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Spirit CT-100-NT05 Service Manual

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Summary of Contents for Spirit CT-100-NT05

  • Page 1 All manuals and user guides at all-guides.com...
  • Page 2 All manuals and user guides at all-guides.com WARNING: ALWAYS UNPLUG THE TREADMILL FROM THE ELECTRICAL OUTLET BEFORE SERVICING THE UNIT.

  • Page 3: Table Of Contents

    All manuals and user guides at all-guides.com TABLE OF CONTENTS Table of Contents ..............1 Table of Figures ................ 3 Description ................4 ........4 LECTRICAL ONFIGURATION 1. CT100-NT05 Treadmill components......4 1. Console ..............5 2. Main controller.............. 5 3.
  • Page 4 All manuals and user guides at all-guides.com 3. controller debugging form .......... 21 Diagrams and Schematics ............22 APPENDIX A................. 26 1. TREADBELT ADJUSTMENT ........26 APPENDIX B ................. 28 1. TREADMILL LUBRICATION ......... 28 APPENDIX C ................. 29 1. RESET SWITCH RESETTING ......... 29 APPENDIX D.................

  • Page 5: Table Of Figures

    All manuals and user guides at all-guides.com TABLE OF FIGURES Figure 1 Operational Flowchart ..........6 Figure 2 Console Layout............22 Figure 3 Mechanical Layout ..........22 Figure 4 Main Controller information & voltages....23 Figure 5 Function JK1 connector on Main Controller... 23 Figure 6 Wiring Diagram............

  • Page 6: Description

    All manuals and user guides at all-guides.com DESCRIPTION LECTRICAL ONFIGURATION Note: Electrical servicing of this treadmill is limited to board level replacement. CT100-NT05 TREADMILL COMPONENTS a) Safety key: To fits on the Console that activate all functions. If no safety key, console can not be controlled.

  • Page 7: Console

    All manuals and user guides at all-guides.com B. G ENERAL NFORMATION 1. CONSOLE f) Contains touch controls and LCD Display. MAIN CONTROLLER a) Include power supply motor driver control circuit and incline 、 control circuit. TREADMILL MOTOR a) It’s a variable speed on 0-90 volt DC motor. b) Have three wires red, black and green.

  • Page 8: Figure 1 Operational Flowchart

    All manuals and user guides at all-guides.com Figure 1 Operational Flowchart...

  • Page 9: Operation

    All manuals and user guides at all-guides.com OPERATION INDOW ISPLAY OFF MODE a) When user doesn’t insert the SAFETY KEY on the console, the treadmill enters the OFF Mode and all windows will appear blank. READY MODE a) When the treadmill is ON and SAFETY KEY is inserted in console, the message window will show “SELECT A PROGRAM OR PRESS START TO BEGIN WORKOUT”...

  • Page 10: B Function

    All manuals and user guides at all-guides.com UNCTION SPEED a) Display the current speed in Kilometer mile per hour. b) DISPLAY range is 0.0 to 99.9 km/h. c) WORK range is 1.0 to 18.0 km/h (0.5~12mph). d) Press “FAST” or ”SLOW” to adjust speed, each increment and decrement is 0.1 km/h(mph).

  • Page 11: Distance

    All manuals and user guides at all-guides.com b) DISPLAY range is 0 to 99. c) WORK range is 0 to 99. d) Displays total laps quantity. DISTANCE a) Display the current distance in kilometer or Mile. b) DISPLAY range is 0.00 to 99.99. c) WORK range is 0.00 to 99.99.

  • Page 12: Run Mode

    All manuals and user guides at all-guides.com START button: Pressing “ START ” button to start treadmill, START ” button, there will be 3 second final When pressing “ count down on window display, then machine starts running. In MANUAL, treadmill starts at MIN SPEED and treadmill starts at program preset value in PROGRAM.

  • Page 13: D Calibration Procedure

    All manuals and user guides at all-guides.com e) Program button: non-functional. SELECT button: non-functional . g) FAST button: Press the button to increase your speed and each increase is 0.1kph(0.1mph). If button is pressed continuously then speed increases to MAX SPEED quickly. h) SLOW button: Press the button to decrease your speed and each decrease is 0.1kph(0.1mph).
  • Page 14 All manuals and user guides at all-guides.com g) Set Min. speed: Press “FAST” or “SLOW” button to adjust SPEED window to 1.0. h) Press “ENTER” button to memorize above setting and enter next section of setting mode. i) Set high speed: Press “FAST” or “SLOW” button to adjust SPEED window to 18.0.

  • Page 15: Troubleshooting

    All manuals and user guides at all-guides.com TROUBLESHOOTING WARNING: ALWAYS UNPLUG THE TREADMILL FROM THE ELECTRICAL OUTLET BEFORE SERVICING THE UNIT. GENERAL a) Do a visual check of all wiring and connections looking for chafed wires or lose connections. b) Make sure any wiring is safely positioned and/or secured away from moving parts.

