CF MOTO ZFORCE Series Owner's Manual
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CF MOTO ZFORCE Series Owner's Manual

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ZFORCE
SERIES
CF500UTR
CF1000UTR-2
CF800UTR
OWNER'S MANUAL

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Summary of Contents for CF MOTO ZFORCE Series

  • Page 1 ZFORCE SERIES CF500UTR CF1000UTR-2 CF800UTR OWNER’S MANUAL...
  • Page 2 TABLE OF CONTENTS Foreword ......................1 Welcome .......................... 1 Signal Words ........................2 Introduction ...................... 5 Vehicle Identification Numbers ..................6 CF1000UTR-2 Specifications ................... 7 CF800UTR Specification ....................12 CF500UTR Specification ....................17 Operator Safety ..................... 22 General Safety Precautions ................... 22 Owner Responsibilities ....................
  • Page 3 Dashboard Indicators and Warnings ................73 Operating Your Vehicle .................. 78 Break-In Period ......................78 Pre-Ride Inspection ......................80 Throttle ........................... 80 Foot Brake ........................80 Starting the Engine ......................81 Shifting the Transmission ....................82 Safe Operation - Driving Safely ..............85 Responsibilities of the Operator ..................
  • Page 4 Maintenance Procedures ..................... 117 Cleaning and Storage .................. 152 Transporting the vehicle ....................156 Vehicle Issue Diagnosis................157 Engine starter doesn’t turn on ................... 157 Engine pings or knocks ....................157 Engine stops or loses power ..................158 Engine turns over, Fails to start ..................159 Engine backfires ......................
  • Page 5 FOREWORD Foreword Welcome Thank you for purchasing a CFMOTO vehicle, and welcome to our world-wide family of CFMOTO enthusiasts. Be sure to visit us at www.cfmoto.com for the latest news, new product introductions, upcoming events,and more. CFMOTO, an international company that specialises in the development, manufacture and marketing of large displacement motorcycles, all terrain vehicles, utility vehicles, and core components (power sports liquid cooling engines, frames,etc).
  • Page 6 FOREWORD Signal Words A signal word calls attention to a safety message or messages, a property damage message or messages, and designates a degree or level of hazard seriousness. The standard signal words in this manual are WARNING, CAUTION and NOTE or NOTICE. The following signal words and symbols appear throughout this manual and on your vehicle.
  • Page 7 FOREWORD NEVER: • Operate without proper training or instruction. • Operate at speeds too fast for your skill, conditions, or the terrain. • Carry multiple passengers, these vehicles are designed for a single passenger only. • Use ALCOHOL or DRUGS before or while driving this vehicle. •...
  • Page 8 FOREWORD READ THE OWNER’S MANUAL FOLLOW ALL INSTRUCTIONS AND WARNINGS WARNING Read, understand, and follow all of the instructions and safety precautions in this manual and on all product labels. Failure to follow the safety precautions could result in serious injury or death. WARNING The engine exhaust gas from this product contains CO, which is deadly gas and could cause headaches, giddy, or lose consciousness, even death.
  • Page 9 INTRODUCTION Introduction Thank you for purchasing a CFMOTO vehicle. This Owner’s Manual is intended to acquaint the owner/operator with the various vehicle controls and safe operating instructions. It contains important safety information, driving skills, along with basic maintenance and inspection procedures. If you have any questions regarding the operation or maintenance of your vehicle, please consult a CFMOTO dealer.
  • Page 10 INTRODUCTION Vehicle Identification Numbers Record your vehicle’s identification numbers in the spaces provided. RH Frame RH Engine Vehicle Identification Number: Engine Serial Number: Ignition Keys Remove the spare ignition key and store in a safe place. Your key can be duplicated only by mating a CFMOTO key blank with one of your existing keys.
  • Page 11 SPECIFICATIONS CF1000UTR-2 Specifications SPECIFICATION ITEM CF1000UTR-2 Length 3140 mm Width 1510 mm Height 1845 mm Wheelbase 2040 mm Min. Ground Clearance 310 mm Min. Turning Radius 4750 mm Curb Weight: with Fuel and Oil 620 kg Engine Model 2V91Y Type V-twin, 4-stroke, liquid-cooled, 8 valves, SOHC Bore ×...
  • Page 12 SPECIFICATIONS SPECIFICATION ITEM CF1000UTR-2 Engine oil: Type SAE 10W-40 / SAE 5W-40 / SAE 15W-40 Engine oil volume: 3.06 qt. (2.5L) Capacity change / oil filter Transmission oil: Type SAE75W/90 GL-5 Periodic oil change (0.6L) Rear Gearcase Oil: Grade SAE 80W-90 GL-5 Capacity: 0.4L Rear Gearcase Oil:...
  • Page 13 SPECIFICATIONS SPECIFICATION ITEM CF1000UTR-2 Spark Plug: Type DCPR8E(NGK) Spark Plug Gap 0.8 mm ~ 0.9 mm Clutch Dry, centrifugal Transmission type CVT + gearbox Shift operation Left hand/L-H-N-R-P Transmission CVT ratio 2.88 ~ 0.70 Low gear 43/17 = 2.529 Gearbox High gear 32/28 = 1.143 Reverse...
  • Page 14 SPECIFICATIONS SPECIFICATION ITEM CF1000UTR-2 Front Suspension: Type Double swing-arm Suspension Travel Coil spring/oil damping or coil spring + gas spring/oil damping Shock Type Rear Suspension: Type Double swing-arm Suspension Travel Coil spring/oil damping or coil spring + gas spring/oil Shock Type damping Cooling System: 2.9 L...
  • Page 15 SPECIFICATIONS SPECIFICATION ITEM CF1000UTR-2 Battery Capacity 12V 30Ah Neutral indicator light Green/diode Reverse indicator light Red/diode Park indicator light Red/diode High range indicator light Yellow/diode Low range indicator light Yellow/diode Panel light Color LCD Dashboard High beam indicator light Blue/diode Override indicator light Red/diode 2WD/42D indicator light...
  • Page 16 SPECIFICATIONS CF800UTR Specification SPECIFICATION ITEM CF800UTR Length 3140 mm Width 1510 mm Height 1830 mm Wheelbase 2040 mm Min. ground clearance 340 mm Min. turning radius 4750 mm Curb weight: with fuel and oil 595 kg Engine model 2V91W Type 4-stroke,liquide-cooled,8valves,SOHC Bore ×...
  • Page 17 SPECIFICATIONS SPECIFICATION ITEM CF800UTR Engine oil: Grade SAE 10W-40 / SAE 5W-40 / SAE 15W-40 3.4 L Oil change: 3.5 L Oil change with oil filter replacement Overhaul Oil radiator: 0.45 Oil replenishment after first start Oil replenishment after service Rear gearcase oil: SAE80W-90 GL-5 Grade...
  • Page 18 INTRODUCTION SPECIFICATION ITEM CF800UTR Spark plug: DCPR8E(NGK) Type 0.8 mm~ 0.9 mm Spark plug gap Clutch Wet, centrifugal Transmission type CVT + gearbox Shift operation Left hand/L-H-N-R-P Transmission CVT ratio 0.7 ~ 2.88 Low gear 43/17 = 2.529 Gearbox High gear 32/28 = 1.
  • Page 19 INTRODUCTION SPECIFICATION ITEM CF800UTR Front Suspension: Type Double swing-arm Suspension travel Coil spring/oil damping or coil spring + gas spring/oil damping Shock type Rear Suspension: Type Double swing-arm Suspension travel Coil spring/oil damping or coil spring + gas spring/oil damping Shock type Cooling system: 2.9 L...
