CF MOTO ZForce 1000 Owner's Manual
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CF MOTO ZForce 1000 Owner's Manual

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ZFORCE 1000
OWNER'S MANUAL

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  • Page 1 ZFORCE 1000 OWNER’S MANUAL...
  • Page 2 FOREWORD WELCOME Thank you for purchasing a CFMOTO vehicle, and welcome to our world-wide family of CFMOTO enthusiasts. Be sure to visit us online at www.cfmoto.com for the latest news, new product introductions, upcoming events, career opportunites and more. CFMOTO develops, manufactures, markets and delivers the world’s most reliable and cost-effective motorcycles ? scooters, all terrain vehicles, utility vehicles, boat and powersports engines.
  • Page 3 WARNING The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm.

  • Page 4: Foreword Foreword

    Rider Safety Signal words A word that calls attention to a safety message or messages, or a property damage message or messages, and designates a degree or level of hazard seriousness. The signal words in this stan- dard are DANGER, CAUTION and NOTICE. WARNING Indicates a hazardous situation which, if not avoided, could result in serious injury or death.
  • Page 5 WARNING Read, understand, and follow all of the instructions and safety precautions in this manual and on all product labels. Failure to follow the safety precautions could resullt in serious injury or death. WARNING Improper operation of this vehicle could result in serious injury or death. NEVER: –...
  • Page 6 ALWAYS USE AN APPROVED, SUITABLE HELMET AND PROTECTIVE GEAR FOR OP- ERATOR AND PASSENGER. NEVER USE DRUG OR ALCOHOL BEFORE OR WHEN RIDING.

  • Page 7: Introduction

    Introduction Thank you for purchasing a CFMOTO vehicle. This Owner’s Manual is intended to acquaint the owner/operator with the various vehicle con- trols and safe operating instructions. It contains important safety information, driving skills, along with basic maintenance and inspection procedures. If you have any questions regarding the op- eration or maintenance of your vehicle, please consult a CFMOTO dealer.
  • Page 8 Due to constant improvements in the design and quality of production components, some minor discrepancies may result between the actual vehicle and the information presented in this publication. Depictions and/or procedures in this publication are intended for reference use only.

  • Page 9: Table Of Contents

    Table of Contents FOREWORD FOREWORD ......................Rider safety......................Introduction......................SAFETY INFORMATION GENERAL PRECAUTIONS..................13 Avoid Carbon Monoxide Poisoning..............13 Avoid Gasoline Fires and Other Hazards............. 13 Avoid Burns from Hot Parts................. 14 Accessories and Modifications................14 SAFE OPERATION - RESPONSIBILITIES.............. 14 Owner - Be Responsible..................
  • Page 10 PREPARE TO RIDE....................23 Before you Go....................23 Riding Gear......................23 AVOID ACCIDENTS....................24 Avoid Rollovers and Tipovers................24 Avoid Collisions....................26 RIDING YOUR VEHICLE..................26 Practice Exercises....................26 Off-Road Operation..................... 28 General Riding Techniques.................. 29 MOVING LOADS AND DOING WORK..............35 Working with your Vehicle...................
  • Page 11 Throttle Pedal...................... 47 Brake Pedal......................48 Shift Lever......................48 SECONDARY CONTROLS..................50 Ignition Switch....................50 Horn Switvh..................... 51 H/L Beam Switch....................51 2WD/4WD Switch.................... 53 Override Switch....................54 Front Hood..................... 54 Winch Switch..................55 Hazard Switch..................... 55 12V DC Outlets....................56 Clock Button.......................
  • Page 12 Tool Kit........................ 63 Glove Compartment................... 63 Passenger Handholds..................64 Driver Seat......................64 Passenger Seat....................64 Seat Belts......................64 Winch......................... 65 Fuel Cap......................65 Anchoring Hooks....................65 Hitch Support...................... 65 Cargo Box......................65 SUSPENSION......................65 Suspension Adjustment Guideline..............65 FUEL........................66 Recommended Fuel...................
  • Page 13 Starting the Engine..................... 70 Shifting the Transmission..................71 SPECIAL PROCEDUES..................72 Cleaning the CVT Inlet..................72 What to do if Water Collects in CVT..............72 What to do if Vehicle is Submerged..............73 Transporting the Vehicle..................73 MAINTENANCE SCHEDULE................. 74 Severe Use Definition..................
  • Page 14 Fuses........................91 Lights........................93 Drive Shaft Boots....................94 Wheel Bearing....................94 Wheel and Tires....................95 Suspension......................95 Brakes........................ 95 Throttle Body...................... 97 Valve Clearance Adjustment................97 VEHICLE IDENTIFICATIONS VEHICLE IDENTIFICATIONS.................. 98 Engine Identification Number................98 Vehicle Identification Number................98 SPECIFICATIONS SPECIFICATIONS....................
  • Page 15 TROUBLESHOOTING GUIDELINES..............107 PERIODIC MAINTENANCE CHART ................114 LIMITED W ARRANTY ....................121...

