Related Manuals for Eaton PowerXL DX-NET-ETHERCAT-2
Summary of Contents for Eaton PowerXL DX-NET-ETHERCAT-2
- Page 1 Handbuch 01/14 MN040009EN PowerXL ™ DX-NET-ETHERCAT-2 Field bus connection EtherCAT for Variable Frequency Drives DA1...
- Page 2 No part of this manual may be reproduced in any form (printed, photocopy, microfilm or any other process) or processed, duplicated or distributed by means of electronic systems without written permission of Eaton Industries GmbH, Bonn. Subject to alteration without notice.
- Page 3 Danger! Dangerous electrical voltage! Before commencing the installation • Disconnect the power supply of the device. • Wherever faults in the automation system may cause injury or material damage, external measures must be • Ensure that devices cannot be accidentally restarted. implemented to ensure a safe operating state in the event •...
-
Page 5: Table Of Contents
Notes on the documentation ............18 Notes on the mechanical surface mounting ........ 18 Mounting for frame sizes FS2 and FS3........19 Mounting from construction size FS4 .......... 20 Installing the fieldbus connection..........22 Install field bus ................23 DX-NET-ETHERCAT-2 01/14 MN040009EN www.eaton.com... - Page 6 4.12.1 Diagnostics object 02 hex................4.12.2 Network object 03 hex..................4.12.3 Network configuration object (04hex).......... 40 4.12.4 Object F5 hex ..................... 4.12.5 Application Data (ADI) ..............41 4.12.6 List of parameters................ 42 Alphabetical index ..............51 DX-NET-ETHERCAT-2 01/14 MN040009EN www.eaton.com...
-
Page 7: About This Manual
￫ More information on the series described here can be found on the Internet under: ￫ Support www.eaton.com/moeller ￫ More information on EtherCAT can be found on the website of the EtherCAT Technology Group: www.ethercat.org DX-NET-ETHERCAT-2 01/14 MN040009EN www.eaton.com... -
Page 8: Writing Conventions
Warns of the possibility of hazardous situations that could result in serious injury or even death. DANGER Warns of hazardous situations that result in serious injury or death. 0.2.3 Tips ￫ Indicates useful tips. DX-NET-ETHERCAT-2 01/14 MN040009EN www.eaton.com... -
Page 9: Abbreviations And Symbols
Ground (0 V potential) Light Emitting Diode (LED) Least significant bit Medium Access Controller Most significant bit Network Interface Card Personal Computer Process Data Interface Parameter number Process Data Programmable logic controller Status Word Underwriters Laboratories DX-NET-ETHERCAT-2 01/14 MN040009EN www.eaton.com... -
Page 10: Units Of Measurement
1 °F (T Fahrenheit -17.222 °C (T × 9/5 + 32 Rotational 1 rpm Revolutions per minute 1 min speed Weight 1 lb pound 0.4536 kg 2.205 Flow rate 1 cfm cubic feet per minute 1.698 m 0.5889 DX-NET-ETHERCAT-2 01/14 MN040009EN www.eaton.com... -
Page 11: Device Series
The packaging must contain the following parts: • A fieldbus connection DX-NET-ETHERCAT-2, • the instruction leaflet IL040004ZU. R U N E R R E th e r C A T Figure 1: Equipment supplied with fieldbus connection DX-NET-ETHERCAT-2 DX-NET-ETHERCAT-2 01/14 MN040009EN www.eaton.com... -
Page 12: Key To Part Numbers
2 = 2 slots (RJ45) ETHERCAT NET = Network (Network, Field bus) DX = card (accessories for the variable frequency drives of the PowerXL™ series) Figure 2: Catalog number selection of field bus interface card DX-NET-… DX-NET-ETHERCAT-2 01/14 MN040009EN www.eaton.com... -
Page 13: General Rated Operational Data
Access to up to 16,383 ADIs, in the form of vendor-specific objects, through the network, • Up to 256 I/O bytes in each direction (fast cyclic), • up to 127 slave cards, • device description file as xml-file. DX-NET-ETHERCAT-2 01/14 MN040009EN www.eaton.com... -
Page 14: Designation At Dx-Net-Ethercat-2
E th e r C A T ⑥ Figure 3: Designations at DX-NET-ETHERCAT-2 a RUN LED b LINK/Activity-LEDs c EtherCAT port 1 and port 2 d LED ERROR e 50-pole adapter extension f Screws for securing DA1 variable frequency drive DX-NET-ETHERCAT-2 01/14 MN040009EN www.eaton.com... -