  • Page 20 SPECIFICATIONS SPECIFICATION ITEM CF800UTR Battery Capacity 12V 30Ah Neutral indicator light Green/diode Reverse indicator light Red/diode Park indicator light Red/diode High range indicator light Yellow/diode Low range indicator light Yellow/diode Panel light Color LCD Dashboard High beam indicator light Blue/diode Override indicator light Red/diode 2WD/42D indicator light...
  • Page 21 SPECIFICATIONS CF500UTR Specification SPECIFICATION ITEM CF500UTR Length 3140 mm Width 1510 mm Height 1830 mm Wheelbase 2040 mm Min. ground clearance 340 mm Min. turning radius 4750 mm Curb weight: with fuel and oil 580 kg Engine model 191R Type 4-stroke,liquide-cooled,4valves,SOHC Bore ×...
  • Page 22 SPECIFICATIONS SPECIFICATION ITEM CF500UTR Engine oil: Grade SAE 10W-40 / SAE 5W-40 / SAE 15W-40 2.9 L Oil change: 3.0 L Oil change with oil filter replacement Overhaul Oil radiator: 0.45 Oil replenishment after first start Oil replenishment after service Rear gearcase oil: SAE80W-90 GL-5 Grade...
  • Page 23 INTRODUCTION SPECIFICATION ITEM CF500UTR Spark plug: DCPR8E(NGK) Type 0.8 mm~ 0.9 mm Spark plug gap Clutch Wet, centrifugal Transmission type CVT + gearbox Shift operation Left hand/L-H-N-R-P Transmission CVT ratio 0.67 ~ 3.02 Low gear 38/15 = 2.533 Gearbox High gear 27/20 = 1.
  • Page 24 INTRODUCTION SPECIFICATION ITEM CF500UTR Front Suspension: Type Double swing-arm Suspension travel Coil spring/oil damping or coil spring + gas spring/oil damping Shock type Rear Suspension: Type Double swing-arm Suspension travel Coil spring/oil damping or coil spring + gas spring/oil damping Shock type Cooling system: 2.9 L...
  • Page 25 SPECIFICATIONS SPECIFICATION ITEM CF500UTR Battery Capacity 12V 30Ah Neutral indicator light Green/diode Reverse indicator light Red/diode Park indicator light Red/diode High range indicator light Yellow/diode Low range indicator light Yellow/diode Panel light Color LCD Dashboard High beam indicator light Blue/diode Override indicator light Red/diode 2WD/42D indicator light...
  • Page 26 OPERATOR SAFETY Operator Safety General Safety Precautions WARNING Failure to respect the warnings contained in this manual can result in serious injury or death. This vehicle is not a toy and can be hazardous to operate. This vehicle handles differently from other vehicles, such as cars. A collision or rollover can occur quickly, even during routine maneuvers like turning or driving over obstacles, if you fail to take proper precautions.
  • Page 27 OPERATOR SAFETY Equipment Modifications CFMOTO is concerned with the safety of our customers and for the general public. Therefore, we strongly recommend that consumers do not install on a vehicle, any equipment that may increase the speed or power of the vehicle, or make any other modifications to the vehicle for these purposes. Any modifications to the original equipment of the vehicle create a substantial safety hazard and increase the risk of body injury.
  • Page 28 OPERATOR SAFETY Avoid Carbon Monoxide Poisoning All engine exhaust contains carbon monoxide, a deadly gas. Breathing carbon monoxide can cause headaches, dizziness, drowsiness, nausea, confusion and eventually death. Carbon monoxide is a colorless, odorless, tasteless gas that may be present even if you do not see or smell any engine exhaust.
  • Page 29 OPERATOR SAFETY Avoid Burns from Hot Parts The exhaust system and engine become hot during operation. Avoid contact during and shortly after operation to avoid burns. Owner Responsibilities Be Qualified and Responsible Read this Owner’s Manual and the warning decals on this vehicle carefully. Take a safety training course on open areas if available.
  • Page 30 OPERATOR SAFETY Carrying a Passenger • Only carry one passenger. The passenger must be properly seated in the passenger seat. • The passenger must be at least 12 years old and tall enough to always be properly seated against the backrest with the seat belt fastened, holding both handholds, and feet firmly planted;...
  • Page 31 OPERATOR SAFETY • Always be sure there are no obstacles or people behind the vehicle when reversing. Pay attention to blind spots. When it is safe to proceed in reverse, go slowly. • Never exceed the stated load limits for this vehicle. Cargo must be properly secured. Reduce speed, allow for greater braking distance and follow other instructions in this manual.
  • Page 32 OPERATOR SAFETY • Never operate this vehicle on hills too steep for the vehicle or your abilities. Practice on small inclines. • Always follow proper procedures for climbing or going down hills. Never go over the top of any hill at high speed.
  • Page 33 OPERATOR SAFETY Potential Hazard Warnings WARNING POTENTIAL HAZARD: Operating this vehicle without proper instruction. WHAT CAN HAPPEN: The risk of an accident is greatly increased if the operator does not know how to operate the vehicle properly in different situations and on different types of terrain. HOW TO AVOID THE HAZARD: Beginning and inexperienced operators should complete a safety training course if offered by dealer.
  • Page 34 OPERATOR SAFETY WARNING POTENTIAL HAZARD: Failure to follow the age recommendations for this vehicle. WHAT CAN HAPPEN: Severe injury and/or death could occur if a child under the minimum age recommendation operates this vehicle. Even though a child may be within the recommended age group for operating, he/she may not have the skills, abilities, or judgment needed to operate safely and could be susceptible to accident or injury.
  • Page 35 OPERATOR SAFETY WARNING POTENTIAL HAZARD: Carrying more passengers than the rated capacity. WHAT CAN HAPPEN: A passenger not seated in the vehicle could be ejected from the vehicle unexpectedly or make contact with moving components, both of which can result in severe injury or death. Carrying 2 or more passengers is prohibited.
  • Page 36 OPERATOR SAFETY WARNING POTENTIAL HAZARD: Operating the vehicle after consuming alcohol or drugs. WHAT CAN HAPPEN: Consumption of alcohol and/or drugs could seriously affect operator judgment. Reaction time may be slower and operator balance and perception could be affected. Consumption of alcohol and/or drugs before or while operating a vehicle could result in an accident causing severe injury or death.
  • Page 37 OPERATOR SAFETY WARNING POTENTIAL HAZARD: Operating at excessive speeds. WHAT CAN HAPPEN: Excessive speed increases the operator’s chance of losing control, which can result in an accident. HOW TO AVOID THE HAZARD: Always operate at a speed that’s proper for the terrain, visibility and operating conditions, and your experience.
  • Page 38 OPERATOR SAFETY WARNING POTENTIAL HAZARD: Failure to inspect the vehicle before operating. Failure to properly maintain the vehicle. WHAT CAN HAPPEN: Poor maintenance increases the possibility of an accident or equipment damage. HOW TO AVOID THE HAZARD: Always inspect your vehicle before each use to make sure it’s in safe operating condition. Always follow the inspection and maintenance procedures and schedules described in the owner’s manual.