  • Page 16: General Precautions

    General Precautions Avoid Gasoline Fires and Other Hazards Gasoline is extremely flammable and highly ex- Avoid Carbon Monoxide Poisoning plosive. Fuel vapors can spread and be ignited All engine exhaust contains carbon monoxide, by a spark or flame many feet away from the a deadly gas.

  • Page 17: Avoid Burns From Hot Parts

    – water and change your clothes. and familiarize yourself with their function and effect on the vehicle. Avoid Burns from Hot Parts The exhaust system and engine become hot during operation. Avoid contact during and Safe Operation - Responsibilities shortly after operation to avoid burns. Owner - Be Responsible Accessories and Modifications Read this Owner’s Manual thoroughly and take...

  • Page 18: Operator - Be Qualified And Responsible

    Operator - Be Qualified and Responsible Carrying Passenger Read this Owner’s Manual and the warning Only carry one passenger. The passenger must decals on this vehicle carefully. Take a safety be properly seated in the passenger seat. training on open areas if available. Practice at The passenger must be at least 12 years old low speeds.

  • Page 19: Riding Carefully

    Riding Carefully der to reduce the chance of skidding out of – This vehicle is not a toy and can be hazard- control. ous to operate. This vehicle handles differ- – Always be sure there are no obstacles or ently from other vehicles, such as motor- people behind the vehicle when reversing.

  • Page 20: Occupant Restraint System

    Do not put your hands and/or feet outside of – Never operate on excessively rough, slippery the vehicle when driving. The ROPS will not or loose terrain until you have learned and protect you from injury in all rollovers. practiced the skills necessary to control this Always have your authorized CFMOTO dealer vehicle on such terrain.
  • Page 21 tion dry out the brakes. – Always ensure to properly park the vehicle on the flattest terrain section available. Put shift lever in PARK, stop engine, remove key before leaving the vehicle. – Never assume that the vehicle will go ev- erywhere safely.

  • Page 22: Pre-Ride Inspection

    Pre-ride Inspection Always inspect and confirm the safe operating condition of your vehicle prior to ride. Always fol- low the maintenance schedule described in this Owner’s Manual. WARNING Perform a pre-ride inspection before each ride to detect any potential problem that could occur during operation.
  • Page 23 ITEM INSPECTION TO PERFORM REMARKS Cargo Load: If you transport a cargo, respect the rear cargo box capacity of 150 kg (330 lb). Ensure cargo is properly secured to the rear cargo box. Vehicle Load: Ensure that total load on the vehicle (in- cluding operator, passenger, cargo and added cargo and load accessories) does not exceed 315 kg( 694lb ).
  • Page 24 What to Do Before Starting the Engine (Key ON) ITEMS INSPECTION TO PERFORM REMARKS Check operation of indicator lights in dashboard. Dashboard Check for messages in dashboard. Check cleanliness of headlights, taillights, turn signals, posi- tion lights and reflectors. Lights and reflec- Check operation of headlights (high and low beams), brake tors lights, turn signals and position lights.
  • Page 25 What to Do After the Engine is Started ITEMS INSPECTION TO PERFORM REMARKS Check if steering operates freely by completely turning it Steering from side to side. Turn the ignition switch to OFF to verify if engine will Ignition switch shut down.

  • Page 26: Prepare To Ride

    Prepare To Ride can shatter or fly off, and they allow wind and airborne objects to reach the eyes. A Before you Go helmet with face protection or a pair of Perform pre-ride inspection to confirm the safe goggles offer better eye protection. Eye operating condition of your vehicle.

  • Page 27: Avoid Accidents

    vehicles designed for use primarily on paved 3. Gloves or smooth terrain may not. A pair of off-road gloves with knuckle pro- tection can protect your hands in the event A rollover or other accident can occur quickly of an accident or a rollover. during abrupt maneuvers such as sharp turns or hard acceleration or deceleration when turn- 4.
  • Page 28 * Never attempt donuts, skids, slides, fishtails, steer downhill if possible. jumps, or other stunts. If vehicle starts to * Avoid steep hills and follow procedures in skid or slide, steer in the direction of the skid this manual for climbing and descending or slide.