Page 15: Proper Use
The DX-NET-ETHERCAT-2 fieldbus connection is not a house- hold appliance, but rather a component intended exclusively for use in commercial applications. ￫ Observe the technical data and connection requirements described in this manual. Any other usage constitutes improper use. DX-NET-ETHERCAT-2 01/14 MN040009EN www.eaton.com... -
Page 16: Maintenance And Inspection
Storage temperature: -40 - +85 °C, • Relative average air humidity: < 95 %, no condensation permitted. 1.9 Service and warranty Contact your local sales partner if you have a problem with your Eaton fieldbus connection. When you call, have following data ready: •... -
Page 17: Engineering
EtherCAT network to which it is connected. The module contains the entire EtherCAT protocol stack, including the CANopen-over-EtherCAT application functions defined in DS301. By using EtherCAT, a bus topology containing several hundred nodes can be implemented. In fact, the network‘s size is vir- tually unlimited. DX-NET-ETHERCAT-2 01/14 MN040009EN www.eaton.com... -
Page 18: Led Indicators
Designation description No Error no error or device switched off illuminated red Application controller failure EtherCAT status was exited (EXCEPTION) Red flashing Invalid Configuration Configuration not OK rot double flash Application watchdog timeout SyncManager Watchdog Time DX-NET-ETHERCAT-2 01/14 MN040009EN www.eaton.com... -
Page 19: Leds Link/Activity
The EtherCAT cable is not connected or no power is being supplied Green illuminating Link sensed, no activity A connection has been established, but no data is being transferred Green flashing Link sensed, activity detected A connection has been established, data is being transferred DX-NET-ETHERCAT-2 01/14 MN040009EN www.eaton.com... - Page 20 2 Engineering 2.2 LED indicators DX-NET-ETHERCAT-2 01/14 MN040009EN www.eaton.com...
-
Page 21: Installation
In the case of sizes FS4 and up, the fieldbus connection will need to be mounted on the right side, underneath the variable frequency drive's front enclosure cover. DX-NET-ETHERCAT-2 01/14 MN040009EN www.eaton.com... -
Page 22: Notes On The Documentation
FS2 and FS3 • IL4020011Z instruction leaflet for DA1 variable frequency drive from size FS4 These documents are also available as PDF files on the Eaton Internet web- site. They can be quickly located at www.eaton.com/moeller ￫ Support by entering the document number as the search term. -
Page 23: Mounting For Frame Sizes Fs2 And Fs3
Ensure that foreign bodies do not enter the opened housing wall. After doing so, you can insert the connection and secure it with the two screws. RU N ER R 0.25 Nm (2.21 lb-in) Figure 9: Inserting the fieldbus connection DX-NET-ETHERCAT-2 01/14 MN040009EN www.eaton.com... -
Page 24: Mounting From Construction Size Fs4
Opening the enclosure of DA1 variable frequency drives with size FS4 and up NOTICE Do not insert tools or other objects into the opened variable fre- quency drive. Ensure that foreign bodies do not enter the opened housing wall. DX-NET-ETHERCAT-2 01/14 MN040009EN www.eaton.com... - Page 25 After doing so, you can insert the connection on the right-hand side and use the screws to secure it. Then put the cover back on and use the two screws (turn them 90°) to secure it. 0.25 Nm (2.21 lb-in) Figure 11: Inserting the fieldbus connection DX-NET-ETHERCAT-2 01/14 MN040009EN www.eaton.com...
-
Page 26: Installing The Fieldbus Connection
Meaning To GND via RC circuit To GND via RC circuit To GND via RC circuit To GND via RC circuit Figure 12: RJ45 plug pinout RU N ER R Figure 13: Connecting the RJ45 plug DX-NET-ETHERCAT-2 01/14 MN040009EN www.eaton.com... -
Page 27: Install Field Bus
Figure 15: Separate routing in the cable duct a Mains and motor connection cable b EtherCAT cable ￫ In all cases only use approved EtherCAT cables. DX-NET-ETHERCAT-2 01/14 MN040009EN www.eaton.com... - Page 28 3 Installation 3.7 Install field bus DX-NET-ETHERCAT-2 01/14 MN040009EN www.eaton.com...