  • Page 39 OPERATOR SAFETY WARNING POTENTIAL HAZARD: Failure to use extra caution when operating on unfamiliar terrain. WHAT CAN HAPPEN: Unfamiliar terrain may contain hidden rocks, bumps, or holes that could cause loss of control or overturn. HOW TO AVOID THE HAZARD: Travel slowly and use extra caution when operating on unfamiliar terrain.
  • Page 40 OPERATOR SAFETY WARNING POTENTIAL HAZARD: Failure to use extra caution when operating on excessively rough, slippery or loose terrain. WHAT CAN HAPPEN: Operating on excessively rough, slippery or loose terrain could cause loss of traction or loss of control, which could result in an accident or overturn.
  • Page 41 OPERATOR SAFETY WARNING POTENTIAL HAZARD: Climbing excessively steep hills or climbing hills improperly. WHAT CAN HAPPEN: Improper hill climbing could cause loss of control or overturn. HOW TO AVOID THE HAZARD: Never operate on hills too steep for the vehicle or for your abilities. Practice on smaller hills before attempting large hills.
  • Page 42 OPERATOR SAFETY WARNING POTENTIAL HAZARD: Traveling down excessively steep hills. WHAT CAN HAPPEN: Improper downhill travel could cause loss of control or overturn. HOW TO AVOID THE HAZARD: Never operate on hills too steep for the vehicle or for your abilities. Practice on smaller hills before attempting large hills.
  • Page 43 OPERATOR SAFETY WARNING POTENTIAL HAZARD: Improperly crossing hills and turning on hills. WHAT CAN HAPPEN: Improperly crossing or turning on hills could cause loss of control or overturn. HOW TO AVOID THE HAZARD: Use extra caution when turning on any hill. Avoid crossing the side of a steep hill. WHEN CROSSING THE SIDE OF A HILL: Always follow proper procedures as described in the owner's manual.
  • Page 44 OPERATOR SAFETY WARNING POTENTIAL HAZARD: Stalling, rolling backwards while climbing a hill. WHAT CAN HAPPEN: The vehicle could overturn. HOW TO AVOID THE HAZARD: Maintain a steady speed when climbing a hill. IF ALL FORWARD SPEED IS LOST: Close the throttle. Apply the brake. When fully stopped, shift the gear selector to the park position. IF THE VEHICLE BEGINS ROLLING: Never apply engine power.
  • Page 45 OPERATOR SAFETY WARNING POTENTIAL HAZARD: Improperly operating over obstacles. WHAT CAN HAPPEN: Operating over obstacles could cause loss of control or overturn. HOW TO AVOID THE HAZARD: Before operating in a new area, check for obstacles. Avoid operating over large obstacles such as rocks and fallen trees when possible.
  • Page 46 OPERATOR SAFETY WARNING POTENTIAL HAZARD: Overloading the vehicle or carrying/towing cargo improperly. WHAT CAN HAPPEN: Overloading and towing can cause changes in vehicle handling, which could lead to loss of control or an accident. HOW TO AVOID THE HAZARD: Never exceed the stated load capacity for this vehicle. Cargo should be properly distributed and securely attached.
  • Page 47 OPERATOR SAFETY WARNING POTENTIAL HAZARD: Operation the vehicle through deep or fast-flowing water. WHAT CAN HAPPEN: The tires may float, causing loss of traction and loss of control, which can lead to an accident or overturn. HOW TO AVOID THE HAZARD: Avoid operating through deep or fast-flowing water.
  • Page 48 OPERATOR SAFETY WARNING POTENTIAL HAZARD: Improperly operating in reverse. WHAT CAN HAPPEN: The vehicle could collide with an obstacle or person, resulting in severe injury. HOW TO AVOID THE HAZARD: Before shifting into reverse gear, always check for obstacles or people behind the vehicle. When it's safe to proceed, back slowly.
  • Page 49 OPERATOR SAFETY WARNING POTENTIAL HAZARD: Operating the vehicle with improper modifications. WHAT CAN HAPPEN: Improper installation of accessories or modification of the vehicle may cause changes in handling which could lead to an accident. HOW TO AVOID THE HAZARD: Never modify the vehicle through improper installation or use of accessories. All parts and accessories added to the vehicle must be genuine parts or equivalent components designed for use on this vehicle, and they should be installed and used according to approved instructions.
  • Page 50 OPERATOR SAFETY WARNING Leaving the keys in the ignition can lead to unauthorized use of the vehicle, resulting in serious injury or death. Always remove the ignition key when the vehicle is not in use. WARNING After any overturn or accident, have a qualified service dealer inspect the entire vehicle for possible damage, including (but not limited to) brakes, throttle and steering systems.
  • Page 51 OPERATOR SAFETY Safe Riding Gear Always wear clothing suited to the type of riding. Operating this vehicle requires special protective clothing for comfort and to reduce the chance of injury: 1. A helmet is the most important piece of protective gear for safe riding.
  • Page 52 OPERATOR SAFETY Safety Labels, Locations and Warnings Warning labels have been placed on the vehicle for your protection. Read and follow the instructions on each decal carefully. If a decal becomes illegible or comes off, contact your dealer to purchase a replacement. Read and follow the safety warnings in this manual.
  • Page 53 OPERATOR SAFETY 4050-190206 US1303...
  • Page 54 OPERATOR SAFETY...
  • Page 55 OPERATOR SAFETY psi ( kPa )
  • Page 56 CONTROLS AND FEATURES Controls and Features Primary Controls Steering Wheel - The steering wheel is located in front of the driver’s seat. Tilt Lever - The tilt feature allows the steering wheel to be adjusted to fit the operator. Throttle Pedal - The throttle pedal is located at the right of the brake pedal.
  • Page 57 CONTROLS AND FEATURES Brake Pedal - The brake pedal is located at the left of the throttle pedal. Release the throttle pedal and press the brake pedal with your foot to slow or stop the vehicle. Shift Lever - The shift lever is located at the right of the driver’s seat. The shift lever is used to change the transmission gear selection: Shift Button - Press the shift button before shifting the gear.
  • Page 58 CONTROLS AND FEATURES NOTE: In reverse operation, the engine RPM is limited, thus limiting the vehicle reverse speed under 20km/h±5km/h (12.4mile/h±3.1mile/h). WARNING Use extreme caution driving downhill in reverse. Gravity can increase the vehicle speed above the set limited reverse speed. P –...
  • Page 59 CONTROLS AND FEATURES Secondary Controls Ignition Key Switch and Engine Stop Switch - The ignition key switch and engine stop switch are located on the bottom left of the dashboard. The ignition switch has 3 positions. Use the key to control the ignition switch and start the engine.
  • Page 60 CONTROLS AND FEATURES Speed Limit Override Switch - The engine is normally speed limited when operating in 4WD- LOCK. If conditions require more engine power: • Release the throttle and press the button to override the speed limiting function. The override indicator light will come on.
  • Page 61 CONTROLS AND FEATURES Low Beam / High Beam Switch - High Beam is selected when the switch is in this position. Low Beam is selected when the switch is in this position. Main Light Switch - The main light switch consists of 3 positions: Headlights and tail lights ‘ON’...
  • Page 62 CONTROLS AND FEATURES Turning Light Switch - Turning light switch consists of 3 positions, choose the related switch according to below functions: When the switch is at this position, left turning light flashes. When the switch is at this position, right turning light flashes.
  • Page 63 CONTROLS AND FEATURES 2WD / 4WD Switch - This vehicle is equipped with an on-command “2WD”/”4WD” and front diff-lock “LOCK”/”4WD” switch on the left side of the dashboard. Select the appropriate drive mode according to terrain and conditions: • Two-wheel drive (2WD): Power is supplied to the rear wheels only.
