN THE ABOVE EXPRESS WARRANTIES ARE THE SOLE AND EXCLUSIVE REMEDIES. NO OTHER EXPRESS OR IMPLIED WARRANTIES ARE MADE INCLUDING, BUT NOT LIMITED TO, ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR USE OR PURPOSE. Series Premier VS-VH Page 68 LT135 Dec 2019...

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