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Olympus TRPP 5810 User Manual

Pulser/preamplifier for tofd inspection
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TRPP 5810
Pulser/Preamplifier for TOFD Inspection
User's Manual
This instruction manual contains essential information on how to use this Olympus product safely and effectively.
Before using this product, thoroughly review this instruction manual. Use the product as instructed.
Keep this instruction manual in a safe, accessible location.
DMTA-20070-01EN — Rev. A
October 2014

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Summary of Contents for Olympus TRPP 5810

  • Page 1 DMTA-20070-01EN — Rev. A October 2014 This instruction manual contains essential information on how to use this Olympus product safely and effectively. Before using this product, thoroughly review this instruction manual. Use the product as instructed. Keep this instruction manual in a safe, accessible location.
  • Page 2 Olympus Scientific Solutions Americas, 48 Woerd Avenue, Waltham, MA 02453, Copyright © 2014 by Olympus. All rights reserved. No part of this publication may be reproduced, translated, or distributed without the express written permission of Olympus. This document was prepared with particular attention to usage to ensure the accuracy of the information contained therein, and corresponds to the version of the product manufactured prior to the date appearing on the title page.

  • Page 3: Table Of Contents

    Technical Support ........................ 12 Introduction ...................... 13 Unit Features ........................13 1. Overview of the Product ................15 System Configuration ....................15 Front Panel of the TRPP 5810 Unit ................. 16 Back Panel of the TRPP 5810 Unit ................16 Table of Contents...
  • Page 4 2. Installation and Operation ............... 19 Installing the TRPP 5810 Unit ................. 19 Connecting the TRPP 5810 Unit ................20 Connecting the TRPP 5810 Unit To Bypass the Pulser Connections ....21 3. Maintenance ....................23 Preventive Maintenance ................... 23 Unit Cleaning ......................

  • Page 5: List Of Abbreviations

    DMTA-20070-01EN, Rev. A, October 2014 List of Abbreviations European Community input/output light-emitting diode not applicable pulse-repetition frequency TOFD time-of-flight diffraction ultrasonic testing WEEE waste electrical and electronic equipment List of Abbreviations...
  • Page 6 DMTA-20070-01EN, Rev. A, October 2014 List of Abbreviations...

  • Page 7: Labels And Symbols

    Safety-related labels and symbols are attached to the instrument at the locations shown in Figure i-1 on page 1. If any or all of the labels or symbols are missing or illegible, please contact Olympus. Location of rating label (see...

  • Page 8: Table 1 Content Of The Rating Label

    The CE marking is a declaration that this product conforms to all the applicable directives of the European Community. See the Declaration of Conformity for details. Contact your Olympus representative for more information. The WEEE symbol indicates that the product must not be disposed of as unsorted municipal waste, but should be collected separately.
  • Page 9 DMTA-20070-01EN, Rev. A, October 2014 CAUTION To avoid the risk of electric shock, do not touch the inner conductor of the LEMO connectors. Up to 200 V can be present on the inner conductor. P1 OUT and P2 OUT LEMO 00 connector inner conductors Labels and Symbols...
  • Page 10 DMTA-20070-01EN, Rev. A, October 2014 Labels and Symbols...

  • Page 11: Important Information - Please Read Before Use

    Olympus scanners and PV-100 and PV-200 weld- inspection systems. WARNING Do not use the TRPP 5810 unit for any purpose other than its intended use. It must never be used to inspect or examine human or animal body parts. Instruction Manual This instruction manual contains essential information on how to use this Olympus product safely and effectively.

  • Page 12: Instrument Compatibility

    However, the operating principles remain the same. Instrument Compatibility The TRPP 5810 remote pulser/preamplifier scanner is compatible with the Olympus ancillary equipment listed in Table 2 on page 6. CAUTION Always use equipment and accessories that meet Olympus specifications. Using incompatible equipment could cause equipment malfunction and/or damage, or human injury.

  • Page 13: Presence Of Visual Interferences Or Phantom Spots

    Repair and Modification The TRPP 5810 remote pulser/preamplifier does not contain any user-serviceable parts. Opening the instrument might void the warranty. Important Information — Please Read Before Use...