  • Page 64 CONTROLS AND FEATURES On-Command 2WD / 4WD / 4WD-LOCK Switch Operation To change from 2WD to 4WD: Stop the vehicle. Verify the mode lever is moved to the left, and then press the switch to “4WD”. The 4WD indicator “ ” will display in the dashboard. To change from 4WD to 2WD: Stop the vehicle.
  • Page 65 CONTROLS AND FEATURES Hand Brake - This vehicle is equipped with an auxiliary hand brake, which is located to the right of the driver’s seat. Pull back on the lever to apply the rear brakes and prevent the vehicle from rolling when parked on an incline.
  • Page 66 CONTROLS AND FEATURES Vehicle Features Feature Locations - 1...
  • Page 67 CONTROLS AND FEATURES...
  • Page 68 CONTROLS AND FEATURES Feature Descriptions Footrests - This vehicle is equipped with driver and passenger footrests to allow firmly planting of feet on the vehicle floor, which helps minimize the risk of leg or foot injury and maintain proper body position while riding. Always wear appropriate footwear.
  • Page 69 CONTROLS AND FEATURES WARNING Never use any part of vehicle cage as handholds. Hands can be struck by objects outside the cockpit or crushed in a rollover. Shoulder Guards - The vehicle is equipped with shoulder guards to help restrain the entire body of driver and passenger inside vehicle.
  • Page 70 CONTROLS AND FEATURES Towing - This vehicle is equipped with a hitch receiver for towing trailers. Please consult with your dealer about towing, the use of trailers, and available accessories for connecting a trailer to the vehicle. Fuel Tank Fill Cap - The fuel tank fill cap is located on the passenger side of the vehicle near the passenger seat.
  • Page 71 CONTROLS AND FEATURES • Do not overfill the tank. Do not fill to the tank neck. • If gasoline spills on your skin or clothing, immediately wash it off with soap and water and change clothing. • Never start the engine or let it run in an enclosed area. Engine exhaust fumes are poisonous and can cause loss of consciousness or death in a short time.
  • Page 72 CONTROLS AND FEATURES GENERAL SAFETY PRECAUTIONS REGARDING THE USE OF WINCH          Prior to initiating winching operation be sure any element which   Moving Part Hazards  can interfere with safe winching is removed.  To prevent serious injury and property damage:  Do not disengage clutch if winch is under load or wire rope is in   Do  not  operate  or  install  winch  without  reading  and  tension.   understanding  these  instructions  and  the  Basic  Guide  to  Take your time. Sloppy rigging causes accidents.   Winching Techniques.  The wire rope must always spool onto the drum as indicated by   Keep hands clear of wire rope, hook and fairlead opening during  the drum rotation label on the winch. ...
  • Page 73 CONTROLS AND FEATURES 12 Volt Accessory and USB Power Auxiliary 12Vdc and USB power outlets are provided on the left side front fender area for operating accessories such as hand held spot lights and charging electronic devices. Please consult with your dealer on the use of powered accessories with your vehicle.
  • Page 74 CONTROLS AND FEATURES CVT System This vehicle has a Continuously Variable Transmission (CVT) system that utilizes a drive belt and clutch pulleys to automatically vary transmission drive ratios, allowing infinite variability between the highest and lowest vehicle speeds with no discrete steps or shifts.
  • Page 75 CONTROLS AND FEATURES How To Avoid CVT Drive Belt and Component Failure CVT clutch and belt life can be dramatically extended by avoiding these common operating mistakes: Causes CVT damage Solution Attempting to load the vehicle onto a truck bed or tall Shift transmission to low gear during loading of the trailer in high gear.
  • Page 76 CONTROLS AND FEATURES Causes CVT damage Solution Stuck in mud or snow. Shift the transmission to low gear, and carefully use fast, aggressive throttle application to engage CVT. WARNING: Excessive throttle may cause loss of control and vehicle overturn. Climbing over large objects from a stopped position. Shift the transmission to low gear, and carefully use fast, brief, aggressive throttle application to engage the CVT.
  • Page 77 CONTROLS AND FEATURES Dashboard Indicators and Warnings 3 4 5 1 Parking Brake ‘ON’ 6 Reverse 11 4WD Mode 16 Engine Temp 2 High Beam ‘ON’ 7 Parking 12 Oil Pressure 17 Seatbelt 3 Low Gear 8 EFI Fault 13 Fuel Gauge 18 Rider Information Center 4 High Gear...
  • Page 78 CONTROLS AND FEATURES Indicators and Warnings - Parking Brake ‘ON’: Illuminates when the hand brake lever is pulled. - High Beam ‘ON’: Illuminates when the headlight switch is in this position. - ‘L’= Low Gear Position: This indicator displays when the transmission is in Low. - ‘H’= High Gear Position: This indicator displays when the transmission is in High.
  • Page 79 CONTROLS AND FEATURES - 4WD Indicator: This dashboard section corresponds to the drive method chosen. The front differential gear case contains the synchronizing component that signals the display. - Fuel Gauge: This dashboard section displays the current gas remaining in the tank. ‘F’ indicates full. ‘E’ indicates stand-by fuel.
  • Page 80 CONTROLS AND FEATURES - Rider Information Center: This dashboard section can be toggled using the left ‘SEL’ button to display: ‘ODO’ -The accumulated vehicle distance traveled in miles/kilometers, ‘TRIP’ - The trip distance traveled, ‘RPM’ - The engine speed in Revolutions Per Minute (RPM), 'H' - The accumulated engine run time,‘V’ - Battery voltage, ‘Brightness’...
  • Page 81 CONTROLS AND FEATURES Navigating Dashboard Settings / Adjustments Item Displays SEL / ADJ Button Result Odometer / Trip Distance / Engine RPM / Engine ODO→TRIP→RPM→H Mode Toggle Short Press SEL Button Hours / Battery Voltage/ →V→Brightness Brightness Long Press SEL Button and toggle through clock Metric / Standard Toggle Speed/Distance...
  • Page 82 OPERATING YOUR VEHICLE Operating Your Vehicle Break-In Period The break-in period for a new engine is very important. Careful treatment of a new engine at the beginning of ownership will result in more efficient performance and longer life. Perform the following procedures carefully: 1.
  • Page 83 OPERATING YOUR VEHICLE CAUTION During the break-in period: • Do not operate at sustained full throttle. Damage to engine parts or decrease engine life may result if excessive wide open throttle is used during the first 20 hours of use. •...
  • Page 84 OPERATING YOUR VEHICLE Pre-Ride Inspection Before each use of the vehicle, a best practice is to complete the pre-ride inspection checklist. WARNING If a proper inspection is not done before each use, severe damage to the vehicle, severe injury, or death could result.
  • Page 85 OPERATING YOUR VEHICLE Starting the Engine WARNING Never run an engine in an enclosed area. Engine exhaust contains poisonous carbon monoxide and can cause loss of consciousness, resulting in severe injury or death. Starting a cold engine 1. Verify the gear selector is shifted to the Park or Neutral position. 2.
  • Page 86 OPERATING YOUR VEHICLE CAUTION Allow the engine to warm up for a short period before operating the vehicle. Operating the vehicle immediately after starting could cause engine damage. Shifting the Transmission CAUTION To avoid transmission damage, return the throttle to the closed position, stop the vehicle, and apply the foot brake before shifting.