  • Page 29: Avoid Collisions

    can be crushed between the cage and the is particularly important to fasten seat belts ground in a rollover. Keep hands on the and latch side doors and wear proper riding steering wheel or handholds. gear. * Never try to stop a rollover using your arms Riding Your Vehicle or legs.
  • Page 30 when turning. steering inputs and always at a very low speed. * Repeat turning exercise but this time main- tain the throttle at the same level while turn- * Repeat U turn exercise on the other side. ing. As mentioned before in this manual, do not * Finally, repeat turning exercise while acceler- ride on paved surfaces as the vehicle behavior ating slowly.

  • Page 31: Off-Road Operation

    role. * While running at low speed, simply turn the ignition key to the off position. Reverse Exercises This is to familiarize you with the vehicle’s The next step involves using the reverse. reaction when the engine is turned off while * Install 1 cone marker on both sides of the driving and to develop this reflex.

  • Page 32: General Riding Techniques

    operated on steep or treacherous terrain. General Riding Techniques WARNING General Driving Tips Steering inputs in reverse operation in- Care, caution, experience and driving skill are crease the risk of rollover. the best precautions against the hazards of ve- hicle operation. Whenever there is the slight- NOTE: In reverse operation, the engine RPM est doubt that the vehicle can safely negotiate is limited thus limiting the vehicle reverse...
  • Page 33 trails as they are designated specifically for Water will affect the braking ability of your ve- those uses. hicle. Make sure you dry the brakes by apply- ing them several times after the vehicle leaves the water. Riding on Paved Surfaces Avoid paved surfaces.
  • Page 34 Riding on Sand Riding on Gravel, Loose Stones or Other Slippery Surfaces Sand and riding on sand dunes is another unique experience but there are some basic Riding on loose stones or gravel is very similar precautions that should be observed. Wet, to riding on ice.
  • Page 35 sible at a right angle. Adjust speed without los- Uphill Driving ing momentum and do not accelerate abruptly. Use the low range (L) for uphill driving. Due Passenger must grasp handholds firmly and to its configuration, this vehicle has very good brace feet on the floor.
  • Page 36 Downhill Driving This vehicle can climb steeper slopes than it can descend safely. Therefore, it is essential to assure that a safe route exists to descend a slope before you climb it. Decelerating while negotiating a slippery downhill slope could “to- boggan”...
  • Page 37 Side Hilling WARNING Improper side hilling or turning on hills could cause the vehicle to be out of control or roll over and may result in serious injury or death. Whenever possible, side hilling (driving across a slope rather than up or down it) should be avoided.

  • Page 38: Moving Loads And Doing Work

    Observe the rule... “what you take in, carry out” . Do not litter. Moving Loads and Doing Work Working with your Vehicle Your vehicle can help you perform a number of different light tasks ranging from snow removal to pulling wood or carrying cargo. The equipped accessories can change the vehicle handling. To prevent possible injury, follow the instructions and warnings in this manual and on the vehicle.
  • Page 39 Vehicle Settings When Carrying Load Inflate the tires to maximum pressure 70 kPa (10 PSI) Front, 100 kPa (14 PSI) Rear. NOTE: When carrying heavy loads in cargo box, readjust suspension accordingly. NOTE: When carrying heavy loads in cargo box or pulling a trailer, operate with the shift lever in L (low range).

  • Page 40: Hauling A Load

    Hauling a Load WARNING Never pull a load by attaching it to the cage; Slack can cause the chain or cable to break this can cause the vehicle to tip over. Use only and snap back. the trailer hitch or winch (if installed) to pull a load.
  • Page 41 hauling capacity and maximum tongue load. MAXIMUM HAULING CAPACITY Make sure there is at least some weight on Type of Trailer Tongue the tongue. Attach- Load Weight Note Always make sure load is evenly distributed ment Allowed Allowed and safely secured on the trailer; an evenly 50.8 mm X Includes balanced trailer is easier to control.
  • Page 42 Place a support under vehicle. NOTE: Before jacking ensure that all wheels are locked. NOTE When the brake lock is ap- plied ensure that the vehicle stays securely in place. WARNING DO NOT OVERLOAD your jack be- yond its rated capacity. Use jack which is designed for use on hard level surfaces only.
  • Page 43 INTENDED USE The tractor is designed solely for use in agricultural or similar operations. Use in any other way is considered as contrary to the intended use. Compliance with and strict adherence to the conditions of operation, service, and repair as specified by the manufacturer, also constitute essential elements of the intended use.
  • Page 44 Hauling a Load When pulling another vehicle, be sure that someone is controlling the pulled (if Equipped with Hitch) vehicle. They must brake and steer to Never pull a load by attaching it to the prevent the vehicle from going out of cage;...

  • Page 46: Warning Decals And Location

    Warning Labels and Location Safety Labels Warning labels have been placed on the vehicle for your protection. Read and follow the instructions of the labels on the vehicle carefully. If any label becomes illegible or comes off, contact your dealer for the replacement.