  • Page 14: Safety Symbols

    DMTA-20070-01EN, Rev. A, October 2014 CAUTION In order to prevent human injury and/or equipment damage, do not disassemble, modify, or attempt to repair the instrument. Safety Symbols The following safety symbol might appear on the instrument and in the instruction manual: General warning symbol This symbol is used to alert the user to potential hazards.

  • Page 15: Note Signal Words

    DMTA-20070-01EN, Rev. A, October 2014 CAUTION The CAUTION signal word indicates a potentially hazardous situation. It calls attention to an operating procedure, practice, or the like, which, if not correctly performed or adhered to, may result in minor or moderate personal injury, material damage, particularly to the product, destruction of part or all of the product, or loss of data.

  • Page 16: Warnings

    For any problem or question regarding this instrument, contact Olympus or an authorized Olympus representative. • Do not touch the connectors directly by hand. Otherwise, a malfunction or electric shock may result.

  • Page 17: Equipment Disposal

    DMTA-20070-01EN, Rev. A, October 2014 Equipment Disposal Before disposing of the TRPP 5810 remote pulser/preamplifier, check your local laws, rules, and regulations, and follow them accordingly. CE (European Community) This device complies with the requirements of both directive 2004/108/EC concerning electromagnetic compatibility and directive 2006/95/EC concerning low voltage.

  • Page 18: Warranty Information

    Retain packing materials, waybills, and other shipping documentation needed in order to file a damage claim. After notifying the carrier, contact Olympus for assistance with the damage claim and equipment replacement, if necessary.

  • Page 19: Introduction

    In order to preserve the optimum signal-to-noise ratio, the pulse-echo mode of probe amplification is not available for this product. The TRPP 5810 signal conditioning device allows the acquisition unit of a TOFD inspection system to be located up to 50 m away from the probes.
  • Page 20 DMTA-20070-01EN, Rev. A, October 2014 • Connectors — One 12 V direct-current inlet — Eight coaxial female pulser and receiver connectors (LEMO 00 series) Introduction...

  • Page 21: Overview Of The Product

    12 V Output Figure 1-1 System block diagram With the TRPP 5810 unit, remote inspection can be performed with two pairs of TOFD probes. The pulser side converts the input signal to 200 V pulse, while the receiver side provides 40 dB of preamplification.

  • Page 22: Front Panel Of The Trpp 5810 Unit

    Back Panel of the TRPP 5810 Unit The acquisition unit interfaces with the TRPP 5810 thru connections on the back panel of the TRPP 5810 (see Figure 1-3 on page 17). The POWER (on) LED indicator and power connector are also located here.

  • Page 23: Figure 1-3 Back Panel Of The Trpp 5810 Unit

    DMTA-20070-01EN, Rev. A, October 2014 Figure 1-3 Back panel of the TRPP 5810 unit POWER The red LED lights up to indicate that the power is on. 12 V IN This W.W. Fischer D.103 series connector is used to supply power to the unit, from an external 12 VDC source.
  • Page 24 DMTA-20070-01EN, Rev. A, October 2014 Chapter 1...

  • Page 25: Installation And Operation

    Use appropriate mounting methods to ensure that the unit does not fall during operation. After the TRPP 5810 unit is properly installed and secured, you can connect it to the acquisition unit and to the pulser and receiver probes (see “Connecting the TRPP 5810 Unit”...

  • Page 26: Connecting The Trpp 5810 Unit

    DMTA-20070-01EN, Rev. A, October 2014 Connecting the TRPP 5810 Unit The connectors for the probes are located on the front of the TRPP 5810 unit. The POWER input connector and the connectors that interface with the acquisition unit are located on the back of the TRPP 5810 unit.

  • Page 27: Connecting The Trpp 5810 Unit To Bypass The Pulser Connections

    TRPP 5810 unit, and short LEMO-to-Microdot cables between the TRPP 5810 and the probes. If the TRPP 5810 pulsers have to be bypassed and no long LEMO-to-Microdot cables are available, the LEMO connectors (that were going to be...