  • Page 87 OPERATING YOUR VEHICLE Shifting: High Gear to Low Gear 1. Verify the throttle is closed and the vehicle is stopped completely. 2. Apply the foot brake. 3. Shift to ‘L’ by moving the gear selector along the shift guide. Shifting: Low Gear to High Gear 1.
  • Page 88 OPERATING YOUR VEHICLE Shifting: to Park 1. Verify the throttle is closed and the vehicle is stopped completely. 2. Apply the foot brake and press the gear selector button. 3. Shift to ‘P’ by moving the gear selector along the shift guide. Shake the vehicle forward and backward to verify that parking is engaged.
  • Page 89 SAFE OPERATION - DRIVING SAFELY Safe Operation - Driving Safely Responsibilities of the Operator As the operator of this vehicle, your common sense, judgment, and abilities are the only factors that will prevent injury to yourself, to others around you, and/or damage to the vehicle or environment. Recreational, group, and distance riding One of the benefits of this vehicle is that it can take you off-road away from most communities.
  • Page 90 SAFE OPERATION - DRIVING SAFELY A rollover or other accident can occur quickly during abrupt maneuvers such as: • Sharp turns or hard acceleration. • Deceleration when turning. • When driving on hills or over obstacles. Abrupt maneuvers or aggressive driving can cause rollovers or loss of control even in flat open areas. If the vehicle rolls over, any part of your body (such as arms, legs, or head) outside of the cockpit can be crushed and trapped by the cage or other parts of the vehicle.
  • Page 91 SAFE OPERATION - DRIVING SAFELY This vehicle can roll over sideways, or tip over forward or backwards on slopes or uneven terrain: • Avoid side hilling (driving along the slope rather than up or down a hill). When possible, drive straight up and down inclines rather than across them.
  • Page 92 SAFE OPERATION - DRIVING SAFELY Avoiding Collisions At higher speeds, there is an increased risk of losing control, particularly in challenging off-road conditions, and the risk of injury in a collision is greater. Never operate at excessive speeds. Always go at a speed that is proper for the terrain, visibility, and operating conditions, and your experience.
  • Page 93 SAFE OPERATION - DRIVING SAFELY Practice Exercises Before you go out for a ride, it is very important to familiarize yourself with the handling of your vehicle by practicing in a controlled environment. Find a suitable area to practice and perform the following exercises. It should be at least 147 ft.
  • Page 94 SAFE OPERATION - DRIVING SAFELY Note how your vehicle reacts in these different exercises. CFMOTO recommends releasing the throttle before entering a turn to help initiate directional change. You will feel the lateral force increasing with the speed and with your steering input. The lateral force should be maintained as low as possible to make sure it does not cause the vehicle to roll over.
  • Page 95 SAFE OPERATION - DRIVING SAFELY Reverse Exercise Practice using the reverse: • Place 1 cone marker on both sides of the vehicle beside each rear wheel. • Move the vehicle forward until you can see the cone markers behind you, then stop the vehicle. Acknowledge the distance required to see obstacles behind you.
  • Page 96 SAFE OPERATION - DRIVING SAFELY Operating Your Vehicle Off-Road Operation The very nature of off-road operation is dangerous. Any terrain which has not been specially prepared to carry vehicles presents an inherent danger where terrain substance, shape, and steepness are unpredictable.
  • Page 97 SAFE OPERATION - DRIVING SAFELY WARNING When driving downhill in reverse, gravity can increase the vehicle speed above the set limited reverse speed. Failure to use caution when operating in reverse can result in serious injury or death. NOTE: This vehicle is equipped with a reverse speed limiter function. In reverse operation, the engine RPM is limited, thus limiting the vehicle reverse speed.
  • Page 98 SAFE OPERATION - DRIVING SAFELY Shallow Water Crossing Water can be a unique hazard. If it is too deep the vehicle may “float” and topple. Check the water depth and current before you attempt to cross any water. Water should not exceed depth equal to the bottom of the floor board to safely cross.
  • Page 99 SAFE OPERATION - DRIVING SAFELY Riding on Sand Sand and riding on sand dunes is a unique experience, but there are some basic precautions that should be observed. Wet, deep, or fine sand may create a loss of traction and cause the vehicle to slide, drop off or become “bogged”...
  • Page 100 SAFE OPERATION - DRIVING SAFELY Hill Driving Conditions When driving on hills or slopes, two things are highly important: be prepared for slippery surfaces or terrain variations, obstacles, and brace yourself properly inside vehicle. If you climb or descend a hill that is too slippery or has too loose a surface, you can lose control.
  • Page 101 SAFE OPERATION - DRIVING SAFELY Hauling and Towing Loads Your vehicle can help you perform a number of different light tasks ranging from snow removal, to pulling wood, or carrying cargo. This can change the vehicle handling. To prevent possible injury, follow the instructions and warnings in this manual and on the vehicle.
  • Page 102 SAFE OPERATION - DRIVING SAFELY Vehicle Settings When Carrying Loads If the total load approaches 350 kg, including weight of operator, passenger, cargo, accessories and trailer tongue weight: • Inflate the tires to maximum pressure 10 PSI (70 kPa) Front, 14 PSI (100 kPa) Rear. •...
  • Page 103 SAFE OPERATION - DRIVING SAFELY Pulling or Towing Your vehicle is equipped with a hitch receiver and winch for towing or pulling. Pulling a Load • Never pull a load by attaching it to the cage. This can cause the vehicle to tip over. Use only the trailer hitch or winch (if installed) to pull a load.
  • Page 104 SAFE OPERATION - DRIVING SAFELY Towing a Load If a trailer is towed behind the vehicle, make sure that its hitch is compatible with the one on the vehicle. Make sure the trailer is horizontal with the vehicle. Use safety chains or cables that keep the trailer secured to the vehicle in the event of a hitch failure.
  • Page 105 SAFE OPERATION - DRIVING SAFELY • When operating with loads extending beyond the cargo area, stability and maneuverability may be adversely affected, causing the machine to overturn. • Towing a load while carrying cargo may cause an imbalanced condition that increases the possibility of vehicle overturn.
  • Page 106 MAINTENANCE Maintenance Following the maintenance schedule in your owner’s manual will help keep your vehicle in the safest, most reliable condition. Inspection, adjustment, and lubrication of important components are explained in the maintenance schedules Inspect, clean, lubricate, adjust, and replace parts as necessary. When inspection reveals the need for replacement parts, always use genuine parts available from your dealer.
  • Page 107 MAINTENANCE Severe Use Definition CFMOTO defines severe vehicle use as: • Frequent immersion in mud, water or sand • Racing or race-style high RPM use • Prolonged low speed, heavy load operation • Extended engine idle • Short trip cold weather operation •...
  • Page 108 MAINTENANCE Periodic Maintenance Schedule and Icon Key Maintenance intervals in the following schedules are based upon average riding conditions and an average operating speed of approximately 12.4 mph (20 km/h). Vehicles subjected to severe or commercial use must be inspected and serviced more frequently. The following icon keys are used to note special circumstances: ►...
  • Page 109 MAINTENANCE General Recommended Lubrication Check all components at the intervals outlined in the Periodic Maintenance Schedule. Items not listed in the schedule should be lubricated at the general lubrication interval. •    Change lubricants more often under severe use, such as wet or dusty conditions. •    Use All Season Grease on pivot points.