  • Page 50: Primary Controls

    2) Throttle pedal Primary Controls 1) Steering Wheel The throttle pedal is located on the right side of the brake pedal. The steering wheel is located in front of the The throttle pedal controls the engine speed. operator’s seat. 1. Bolt 1.

  • Page 51: Brake Pedal

    3) Brake Pedal 4) Shift Lever The brake pedal is located on the left side of The shift lever is located on the right of the the throttle pedal. driver’s seat.The shift lever is used to change the gearbox position. 5.
  • Page 52 Shift Button High Range This position selects the high speed range Press shift button before shifting the gear. of the gearbox. It is the normal driving speed L Range range. It allows the vehicle to reach its maxi- This position selects the low speed range of mum speed.

  • Page 53: Secondary Controls

    Park Ignition switch has 3 positions. Use a key to control the ignition switch and then start the The park position locks the gearbox to help engine. prevent vehicle movement. When the key is in the position of “OFF” , it can WARNING be removed from the ignition switch.

  • Page 56: 2Wd/4Wd Switch

    4WD/LOCK Switch a NOTE This switch selects 4 Wheel Drive or 4 Wheel Ignition key must be turned to “ ON “position Drive Lock mode when the vehicle is stopped before operating head lights. and the engine is running. 4WD-lock indicator “ “...

  • Page 60: Clock Button

    1. Metric/Imperial Units Multifunction Meter To switch between metric and imperial General Description units, press the “SET“ button once in ODO Coolant temperature gauge mode. When coolant temperature gauge is in green 2. Trip Meter Mode zone or at the “C“ end, it indicates the coolant To switch to trip meter mode, press and temperature is normal.
  • Page 61 Odometer ① ② ⑤ Indicates the total milage the vehicle has traveled. Press mode button to toggle to TRIP meter, or tachometer, or imperial units mode. 4WD indicator : when 2WD/4WD switch is set to 4WD, this indicator will be on. ①...
  • Page 62 : when 4WD/LOCK switch is set to LOCK, Operator presence control this indicator will be on. Vehicle will alarm immediately once the driver Due to the synchronizer setting in the front dif- leaves the seat when the engine is running. ferential, 4WD indicator may light up after the High beam indicator vehicle is moving.
  • Page 63 Seat belt indicator ② ① This indicator lights up when seat belt is not fastened during driving. NOTE: if indicator light goes on or speedom- eter does not work, please have your dealer check the circuit of speed sensor. 1. Oil pressure warning indicator light 2.

  • Page 64: Equipment

    Equipment...

  • Page 66: Footrests

    1) Footrests The vehicle is equipped with driver and passenger footrests to allow firmly planting feet on vehicle floor, which helps to maintain proper body position while riding. The footrests help minimize the risk of leg or foot injury. Always wear appropriate footwear. 1.

  • Page 68: Winch

    Seat belt indicator light will flash if seat belt is of the vehicle behind the passenger seat. not fastened during driving. Capacity: 27L 16) Cargo Box 12) Anchoring Hooks Refer to the safety decals on cargo box for To provide anchoring point in order to secure loads information.

  • Page 69: Fuel

    To adjust suspension, observe the following rules: – Return to factory setting after loads are re- leased. – Ensure to adjust each shock spring on the same cam position. If the vehicle carrying loads are low, do not ad- just suspension to the highest position or the second highest position.

  • Page 70: Vehicle Fueling Procedure

    Vehicle Fueling Procedure WARNING 1. Stop the engine. Fuel is flammable and explosive under certain 2. Have the driver and passenger get off the conditions. Be careful whenever using gaso- vehicle. line: 3. Unscrew slowly the fuel tank cap counter- –...

  • Page 71: Break-In Period

    Preparations before driving: Break-In Period – Refuel if necessary. Operation During Break-In A break-in period of 20 operating hours or 750 – Place the vehicle on a level ground. Check km is required for this vehicle. the engine oil level. Add oil if necessary. Ensure to keep engine oil level is between CAUTION: During the break-in period:...

  • Page 72: Pre-Ride Inspection

    Pre-Ride Inspection WARNING Fuel is flammable and explosive under certain conditions. PRE-RIDE INSPECTION ITEMS INSPECTION TO PERFORM REMARKS Brake system/brake pedal Check the operation. Brake fluid Check the fluid level. Front suspension Check the operation. Lubricate if necessary. Rear suspension Check the operation.

  • Page 73: Basic Procedures

    Indicators/switches Check the operation. Air filter element Inspect and clean. Air filter moisture catch tube Clean the liquids or sediment if visible. Headlights Check the operation. Brake/tail light Check the operation. Riding gear Wear helmet, gloves and protective clothes. Basic Procedures Starting the Engine WARNING Engine exhaust contains carbon monoxide, a deadly gas, which can make you lose...