  • Page 28: Figure 2-2 Connections Between An Acquisition Unit And The Tofd Probes, Bypassing The Trpp 5810 Unit's Pulser Connections

    DMTA-20070-01EN, Rev. A, October 2014 Figure 2-2 on page 22 shows the typical pulser-bypass connections for a TRPP 5810 unit installed between four TOFD probes and an acquisition unit. LEMO 00 female/female connectors Acquisition unit Probes Model 5810 Transmitter pulser...

  • Page 29: Maintenance

    The maintenance requirements for the TRPP 5810 remote pulser/preamplifier are minimal. Preventive Maintenance Because the TRPP 5810 remote pulser/preamplifier has no moving parts, it does not require preventive maintenance. Only a regular inspection of the product is recommended to ensure that the TRPP 5810 unit functions correctly.
  • Page 30 DMTA-20070-01EN, Rev. A, October 2014 Chapter 3...

  • Page 31: Specifications

    DMTA-20070-01EN, Rev. A, October 2014 4. Specifications This chapter provides general specifications for the TRPP 5810 unit, operating specifications for the pulser and receiver, and connector references. General Specifications Table 3 on page 25 provides the general specifications. Table 4 on page 25 provides operating-environment specifications.

  • Page 32: Operating Specifications

    IP rating Waterproof (designed to meet IP66) Operating Specifications Table 5 on page 26 and Table 6 on page 26 detail the operating specifications of the TRPP 5810 unit’s pulser and receiver. Table 5 Receiver (preamplifier) specifications Parameter Value Voltage gain 40 dB ±0.5 dB into 50 W at 10 MHz...

  • Page 33: Connector References

    This section provides the following details for the 12 V IN, P, and R connectors on the TRPP 5810’s front and back panels: a brief description, the manufacturer number, the number of the corresponding cable connector, an illustration, and a pinout table.

  • Page 34: P And R Connectors

    4.3.2 P and R Connectors The P and R connectors on the TRPP 5810 unit (see Figure 4-2 on page 28) are used for pulser and receiver connections, coming from or going to the TOFD probes and an acquisition unit.

  • Page 35: Table 8 Pinout For The P And R Connectors

    DMTA-20070-01EN, Rev. A, October 2014 Table 8 Pinout for the P and R connectors Connector Description P1 IN and P2 IN Input These P connectors are used to receive the signals of two acquisition-unit pulser outputs. P1 OUT and P2 OUT Output These P connectors are used to transmit the signals to two conventional probes.
  • Page 36 DMTA-20070-01EN, Rev. A, October 2014 Chapter 4...

  • Page 37: List Of Figures

    Label location ....................... 1 Figure 1-1 System block diagram ..................15 Figure 1-2 Front panel of the TRPP 5810 unit ..............16 Figure 1-3 Back panel of the TRPP 5810 unit ..............17 Figure 2-1 TRPP 5810 connection diagram label ............. 20...
  • Page 38 DMTA-20070-01EN, Rev. A, October 2014 List of Figures...

  • Page 39: List Of Tables

    DMTA-20070-01EN, Rev. A, October 2014 List of Tables Table 1 Content of the rating label ..................2 Table 2 Ancillary equipment ....................6 Table 3 General Specifications ..................25 Table 4 Operating environment specifications ............... 25 Table 5 Receiver (preamplifier) specifications ..............26 Table 6 Pulser specifications ....................
  • Page 40 DMTA-20070-01EN, Rev. A, October 2014 List of Tables...

  • Page 41: Index

    28 back panel 16 R connectors block diagram, system 15 pinout 29 bypass, TRPP 5810 pulser connectors 21 R1 in and R2 in, description of 16 R1 out and R2 out, description of 17 references 28 CAUTION signal word 9...
  • Page 42 7 signal words information notes 9 IMPORTANT 9 NOTE signal word 9 NOTE 9 TIP 9 safety 8 Olympus technical support 12 CAUTION 9 operation and installation 19 DANGER 8 overview 15 WARNING 8 specifications P connectors See connectors...
  • Page 43 20 technical support 12 electrical 10 TIP signal word 9 general 10 TRPP 5810 pulser connector bypass 21 misuse of instrument 5 warranty information 12 unit cleaning 23 waste electrical and electronic equipment use, intended 5...
  • Page 44 DMTA-20070-01EN, Rev. A, October 2014 Index...

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