  • Page 110 MAINTENANCE Pre-Ride Maintenance Checklist Perform these inspections before operating the vehicle: Maintenance before operation Item Hour Calendar Miles (km) Remarks Pre-Ride ■ Steering system Pre-Ride ■ Throttle return Pre-Ride Front suspension and axles Visually inspect, test, Pre-Ride Rear suspension and axles or check components.
  • Page 111 MAINTENANCE Maintenance before operation Item Hour Calendar Miles (km) Remarks Inspect. If deposits are visible, clean intake Pre-Ride ► Air box sediment tube tubes, air box, and replace air filter. Inspect. If deposits are visible, drain / clean Pre-Ride ► CVT sediment tube the CVT or have it serviced by a dealer.
  • Page 112 MAINTENANCE Break-In Maintenance Checklist Perform these maintenance items when the vehicle break-in is completed: Break-in Maintenance (Perform at the interval that arrives first) Item Hour Calendar Miles (km) Remarks Lubricate all grease 200 (320) General lubrication points, pivots, cables, etc. Engine oil / oil filter / Change oil and filter.
  • Page 113 MAINTENANCE Break-in Maintenance (Perform at the interval that arrives first) Item Hour Calendar Miles (km) Remarks Inspect pad 200 (320) ► Brake pads thickness. Check terminals, 200 (320) Battery clean, test battery condition if required. Inspect for proper rpm. See dealer for 200 (320) ■...
  • Page 114 MAINTENANCE Periodic Maintenance Schedule Perform maintenance at the interval that arrives first after the break-in period: Periodic Maintenance Intervals (Perform at the interval that arrives first) Item Hour Calendar Miles (km) Remarks Monthly 100 (160) ► Brake pads Inspect pad thickness. Check terminals.
  • Page 115 MAINTENANCE Periodic Maintenance Intervals Item (Perform at the interval that arrives first) Hour Calendar Miles (km) Remarks Inspect level. Change yearly if hours or 500 (800) ► Front gear case oil distance interval is not met. Inspect level. Change yearly if hours or 500 (800) ►...
  • Page 116 MAINTENANCE Periodic Maintenance Intervals (Perform at the interval that arrives first) Item Hour Calendar Miles (km) Remarks Inspect; clean external surfaces. Clean more 500 (800) ► Radiator frequently if subjected to severe use. 500 (800) Inspect. Lubricate. ■ Steering system L u b r i c a t e .
  • Page 117 MAINTENANCE Periodic Maintenance Intervals (Perform at the interval that arrives first) Item Hour Calendar Miles (km) Remarks Inspect. Replace 1500 (2400) ► ■ CVT drive belt as necessary. See dealer for service. Clean and Inspect pulleys. Replace 100h 500 (800) ■...
  • Page 118 MAINTENANCE Periodic Maintenance Intervals (Perform at the interval that arrives first) Item Hour Calendar Miles (km) Remarks Inspect fuel tank, cap, ● 100h 500 (800) Fuel system fuel pump and fuel pump relay. Inspect; Replace if 100h 2000 (3200) Spark plug worn or fouled.
  • Page 119 MAINTENANCE Periodic Maintenance Intervals Item (Perform at the interval that arrives first) Hour Calendar Miles (km) Remarks Inspect for noise or 100h 1500 (2400) ► ■ Wheel bearings looseness. Replace as necessary. Visually inspect belts and test latches. Clean latch 100h 2000 (3200) ►...
  • Page 120 MAINTENANCE Periodic Maintenance Intervals (Perform at the interval that arrives first) Item Hour Calendar Miles (km) Remarks Inspect fluid for color 200h 1000 (1600) ► Brake fluid change. Change fluid every two years. Inspect for proper rpm. See dealer for Idle condition service if out of spec or erratic.
  • Page 121 MAINTENANCE Maintenance Procedures Air filter Check and change the air filter at the intervals outlined in the Maintenance Schedule. The air filter element should be cleaned or replaced more often if the vehicle is used in extremely dusty or wet areas.
  • Page 122 MAINTENANCE Air filter maintenance 1. Remove the cover panel, located in the right rear fender well. 2. Remove the cover spring clips and remove the filter housing cover 3. Loosen the air filter clamp and remove the air filter 4. Remove the foam pre-filter from the air filter.
  • Page 123 MAINTENANCE Drying the air filter housing after submersion If water has been ingested into the air filter housing, Drain the air filter housing, remove the air filter, and thoroughly dry the components. Do not use compressed air on the paper air filter. Contact your dealer if vehicle performance issues exist.
  • Page 124 MAINTENANCE Engine oil maintenance – 500/800 only Always check and change the engine oil at the intervals outlined in the Maintenance Schedule. Change oil more frequently under severe use conditions. Oil level check (500/800) 1. Place the vehicle on a level surface. 2.
  • Page 125 MAINTENANCE Oil and filter change (500/800) 1. Place the vehicle on a level surface. 2. If the engine was running, wait a sufficient amount of time for the oil to settle and cool. 3. Place an oil pan under the engine to collect the used oil. 4.
  • Page 126 MAINTENANCE 9. Remove the oil filter cover fasteners and cover from the crankcase. 10. Remove the oil filter cartridge from the crankcase housing. 11. Install a new oil filter cartridge in the crankcase housing. 12. Inspect and verify the cover O-ring is okay to reuse, and then install it into the groove of the crankcase housing correctly.
  • Page 127 MAINTENANCE Engine oil maintenance- 1000 engine only NOTE: The 1000 engine has separate engine and transmission oil drain / fill locations. It also has an internal sump strainer behind a cover 1000 Engine that can be checked and cleaned during an oil change. Oil level check (1000) Oil Dipstick 1.
  • Page 128 MAINTENANCE 6. Remove the oil filter cover fasteners and cover from the crankcase. 7. Remove the oil filter cartridge from the crankcase housing. 8. Install a new oil filter cartridge in the crankcase housing. 9. Inspect and verify the cover O-ring is okay to reuse, and then install it into the groove of the crankcase housing correctly.
  • Page 129 MAINTENANCE Transmission oil maintenance- 1000 engine only Oil level check (1000) 1. Place the vehicle on a level surface. 2. If the engine was running, wait a sufficient amount of time for the oil to settle and cool. 3. Unscrew the transmission oil dipstick , remove it, and wipe off with a clean cloth.
  • Page 130 MAINTENANCE Engine valve clearance adjustment The intake and exhaust valve clearances change with use of the vehicle, which can result in improper fuel/air supply or engine noise. To prevent this, the valve clearances must be adjusted according to the maintenance schedule.
  • Page 131 MAINTENANCE Front and rear gear case The front and rear gear case must be checked for oil leaks before operating. If any leaks are found, have your dealer check and repair the vehicle. Front gear case oil check 1. Place the vehicle on a level surface. 2.
  • Page 132 MAINTENANCE Front gear case oil change 4. Place the vehicle on a level surface. 5. Place an oil pan under the gear case to collect the used oil. 6. Remove the oil drain bolt at the bottom of the gear case and drain the oil.
  • Page 133 MAINTENANCE Rear gear case oil check 1. Place the vehicle on a level surface. 2. Remove the oil filler bolt and check the oil level. The level should be up to the brim of the hole. If the level is low, add sufficient oil to raise it to the specified level.
  • Page 134 MAINTENANCE Front and rear axle boots The front and rear axle boots must be checked for holes or wear before operating. If any damage is found, have your dealer repair the vehicle.
  • Page 135 MAINTENANCE CVT air outlet check hose There is a check hose at the bottom of the CVT cooling outlet duct, located at the rear of the engine. If dust or water can be viewed in this hose, empty the hose and clean or drain the CVT housing.