  • Page 74: Shifting The Transmission

    Cold starting: CAUTION 1. Press down the brake pedal. – If engine does not start after a few sec- 2. Turn the ignition switch to “ “ . onds, do not keep the ignition switch in “ 3. Shift transmission to Neutral. “...

  • Page 75: Special Procedues

    WARNING Stopping the Engine and Parking the Ve- Always put the vehicle in PARK when stopped hicle or parked to prevent rolling. WARNING Avoid parking on steep slope as the vehicle Special Procedures may roll away. Cleaning the CVT Inlet If water or dirt is present in the CVT inlet, re- move and clean it.

  • Page 76: What To Do If Vehicle Is Submerged

    Transporting the Vehicle CAUTION CAUTION Have your dealer check this vehicle after you drain the water, as the residual water Do not transport the vehicle with it erected. could damage other engine components. If your vehicle needs to be transported, pro- ceed as follows: What to do if Vehicle is Submerged 1.

  • Page 77: Maintenance Schedule

    Maintenance Schedule Maintenance is very important for keeping your vehicle in safe operating condition. Always follow the inspection and maintenance procedures and schedules described in the Own- er’s Manual. Inspect, clean, lubricate, adjust and replace some components when necessary. Always use genuine spare parts.

  • Page 78: Maintenance Chart Key

    Maintenance Chart Key ► Perform these operations more often for vehicles subjected to severe use. ■ Have an authorized dealer perform these services. WARNING ■ Improperly performing the procedures marked with a could result in component failure and lead to serious injury or death. Have an authorized dealer perform these services.

  • Page 79: Lubrication Recommendations

    Lubrication Recommendations Check and lubricate all components at the intervals outlined in the Periodic Maintenance Chart, or more often under severe use, such as wet or dusty conditions. Items not listed in the chart should be lubricated at the general lubrication intervals. Lubrication Chart ITEM LUBE...

  • Page 80: Maintenance Procedures

    Maintenance Procedures Air Filter NOTE The air filter comes installed with a moisture catch tube. If dust or liquids collect in this tube, clean out this tube, air filter element and air filter housing. If a large amount of wa- ter is present in the air filter, have your dealer check for water entering crankcase.

  • Page 81: Spark Arrester

    6. Lightly clean out the dust collects on the CAUTION paper element. Do not start the engine without air filter. 7 . Replace the air filter as needed. Otherwise unfiltered air will enter the en- CAUTION gine and engine premature wear or even damage may occur.

  • Page 82: Engine Oil

    the arrester screen. 1. Remove the passenger seat. 4. Insert the spark arrester into the muffler 2. Place the vehicle on the plain ground. and align the screw holes. 3. Start the engine and allow it to idle for 20 5.
  • Page 83 NOTE Engine oil level should be between the upper and lower marks. 7 . If the engine level is below the lower mark, add oil to proper level. 8. Insert the oil dipstick and fully tighten it. 9. Reinstall the removed passenger seat. 1.
  • Page 84 4. Use a new drain bolt washer and tighten it to specified torque. １ NOTE Drain bolt washer tightening torque: 30 N·m 5. Add recommended oil to specified level and then screw in the oil dipstick. NOTE – Oil capacity without oil filter replacement: ２...
  • Page 85 Transmission oil - 1000 engine only Oil level check (1000) 1. Place the vehicle on a level surface. 2. If the engine was running, wait a ② sufficient amount of time for the oil to settle and cool. 3. Unscrew the transmission oil dipstick ②, remove it, and wipe off with a clean cloth.

  • Page 86: Rear Gearcase Oil

    7 . Check for oil leaks. If oil leakage is present, Rear Gearcase Oil troubleshoot the failure. Check the rear gearcase for oil leaks prior to each use. If oil leakage is present, have your dealer determine the cause. To Change the Rear Gearcase Oil 1.

  • Page 87: Front Differential Oil

    Front Differential Oil To Change the Front Differential Oil 1. Place the vehicle on a level surface. To Check the Front Differential Oil 2. Place an oil pan under the front differential 1. Place the vehicle on a level surface. to collect the used oil.

  • Page 88: Cooling System

    Cooling System 3. If the coolant level in the coolant reservoir is below the lower mark, open the coolant To Check the Coolant Level reservoir cap and add coolant to the upper mark. Reinstall the coolant reservoir cap and other removed parts. NOTE Coolant reservoir capacity at the lower mark: 0.23 L.
  • Page 89 With vehicle on a level surface and engine To Change the Coolant cold, proceed as follows: 1. Place an container under the engine to col- lect the used oil. 2. Remove the coolant drain plug #1. 3. Remove the radiator pressure cap, along with the coolant reservoir cap.
  • Page 90 NOTE CAUTION Remove the thermostat cover screw before Tap water or sea water is harmful for the en- filling the coolant. This would help to bleed gine. Always use recommended coolant. the air trapped in cooling system. Install the 9. Install the radiator pressure cap. thermostat screw when coolant spills.