-
Page 29: Commissioning
The ESI file can be found on the CD-ROM and on the Internet at: www.eaton.com/moeller ￫ Downloads The ESI file contains the following information: • Manufacturer, • name, • part no., • version number, • protocol used, • configuration data. DX-NET-ETHERCAT-2 01/14 MN040009EN www.eaton.com... -
Page 30: Addressing
(head-end controller). 4.4 Bus termination resistor EtherCAT networks do not require bus termination resistors. When the last node on a network is reached, EtherCAT will automatically detect that there are no further nodes (loopback function). DX-NET-ETHERCAT-2 01/14 MN040009EN www.eaton.com... -
Page 31: Engineering The Module
Variable frequency drive DA1 with DX-NET-ETHERCAT-2 connection ① ② ③ ④ L1/L L2/N DC+ BR Figure 17:Engineering a PC (with configuration tool) b Head-end controller (master) with EtherCAT interface c EtherCAT cable d Variable frequency drive DA1 with DX-NET-ETHERCAT-2 connection DX-NET-ETHERCAT-2 01/14 MN040009EN www.eaton.com... - Page 32 Now configure the project. (For information on a detailed configuration, please consult the manual provided by the PLC‘s manufacturer.) ▶ Check the LED indicators. The head-end controller must recognize the device address and the module must light up green (￫ Section 2.2, “LED indicators“). EtherCAT DX-NET-ETHERCAT-2 01/14 MN040009EN www.eaton.com...
-
Page 33: Ethercat Principle
PDOs defined in CANopen for transferring cyclic data. In EtherCAT systems, these PDOs are transmitted in PDO frames. This means that PDOs and SDOs can be used the same way they are used with the CANopen communications protocol. DX-NET-ETHERCAT-2 01/14 MN040009EN www.eaton.com... -
Page 34: Mode Parameter
2 = Keypad (KEYPAD FWD/REV) 3 = PID control 4 = field bus system (PROFINET-2, Modbus RTU, etc.) 5 = Slave mode 6 = field bus CANopen The Baud rate will automatically be set to match the master. DX-NET-ETHERCAT-2 01/14 MN040009EN www.eaton.com... -
Page 35: Data Types
INTEGER16 16-bit signed integer (b15 to b0) -32768 32767 INTEGER32 32-bit signed integer (b31 to b0) -2147483648 2147483647 RECORD Data structure with fixed number of any types – – STRING Character string (e.g. „EATON“) – – DX-NET-ETHERCAT-2 01/14 MN040009EN www.eaton.com... -
Page 36: Operation
Not used No action Quick stop (ramp) No action Fixed frequency 1 (FF1) No action Overwrite setpoint value with 0 Not used Not used Not used Not used Not used Not used Not used Not used DX-NET-ETHERCAT-2 01/14 MN040009EN www.eaton.com... -
Page 37: Pdo-Based Cyclic Communications
0 = Ramp control field bus input 1 = User register 4 Status word The status word (consisting of any error messages and the device status) provides information regarding the device status and any error messages. Error Messages Device status DX-NET-ETHERCAT-2 01/14 MN040009EN www.eaton.com... - Page 38 O-I Thermistor fault, built-in (heat sink) th-Flt EEPROM checksum fault dAtA-F Analog input: 4-20F • out-of-range value • Wire breakage (4 mA monitoring) Error in internal memory dAtA- E User-definable factory parameters have been loaded V-dEF DX-NET-ETHERCAT-2 01/14 MN040009EN www.eaton.com...
- Page 39 SC-F04 Connection to add-on card lost OF-01 Add-on card in unknown state OF-02 Unsupported PLC function PLC-01 PLC program too big PLC-02 Division by 0 PLC-03 Lower limit value is higher than upper limit value PLC-04 DX-NET-ETHERCAT-2 01/14 MN040009EN www.eaton.com...
- Page 40 The following settings can also be modified during operation: Value Description Field bus module PDO-4 0 = Motor torque output 1 = Output power 2 = DI status 3 = AI2 signal level 4 = Heat sink temperature DX-NET-ETHERCAT-2 01/14 MN040009EN www.eaton.com...