  • Page 136 MAINTENANCE Cooling system Coolant level inspection 1. Place the vehicle on a level surface. 2. Inspect the coolant level in the reservoir , which can be viewed through the left side inner fender area. 3. If the coolant is at or below the lower limit mark; remove the access cover and the reservoir cap .
  • Page 137 MAINTENANCE Change the coolant CAUTION After running the engine, never remove the radiator cap immediately. Wait for the engine to cool down before removing the radiator cap. Hot coolant can cause serious burns. 1. Place the vehicle on a level surface. 2.
  • Page 138 MAINTENANCE 11. Install the radiator cap. 12. Start the engine and let it idle for several minutes. Stop the engine and allow it to cool. Check the coolant level in the radiator. If it is low, add more coolant until it reaches the top of the radiator. Repeat as necessary.
  • Page 139 MAINTENANCE Spark plug(s) The spark plug is an important engine component that is easy to Spark Plug – #1 Cylinder 1000/800/500 inspect. The color and condition of the spark plug can indicate the condition of the engine. The ideal color on the insulator around the center electrode is a medium-to-light tan color for an engine that is being operated normally.
  • Page 140 MAINTENANCE 4. Use the spark plug socket and wrench from the tool kit to remove the spark plug. 5. Check the spark plug gap using a thickness gauge. Adjust the gap if necessary. NOTE: Specified spark plug: DCPR8E (NGK) Spark plug gap: 0.035 in ~ 0.045 in. (0.8 mm ~ 0.9 mm) 6.
  • Page 141 MAINTENANCE Spark plug removal to expel water from the engine If water has been ingested into the engine, it is important to remove the water as soon as possible by removing the spark plug(s) and using the starter system to rotate the engine for a short period to expel water out of the cylinder(s).
  • Page 142 MAINTENANCE Exhaust spark arrestor Clean carbon deposits from the spark arrester periodically while the muffler and exhaust are at normal air temperature. CAUTION Ensure that the exhaust pipe and muffler are fully cooled down before servicing the spark arrestor. 1. Remove the fasteners 2.
  • Page 143 MAINTENANCE Battery This vehicle is equipped with a 12 volt/30 Amp-hour, sealed low-maintenance battery, which is located behind the left rear cover panel. Therefore, it is not necessary to check the electrolyte or add distilled water to the battery. If the battery seems to have discharged, consult your dealer. Verify that the battery connections are clean and secured during routine maintenance.
  • Page 144 MAINTENANCE Brake Brake fluid level inspection Before riding, check that the brake fluid level is above the low mark and replenish whenever necessary. Insufficient brake fluid may let air enter the brake system, possibly causing the brakes to become ineffective. The brake fluid master cylinder reservoir levels (A) can be viewed from the left side inner fender well.
  • Page 145 MAINTENANCE Brake pad inspection Inspect the front and rear brake pads and discs for damage and wear. If the pad thickness is less than 0.059 in. (1.5mm) or the disc thickness is less than 0.118 in. (3.0mm), have your dealer replace them. Replacement of brake components requires professional knowledge.
  • Page 146 MAINTENANCE Brake fluid change Complete brake system fluid replacement should be performed only by trained service personnel. Have your dealer replace the following components during periodic maintenance, or when they are damaged or leaking: • Replace the seals every two (2) years. •...
  • Page 147 MAINTENANCE Suspension Some front suspension components of the vehicle do not require maintenance or lubrication. Ensure these components are cleaned regularly, and are not loose or damaged before operating the vehicle. Pivot Lubrication Lubricate the upper and lower pivots of the front and rear suspension: 1.
  • Page 148 MAINTENANCE Shock preload and damping adjustment The front and rear shock spring preload and damping can be adjusted to for rider weight, cargo, and riding conditions. Always adjust the shock absorbers on the left and right side to the same setting.
  • Page 149 MAINTENANCE Wheels Tire pressure (CF1000UTR-2) Inspect the tire pressure before operation: Front: 10.1 psi (70kPa) Rear: 14.5 psi (100kPa) Tire pressure (CF500UTR/CF800UTR) Inspect the tire pressure before operation: Front: 10.1 psi (80kPa) Rear: 14.5 psi (100kPa) Tread depth Inspect the tread depth regularly and replace the tires if the minimum tread depth is less than: Minimum tread depth: 3/32 in.
  • Page 150 MAINTENANCE Wheel Removal 1. Ensure vehicle is in park. 2. Loosen the wheel fasteners. 3. Elevate the vehicle and place a suitable support stand under the frame. 4. Remove the fasteners from the wheel. 5. Remove the wheel. Wheel Installation 1.
  • Page 151 MAINTENANCE Electrical Fuses The fuses are located under the front access cover. Removal of the inner storage compartment is required to gain access. If a fuse is blown, turn off the main switch and install a new fuse of the specified amperage. Turn on the main switch.
  • Page 152 MAINTENANCE Main Fuse and EPS Fuse The Main fuse and EPS fuse are located under the driver’s seat access panel. If the fuse is blown, turn off the main switch and install a new fuse of the specified amperage. Turn on the main switch.
  • Page 153 MAINTENANCE Head light adjustment To adjust the head lights: • Turn screws to adjust the high beam direction beam vertically and horizontally. • Turn screw to adjust the low beam vertically. WARNING It is advisable to have your dealer perform headlight adjustments. Improper adjustment could lead to an accident resulting in serious injury or death.
  • Page 154 MAINTENANCE Head light replacement 1. Access the headlight lamp: • Remove the cover from the headlight assembly turning it counter-clockwise. • Remove the cover to expose the headlight lamp. 2. Remove the headlight lamp lock spring. 3. Disconnect the failed bulb, pull it out, and replace it with a new bulb.
  • Page 155 MAINTENANCE Tail/brake, position, and turn signal lamp replacement Brake/tail lights, front position lights, and turn signals (if equipped) are LED type. Have your dealer replace the entire assembly if an LED is damaged or has failed. License plate lamp replacement If the license plate lamp has failed: 1.
  • Page 156 CLEANING AND STORAGE Cleaning and Storage Washing the vehicle Keeping your vehicle clean will not only improve its appearance, but it can also extend the life of various components. With a few precautions, your vehicle can be cleaned much like an automobile: •...
  • Page 157 CLEANING AND STORAGE CAUTION Certain products, including insect repellants and other chemicals, will damage plastic surfaces. Use caution when using these products near plastic surfaces. Perform repairs Make necessary repairs to your vehicle before storing to prevent further damage the next time you operate it. Check the tires Inspect the tire treads and overall condition.
  • Page 158 CLEANING AND STORAGE Check fluid levels Inspect the following fluid levels and change if necessary: • Front gear case • Rear gear case • Brake fluid (change every two years or as required if fluid looks dark or contaminated) • Coolant (change every two years or as required if coolant looks contaminated) •...
  • Page 159 ‘Fog’ the engine 1. Remove the cargo box panel to access the spark plug(s). 2. Remove the spark plug(s), rotate the piston to the bottom of its stroke, and pour approximately 2.0 oz. (15mL~20mL) of engine oil into the opening. NOTE: Do this carefully! If you miss the spark plug hole, oil will drain from the spark plug cavity, and appear to be an oil leak.
  • Page 160 Transporting the vehicle Follow these procedures when transporting the vehicle on a flatbed trailer: • Turn off the engine and remove the key to prevent loss during transporting. • Place the gear shift into any position except the parking position, then block the front and rear wheels to prevent the vehicle from moving.