  • Page 91: Spark Plugs

    Spark Plugs Access to Spark Plugs 1. Tilt the rear cargo box to access to spark plug of the first cylinder. 2. Remove air filter housing cover to access to spark plug of the second cylinder. Spark Plug Removal 1. Unplug spark plug cable. 1.
  • Page 92 The ideal color of the porcelain insulator around the center electrode is a medium-to- light tan for a vehicle that is being ridden nor- mally. You should periodically remove and inspect the spark plug because heat and deposits will cause the spark plug to slowly break down and erode.

  • Page 93: Battery

    Battery Spark Plug Installation 1. Measure the spark plug gap with a feeler The battery is located under the front hood. gauge and, if necessary, adjust the gap to It is a maintenance-free type battery(AGM), specification. there is no need to add water to adjust electrolyte level.

  • Page 94: Fuses

    milk. Follow with milk of magnesia, beaten 2. Ensure to the cables are properly routed egg, or vegetable oil. Seek prompt medical at- when installing the battery. tention. Fuses EYES: Flush with water for 15 minutes and get Fuse replacement prompt medical attention.
  • Page 95 switch. Install the specified fuse and turn FUSE RATING on the ignition switch. If the fuse is blown Main fuse again, consult your dealer. Fuel pump/EFI/ignition power supply/auxiliary starter relay CAUTION Turn signal/position light/ Always use a fuse of the specified amper- dashboard/ horn/diff.

  • Page 96: Lights

    Lights To adjust high beam, turn the screw #1. To adjust low beam, turn the screw #2. Always check light operation prior to each use. Replacing a headlight bulb If a headlight bulb burns out, replace it as fol- lows 1.

  • Page 97: Drive Shaft Boots

    1. Brake/tail light 1. Inner CV joint 2. Outer CV joint Drive Shaft Boots Wheel Bearing Drive Shaft Boot Inspection Wheel Bearing Inspection Check drive shaft boots for cracks, tears, Lift the vehicle and support it securely. leaking grease, etc. Push and pull the wheels from the upper edge Repair or replace damaged parts as necessary.

  • Page 98: Wheel And Tires

    Wheels and Tires Wheel Removal 1. Place the vehicle on a level surface. 2. Elevate the vehicle and place a suitable stand under the frame. 3. Remove the wheel nuts #1. 4. Remove the wheel. Wheel Installation Install the wheel and wheel nuts. 1.
  • Page 99 1. Place the vehicle on a level surface when NOTE checking the brake fluid level through the Recommended brake fluid: DOT3 or DOT4 fluid level check window. 1. Refill with the same type of brake fluid. 2. Insufficient brake fluid may allow air to Adding a brake fluid other than the speci- enter the brake system, reducing braking fied brake fluid may result in a harmful...

  • Page 100: Throttle Body

    Throttle Body Idle Speed Throttle body is an important engine compo- The idle speed is controlled by EFI system and nent, which, requires professional adjustment. it does not require any adjustment. Have your dealer perform the adjustment as Improper adjustment of idle speed may affect they have professional knowledge and experi- the engine performance.

  • Page 101: Vehicle Identifications Vehicle Identifications

    Record your vehicle identification number(VIN) and engine identification number(EIN) in the spaces provided. Remove the spare key and store it in a safe place. You can only use your existing key to duplicate a new one. Therefore, if the 2 keys are lost, the complete lock kit has to be replaced. 1.
  • Page 102 EPS fault diagnosis and solution Repair procedures Ref No Trouble shooting Possible causes Improper plug connection Check the plugs and connections No steering assist Burnt fuse Replace fuse(30A) to handlebar Contact authorized dealer and repl- Failure of Controller, Motor or sensor ace the parts.
  • Page 103 EPS system EPS indicator on the Dashboard will be on when EPS system ① is equipped to the vehicle. Normally, EPS indicator will be on ② after ignition switch is turned to ON but EPS will not work.When the eng- ine is started, EPS indicator will be off ③...