-
Page 41: Syncmanager
Sync channel 3: process data frame protocol for outgoing PDOs (from slave to master) The individual PDOs are configured using receive PDOs and transmit PDOs. The Sync channels and the PDOs can only be set and configured in the “Pre-Operational” state. DX-NET-ETHERCAT-2 01/14 MN040009EN www.eaton.com... -
Page 42: Coe Communication Objects
Mailbox wr – Type Mailbox rd – Process Data out – 04hex Process Data in – 1C12 SyncManager Rx Number of Assigned PDOs Assignment between Sync channel and a PDO PDO Assign Assigned PDO assigned PDO DX-NET-ETHERCAT-2 01/14 MN040009EN www.eaton.com... -
Page 43: Diagnostics Object 02 Hex
Bytes 0 and 1 will be replaced with the value in attribute 3. EtherCAT CoE emergency frames are used to transfer error messages between master and slave. More specifically, CoE emergency frames are used directly to transfer the EMCY messages defined in CANopen. DX-NET-ETHERCAT-2 01/14 MN040009EN www.eaton.com... -
Page 44: Network Object 03 Hex
0001 Highest Instance Number UINT16 0003 Instance attributes (Instance 3 Device ID) Name Access Type Value Name String “Device ID” data type UINT8 Number of elements UINT8 Highest Instance Number UINT8 &Value UINT6 1 - 65353 DX-NET-ETHERCAT-2 01/14 MN040009EN www.eaton.com... -
Page 45: Object F5 Hex
In order to configure and diagnose nodes, acyclic communications can be used to access the variables available to the network. The mailbox frame is used for acyclic data transfers. The SDO services make it possible to have read and write access to the drive parameters. DX-NET-ETHERCAT-2 01/14 MN040009EN www.eaton.com... -
Page 46: List Of Parameters
Fixed frequency FF8 / speed 8 20D0hex P2-09 Frequency jump 1, bandwidth 20D1hex P2-10 Frequency skip 1, center 20D2hex P2-11 AO1 signal (Analog Output) 20D3hex P2-12 AO1, signal range 20D4hex P2-13 AO2 signal (Analog Output) 20D5hex DX-NET-ETHERCAT-2 01/14 MN040009EN www.eaton.com... - Page 47 PID controller, actual value limiting, minimum 2133hex P3-09 PID controller, actual value limiting 2134hex P3-10 PID controller, actual value (PV) 2135hex P3-11 Maximum PID error for enabling the ramps 2136hex P3-12 PID feedback display scaling factor 2137hex DX-NET-ETHERCAT-2 01/14 MN040009EN www.eaton.com...
- Page 48 Auto temperature management 225Ahex P6-03 Auto-reset waiting time 225Bhex P6-04 Relay hysteresis band 225Chex P6-05 Enable incremental encoder feedback 225Dhex P6-06 Incremental encoder scale 225Ehex P6-07 Maximum speed error 225Fhex P6-08 Input frequency at maximum speed 2260hex DX-NET-ETHERCAT-2 01/14 MN040009EN www.eaton.com...
- Page 49 Magnetizing time at the U/f method 22C8hex P7-13 Rotational speed controller D gain 22C9hex P7-14 Torque boost 22CAhex P7-15 Maximum frequency limit for torque boost 22CBhex P7-16 Enable, signal injection 22CChex P7-17 Signal injection level 22CDhex DX-NET-ETHERCAT-2 01/14 MN040009EN www.eaton.com...
- Page 50 Speed - input 2 2398hex P9-21 Fixed frequency 0 2399hex P9-22 Fixed frequency 1 239Ahex P9-23 Fixed frequency 2 239Bhex P9-24 Acceleration ramp input 0 239Chex P9-25 Acceleration ramp input 1 239Dhex P9-26 Deceleration time input 0 239Ehex DX-NET-ETHERCAT-2 01/14 MN040009EN www.eaton.com...
- Page 51 23FAhex User register 3 1019 23FBhex User register 4 1020 23FChex User register 5 1021 23FDhex User register 6 1022 23FEhex User register 7 1023 23FFhex User register 8 1024 2400hex User register 9 1025 2401hex DX-NET-ETHERCAT-2 01/14 MN040009EN www.eaton.com...
- Page 52 Frequency on speed reference input 1071 242Fhex Torque reference (Q12) 1072 2430hex Torque reference (%) 1073 2431hex Master torque reference (Q12) 1074 2432hex Field bus torque reference (Q12) 1075 2433hex PID user reference (Q12) 1076 2434hex DX-NET-ETHERCAT-2 01/14 MN040009EN www.eaton.com...
- Page 53 User, MWh meter 1131 246Bhex Complete, KWh meter 1132 246Chex Complete, MWh meter 1133 246Dhex Total, operating hours meter 1134 246Ehex Total, operating minutes/seconds meter 1135 246Fhex User, hours-run meter 1136 2470hex User, operating minutes/seconds meter 1137 2471hex DX-NET-ETHERCAT-2 01/14 MN040009EN www.eaton.com...
- Page 54 4 Commissioning 4.12 CoE communication objects DX-NET-ETHERCAT-2 01/14 MN040009EN www.eaton.com...
-
Page 55: Alphabetical Index
......14 Operation temperature ..... . 9 DX-NET-ETHERCAT-2 01/14 MN040009EN www.eaton.com... - Page 56 ....... . . 12 Writing conventions ......4 DX-NET-ETHERCAT-2 01/14 MN040009EN www.eaton.com...