  • Page 161 VEHICLE DIAGNOSIS Vehicle Issue Diagnosis This section is intended to guide an average owner to simple items that could cause operating problems. Diagnosis of vehicle issues may require the experience of a dealership technician. Please contact your dealer if a solution is not apparent. Engine starter doesn’t turn on Possible Cause Solution...
  • Page 162 VEHICLE DIAGNOSIS Engine stops or loses power Possible Cause Solution Clean radiator screen and external core; clean engine Overheated engine exterior; See your dealer Out of fuel Refuel with minimum 95 octane unleaded fuel Kinked or plugged fuel tank vent line Inspect and replace;...
  • Page 163 VEHICLE DIAGNOSIS Engine turns over, Fails to start Possible Cause Solution Out of Fuel Refuel Clogged fuel filter Inspect and replace as necessary Water is present in fuel Replace with 95 minimum octane unleaded fuel Fuel pump is inoperative Inspect pump and fuse; Replace as necessary Old or non-recommended fuel Replace with 95 minimum octane unleaded fuel Fouled or defective spark plug(s)
  • Page 164 VEHICLE DIAGNOSIS Engine backfires Possible Cause Solution Weak spark from spark plugs Inspect and replace spark plugs as necessary Incorrect spark plug gap or heat range Set gap to specs or replace plugs Old or non-recommended fuel Replace with minimum 95 octane unleaded fuel Incorrectly installed spark plug wires See your dealer Incorrect ignition timing...
  • Page 165 VEHICLE DIAGNOSIS Possible Cause Solution Other mechanical failure See your dealer Possible Lean or Rich fuel mixture See your dealer Low or contaminated fuel Add or change fuel, clean the fuel system Low octane fuel Replace with minimum 95 octane unleaded fuel Clogged fuel filter Replace filter Fuel is very high octane...
  • Page 166 VEHICLE DIAGNOSIS EFI Malfunction Indicator Light The Electronic Fuel Injection system on your vehicle contains a self-diagnostic feature that will illuminate the malfunction indicator light (  M IL  ) if it detects a problem. When this indicator is on, please contact your dealer for diagnosing.
  • Page 167 VEHICLE DIAGNOSIS EPS Malfunction Indicator Light The Electronic Power Steering system on your vehicle contains a self-diagnostic feature that will illuminate the malfunction indicator light (MIL) if it detects a problem. In normal operation, the EPS indicator will be on after the ignition switch is turned to ON, but EPS will not work.
  • Page 168 VEHICLE DIAGNOSIS Times of long flash represent the tens digit. Times of short flash represent the single digit. Duration of long flash: 2 sec. Duration of short flash: 1 sec. Flash interval: 1 sec. The flash cycle will repeat after EPS MIL indicator light turns off for 3 seconds Stop operating the vehicle and contact your dealer immediately if the EPS system MIL is flashing or there is a loss of steering assist with the engine running.
  • Page 169 VEHICLE DIAGNOSIS Electronic Power Steering (EPS) fault diagnosis and solution Failure Probable Reason Solution 1. Wire Connectors have bad contact or are 1. Check whether wire connectors disconnected and pins are fully inserted S t e e r i n g w i t h o u t 2.
  • Page 170 DECLARATION Declaration Declaration of Drivers exposure to noise level The undersigned :Lai Min jie ,General Manager Company name and address of the manufacturer: ZHEJIANG CFMOTO POWER CO.,LTD. No.116,Wuzhou Road,Yuhang Economic Development Zone,Hangzhou,311100, Zhejiang Province P.R.China Make(trade name of the manufacturer): CFMOTO Category, The Drivers exposure Commercial name(s) (if...
  • Page 171 DECLARATION Declaration of Vibration declaration Driver mass aws m/s2 CF1000UTR-2 Requirement Test run1 1.22 Deviation<10% between test run 1/2 and 59kg±1kg Test run2 1.21 Arithmetic mean,aws<1.25m/s2 Arithmetic mean 1.22 Test run1 1.17 Deviation<10% between test run 1/2 and 98kg±5kg Test run2 1.19 Arithmetic mean,aws<1.25m/s2 Arithmetic mean...
  • Page 172 CFMOTO LIMITED WARRANTY Declaration of Drivers exposure to noise level The undersigned :Lai Min jie ,General Manager Company name and address of the manufacturer: ZHEJIANG CFMOTO POWER CO.,LTD. No.116,Wuzhou Road,Yuhang Economic Development Zone,Hangzhou,311100, Zhejiang Province P.R.China Make(trade name of the manufacturer): CFMOTO Category, The Drivers exposure Commercial name(s) (if...
  • Page 173 CFMOTO LIMITED WARRANTY Declaration of Vibration declaration Driver mass aws m/s2 CF500UTR/CF800UTR Requirement Test run 1 1.22 Deviation <10% between test 59kg±1kg Test run 2 1.21 run 1/2 and arithmetic mean, aws<1.25m/s2 Arithmetic mean 1.22 Test run 1 1.17 Deviation <10% between test 98kg±5kg Test run 2 1.19...
  • Page 174 CFMOTO LIMITED WARRANTY CFMOTO LIMITED WARRANTY ZHEJIANG CFMOTO POWER CO., LTD gives a limited warranty on all components of your CFMOTO Vehicle against defects in material or workmanship within the period and under the conditions described below. This warranty covers parts and labor charges for repair or replacement of defective parts and begins on the date of purchase by the original retail purchaser.
  • Page 175 CFMOTO LIMITED WARRANTY REGISTRATION The Dealer must register the vehicle online and provide the completed registration form to ZHEJIANG CFMOTO POWER CO., LTD within ten (10) days of completing the sale of the vehicle. Please note that NO warranty claims will be processed unless the product warranty online registration form is completed and the form is received by ZHEJIANG CFMOTO POWER CO., LTD from the Dealer.
  • Page 176 CFMOTO LIMITED WARRANTY 12. Damage resulting from the vehicle has been altered or modified in such a way so as to adversely affect its operation, performance or durability, or has been altered or modified to change its intended use; 13. Incidental or consequential damages, or damages of any kind including without limitation towing, storage, telephone, rental, taxi, inconvenience, insurance coverage, loan payments, loss of time, loss of income etc.
  • Page 177 CFMOTO LIMITED WARRANTY ● Bushings ● Bearings ● Wheels and tires ● Finished and unfinished surface ● Suspension components ● Engine components ● Seat components ● Drive belts ● Clutches and components ● Hydraulic components and fluids ● Steering components ●...
  • Page 178 CFMOTO LIMITED WARRANTY HOW TO OBTAIN WARRANTY SERVICE The customer must cease using the CFMOTO Vehicle upon the appearance of an anomaly. The customer must notify a servicing CFMOTO dealer within three (3) days of the appearance of a defect, and provide it with reasonable access to the product and reasonable opportunity to repair it.
  • Page 179 5BY#-380102-5400 EU206 CFMOTO LIMITED WARRANTY ZHEJIANG CFMOTO POWER CO., LTD. No.116,Wuzhou Road,Yuhang Economic Development Zone, Hangzhou 311100,Zhejiang Province,China Tel: 86-571-86258863 Fax: +86-571-89265788 E-mail: service@cfmoto.com.cn http://global.cfmoto.com...

This manual is also suitable for:

Cf500utrCf1000utr-2Cf800utr

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