  • Page 104: Specifications

    SPECIFICATION ITEM CF1000UTR-2 Length 3140 mm Width 1510 mm Height 1845 mm Wheelbase 2040 mm Min. ground clearance 310 mm Min. turning radius 9500mm±500 mm Curb weight: 695 kg with fuel and oil Engine model 2V91Y Type V-twin, 4-stroke, liquid-cooled, 8 valves, SOHC Bore ×...
  • Page 105 Engine oil: Grade SAE15W-40/SG 2.4 L Oil change: 2.5 L Oil change with oil filter replacement 2.6 L Overhaul Gear oil: Grade SAE75W90 GL-5 Oil change: 0.6 L Rear gearcase oil: SAE15W/40SGor Grade SAE 80W-90GL-4 Capacity: 13.5 oz.(400mL) Periodic change Front differential oil: Grade SAE15W/40SGor...
  • Page 106 Throttle body type: 0J Y0-173000 Spark plug: Type DCPR8E(NGK) Spark plug gap 0.8 mm ~ 0.9 mm Clutch Dry, centrifugal Transmission type CVT + gearbox Shift operation Left hand/L-H-N-R-P Transmission CVT ratio 2.88 ~ 0.70 Low gear 43/17 = 2.529 Gearbox High gear 32/28 = 1.143...