  • Page 16: Troubleshooting Matrix

    All manuals and user guides at all-guides.com TROUBLESHOOTING MATRIX Condition Reason Solve When turn on power, 1 Power cord isn’t plugged into outlet. 1 Plug the power cord into outlet. ON/OFF switch isn’t lit. 2 Power cord isn’t plug into unit. 2 Plug the power cord into unit.
  • Page 17 All manuals and user guides at all-guides.com 4 Replace 10 PIN computer cable. 5 Fuse on controller is blown. 5 Replace fuse or controller. 6 Varistor on controller is blown. 6 Replace varistor or controller. 7 Reed switch of console is broken. (open) 7 Replace reed switch or console.
  • Page 18 All manuals and user guides at all-guides.com After removing safe key, 1. Reed switch of console is broken. 1. Replace with new reed switch or treadmill can’t stop. console. LCDs not bright, 1. LCD light is broken. 1. Replace with new LCD or console. incomplete or imperfect.
  • Page 19 All manuals and user guides at all-guides.com is not 0 to 12 The speed of the belt 1. Console is not calibrated. 1.Calibrate the console doesn’t match console display. 1 Calibrate the console. The incline position doesn’t 1 Console is not calibrated. match console 1 Turn off the AC switch and turn on power INCLINE ERR window...
  • Page 20 All manuals and user guides at all-guides.com 3. Receiver is broken. 3. Replace with new receiver. After pressing “START” Controller was broken. Replace with new controller and calibrate button, the treadmill stop immediately. FAST/SLOW button of 1. Connect cables again. 1 The connector of SPEED CABLE (UPPER) and SPEED ADJUSTMENT CONSOLE not connected properly.
  • Page 21 All manuals and user guides at all-guides.com UP/DOWN button of 1 The connector of INCLINE CABLE (UPPER) 1 Connect the wires again. INCLINE ADJUSTMENT and CONSOLE not connected properly. SWITCH can’t be used. 2. The connector of INCLINE CABLE (UPPER) 2.
  • Page 22 All manuals and user guides at all-guides.com 4. Hand pulse board is broken. 4. Replace console or Hand pulse board. Wireless lost its function. 1. Chest belt not worn properly. 1. Check chest belt has proper contact with (No pulse displayed on skin and is oriented correctly.

  • Page 23: Controller Debugging Form

    All manuals and user guides at all-guides.com CONTROLLER DEBUGGING FORM Indicator LED Function Condition Reason Solve Motor speed Normal on when start is pressed. No input. Check fast/slow wires of 10PIN connector. Fault condition if start is pressed & Replace controller. LED off.

  • Page 24: Diagrams And Schematics

    All manuals and user guides at all-guides.com DIAGRAMS AND SCHEMATICS Figure 2 Console layout connecting drawing Figure 3 Mechanical Layout...

  • Page 25: Figure 4 Main Controller Information & Voltages

    All manuals and user guides at all-guides.com Figure 4 Main Controller information & voltages Figure 5 Function jack connector on Main Controller...

  • Page 26: Figure 6 Wiring Diagram

    All manuals and user guides at all-guides.com Figure 6 Wiring Diagram...
  • Page 27 All manuals and user guides at all-guides.com...

  • Page 28: Treadbelt Adjustment

    All manuals and user guides at all-guides.com APPENDIX A TREADBELT ADJUSTMENT The treadbelt has been factory pre-adjusted, however if during the operation: 1/4 T U R N Figure 8 If Treadbelt slips The treadbelt is too loose: Tighten both rear roller adjusting bolts 1/4 turn clockwise using allen wrench 1/4 TURN Figure 9 If tread belt shifts too far to the Right...

  • Page 29: Figure 10 If Tread Belt Shifts Too Far To The Left

    All manuals and user guides at all-guides.com 1/4 TUR N Figure 10 If tread belt shifts too far to the Left a) Set the treadmill speed to 3.5 mph/5.6 km. b) Tighten the left adjusting bolt a 1/4 turn clockwise using allen wrench c) Wait 15 seconds: if no change;...

  • Page 30: Treadmill Lubrication

    All manuals and user guides at all-guides.com APPENDIX B TREADMILL LUBRICATION Your treadmill should require little maintenance other then periodically applying lubricant. Lubricating under the treadbelt will ensure superior performance and extend its life expectancy. HOW TO CHECK TREADBELT FOR PROPER LUBRICATION Lift one side of the treadbelt and feel the top surface of the treadboard If the surface is (slick) to the touch, then no further lubrication is required If the surface is dry to the touch, apply one packet of lubricant...

  • Page 31: Reset Switch Resetting

    All manuals and user guides at all-guides.com APPENDIX C Tripped Normal Figure 11 Resetting Reset switch RESET SWITCH RESETTING a) If the red button of reset switch is tripped, it will protrude out from the face of the switch. b) Press in the red button of the switch. c) If the red button of reset switch is not tripped, that means normal.

  • Page 32: Fuse Replacement

    All manuals and user guides at all-guides.com APPENDIX D FUS E 3 A FUS E MO UNT Figure 12 Fuse replacement FUSE REPLACEMENT If your treadmill loses power or will not start, check the fuse located on the motor controller. DANGER: Turn the power switch off and unplug the treadmill to reduce the risk of an electric shock Remove the motor cover...

  • Page 33: Speed Sensor Adjustment

    All manuals and user guides at all-guides.com APPENDIX E SPEED SENSOR ADJUSTMENT If the monitor does not display speed or distance the speed sensor and magnet may be misaligned. Follow these steps to check and realign. Remove the motor cover Check the spacing and alignment between the magnet on the right side of the front roller and the speed sensor on the frame.

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