  • Page 107: Specifications

    Front Suspension: Type Double swing-arm Suspension travel Coil spring/oil damping or coil spring + gas spring/oil Shock type damping Rear Suspension: Type Double swing-arm Suspension travel Coil spring/oil damping or coil spring + gas spring/oil Shock type damping Cooling system: Preliminary 3.9 L Change...
  • Page 108 Battery Ca- 12V 30Ah pacity Neutral indicator light Green/diode Reverse indicator light Red/diode Park indicator light Red/diode High range indicator light Yellow/diode Low range indicator light Yellow/diode Panel light Color LCD Dashboard High beam indicator light Blue/diode Override indicator light Red/diode 2WD/42D indicator light Coolant temp.
  • Page 109 EPS specification Item Ref No Specification Motor type DC Permanent Magnet Motor Rated voltage 12 V 35 A Max. Input Current to Controller Motor Power 220 W 2N . m Max. Output Torque Worm reducer Reducer Type Reduction Ratio 16.5 : 1 30 N .
  • Page 110 Troubleshooting Guidelines Drive Belt Wear/Burn POSSIBLE CAUSE SOLUTION Driving onto a pickup or tall trailer in high range Use low range during loading. Starting out going up a steep incline Use low range. Drive at a higher speed or use low range more Driving at low RPM or ground speed (5 km/h~10 km/h) frequently.
  • Page 111 Shift the transmission to low range and carefully use fast, brief, aggressive throttle application to Climbing over large objects from a stopped posi- engage clutch. tion WARNING: Excessive throttle may cause loss of control and vehicle overturn. Troubleshooting Guidelines Drive Belt Wear/Burn POSSIBLE CAUSE SOLUTION Driving onto a pickup or tall trailer in high range...
  • Page 112 Shift the transmission to low range and carefully use fast, aggressive throttle application to en- Stuck in mud or snow gage clutch. WARNING: Excessive throttle may cause loss of control and vehicle overturn. Shift the transmission to low range and carefully use fast, brief, aggressive throttle application to Climbing over large objects from a stopped posi- engage clutch.
  • Page 113 Incorrectly installed spark plug wires See your dealer Incorrect ignition timing See your dealer Mechanical failure See your dealer Engine Pings or Knocks POSSIBLE CAUSE SOLUTION Poor quality or low octane fuel Replace with recommended fuel Incorrect ignition timing See your dealer Incorrect spark plug gap or heat range Set gap to specs or replace plugs Engine Runs Irregularly, Stalls or Misfires...
  • Page 114 Kinked or plugged fuel tank vent line Inspect and Kinked or plugged fuel tank vent line replace Incorrect fuel Replace with recommended fuel Clogged air filter Inspect and clean or replace Other mechanical failure See your dealer POSSIBLE LEAN FUEL CAUSE SOLUTION Low or contaminated fuel Add or change fuel, clean the fuel system...
  • Page 115 Worn or defective spark plug wires See your dealer Incorrect spark plug gap or heat range Set gap to specs or replace plug Loose ignition connections Check all connections and tighten Low battery voltage Recharge the battery to 12.8 V Incorrect fuel Replace with fresh recommended fuel Clogged air filter...
  • Page 116 EMISSION CONTROL SYSTEM WARRANTY: CFMOTO Powersports, Inc. warrants to the ultimate purchaser and each subsequent purchaser of each 2013 and later model CFMOTO ROV covered by this warranty that vehicle is designed, built, and equipped so as to conform at the time of sale with all U.S. emissions standards appli- cable at the time of manufacture and that it is free from defects in materials and workmanship which would cause it not to meet these standards within the period listed immediately below.
  • Page 117 Periodic Maintenance Chart Perform all services at whichever maintenance interval is reached first. MAINTENANCE INTERVAL REMARKS ITEM (WHICHEVER COMES FIRST) Hours Calendar KM(MILES) ■ Steering wheel — Pre-ride — ► Front suspension — Pre-ride — ► Rear suspension — Pre-ride —...
  • Page 118 Check at the first 20 h or 750 km. Coolant — Replace every 2 years or 6000 km 1500(932) or 200 h. Headlights/tail lights Daily Check the operation. ►  Air filter element — Replace at the first 750 km or 20 h. 1500(932) Clean, and drain the water when CVT inlet, outlet and drain...
  • Page 119 ■ Steering system Lubricate (372) ► Front suspension Lubricate (372) ► Rear suspension Lubricate (372) Shift linkage Inspect, lubricate, adjust (372) Inspect, lubricate, adjust. Replace if ■ Throttle cable (372) necessary. ■ Drive belt — Replace every 100 h or 3000 km. 1500(932) Check for dirt ingress, clean as ■...
  • Page 120 Radiator, radiator cap, Inspect at the first 750 km or 20 h. ► 200h 6000 (3728) cooling system pressure Clean the radiator fins as needed. ► 3000 Coolant hoses 100h — Inspect at the first 750 km or 20 h. (1864) ►...
  • Page 121 List of Tightening Moment of Force for Main Bolts,Screws,and Nuts STANDARD TORQUE VALUES ltem ltem Torque N· Torque N· 5mm screw 5mm bolt and nut 6mm screw 6mm bolt and nut 20~30 8mm bolt and nut 6mm screw,SH bolt 30~40 10mm bolt and nut 6mm flange bolt and nut 12mm bolt and nut...
  • Page 122 The Drivers exposure to noise level result (limit:90dB(A)) CF1000UTR-2 CF1000UTR-2 90.0 dB(A) ZFORCE1000 test method 2 of Annex XIII to EU 1322/2014. Date:29 SEP. 2017...
  • Page 123 CF1000UTR-2 1.22 1.21 1.22 1.17 1.19 1.18 Date:29 SEP. 2017...
  • Page 124 LIMITED WARRANTY ZHEJIANG CFMOTO POWER CO., LTD gives a limited warranty on all components of your CFMOTO ROV against defects in material or workmanship within the period and under the conditions described below. This warranty covers parts and labor charges for repair or replacement of defective parts and begins on the date of purchase by the original retail purchaser.
  • Page 125 TO PROVINCE. Neither the distributor, CFMOTO dealer nor any other person has been authorized to make any affirmation, representation or warranty regarding the product, and other than those contained in this limited warranty, if made, shall not be enforceable against CFMOTO.
  • Page 126 manner inconsistent with the recommended operation described in the Owner’s Manual; 3. Damage caused by failure to provide proper maintenance and/or storage, as described in the Owner’s Manual; 4.Damage resulting from removal of parts, improper repairs, service, maintenance, or use of parts not manufactured or approved by CFMOTO or resulting from repairs done by a person that is not an authorized servicing CFMOTO dealer;...
  • Page 127 payments, loss of time, loss of income etc. WARRANTY COVERAGE PERIOD This warranty will be in effect from the date of delivery to the first retail consumer. For the applicable period below: Twelve (12) CONSECUTIVE MONTHS, for private use owners. Any vehicles used for commercial purposes will have their warranty period reduced to six (6) months.
  • Page 128 ● Bushings ● Bearings ● Wheels and tires ● Finished and unfinished surface ● Suspension components ● Engine components ● Seat components ● Drive belts ● Clutches and components ● Hydraulic components and fluids ● Steering components ● Circuit breakers/Fuses ●...
  • Page 129 4. The CFMOTO ROV must be purchased in the country in which the purchaser resides; 5. Routine maintenance outlined in the Owner’s manual must be timely performed in order to maintain warranty coverage. CFMOTO reserves the right to make warranty coverage contingent upon proof of proper maintenance.
  • Page 130 WHAT CFMOTO DEALER WILL DO A CFMOTO authorized Dealer must perform warranty coverage repairs at no charge to the customer, even if they are not the dealer that sold the CFMOTO vehicle to the customer and must use CFMOTO OEM parts for all warranty repairs. All vehicles sold by the dealer must be inspected and tested by the dealer to ensure proper performance and operation prior to delivery to the customer.
  • Page 131 5BY4-380102 EU188 ZHEJIANG CFMOTO POWER CO., LTD. No.116,Wuzhou Road,Yuhang Economic Development Zone, Hangzhou 311100,Zhejiang Province Tel: 86-571-89265799 Fax: 86-571-89265788 E-mail: export@cfmoto.com.cn www.cfmoto.cn...

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