Summary of Contents for Crane Dixie-Narco 504 P Series
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P-Series Model DN504 and DN720 Beginning Production Run 7675AE Dixie-Narco, Inc. Manufactured by P.O. Drawer 719 Williston, SC 29853-0719 803-266-5001 fax: 803-266-5049 Visit us on the web: www.dixienarco.com Part 803,904,510.01...
Table of Contents GENERAL INFORMATION Application ............................4 Vender Safety Precautions ....................... 4 Product Identification ........................4 Physical Characteristics ........................4 Receiving Inspection......................... 4 INSTALLATION & SETUP Unpacking the Vender ........................5 Electric Power Requirements......................5 Power Supply Cord & Grounding Requirements................5 - 6 Placing the Vender on Location ......................
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Table of Contents WIRING DIAGRAMS AND SCHEMATICS Figure 1 – SBC Wiring Diagram ..................... 44 Figure 2 – Compressor Wiring Diagram..................45 PARTS LIST MAIN DOOR EXTERIOR ......................47 - 54 MAIN DOOR INTERIOR (A) ....................55 - 60 MAIN DOOR INTERIOR (B) ....................61 - 66 SELECT PANEL ........................
GENERAL INFORMATION P-SERIES PRODUCT IDENTIFICATION APPLICATION This information applies to 504 & 720 P-Series First production of 504 & 720 P-Series March 2006. venders manufactured the first quarter 2006 which have significant differences in programming and The production date of Dixie-Narco products is parts content from previous venders.
INSTALLATION & SETUP P-SERIES either incorporated directly into the plug or mounted on the cord adjacent to the plug. The Dixie-Narco P-Series vender is designed utilizing the latest technology. WARNING UNPACKING THE VENDERS • The GFCI protects against current Remove the stretch wrap and top cover from the leakage caused by ground faults.
GENERAL INFORMATION P-SERIES INSTALLATION & SETUP GUIDE Make sure that all leveling legs are in contact with Technical Support Group for assistance at 1- the floor. If you cannot level the vender in its current 800-688-9090. location, select another location. DO NOT place any objects under the machine.
GENERAL INFORMATION P-SERIES INSTALLATION & SETUP GUIDE Coinco 9302GX After loading the vender for the first time, ensure the Coinco USQ G700 Series vender is loaded and primed. Priming is done in Conlux USLZ-101 programming. depth must also Conlux CCM5G programmed depending on the package to be Mars 4510 vended.
PROGRAMMING P-SERIES Setting the Vender Type To program with “SCOL” on the display press select button 1. The display will show “6” for six columns. Press select buttons 1 & 2 to scroll through available number of columns in the machine.
PROGRAMMING P-SERIES PROGRAMMING METHOD JANUARY 2008 P-SERIES Generic Round, DP V4 Display DP SL5 The controller has two modes of operation: NORMAL and SERVICE. NORMAL MODE: In Normal Mode, on power up display will show the software version installed in vender for 10 Seconds, then change to Ice Cold Drink message, Product Price, Sold Out, Credit Value, or decimal point.
PROGRAMMING P-SERIES EXIT SERVICE MODE: Closing the inner door, pressing select button 1 when “RTN” is displayed at the top menu level, pressing the service button a second time, or a five-minute inactivity time-out will exit the service mode. FRONT PANEL PROGRAMMING SERVICE MENU HD –...
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PROGRAMMING P-SERIES C-F – COIN FILL MECH This function is used to count coins loaded in the top (separator) of the coin mech. When C-F “Fill Coin Mech” is displayed the coin mech will accept tubed coins. When the first coin is inserted, C-F “Fill Coin Mech”...
PROGRAMMING P-SERIES MV – MULTI VEND This function, when turned on, allows credit to be retained after a vend so the customer can vend from another selection. (i.e..50 vend price, put in $1.00, push a select button and vends, .50 still shows on the display, push a second select button and vends).
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PROGRAMMING P-SERIES Press select button 1 to select the package type that is displayed. If a predefined package type(1, 2, 3, 4, or 5) is selected After the package type has been selected , “Key 1 = Prime Key 2 = Exit” will be displayed. Press button 1 to prime the column with product or button 2 to exit without priming the column.
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PROGRAMMING P-SERIES “DAY” - Day of Month Setting (1 to 31) Press select button 1 and the current 2-digit day of month setting will show on display. Press and hold select button 1 to scroll through the day of month settings (1 to 31). Release select button 1 and press and hold again will decrement the day of month setting.
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PROGRAMMING P-SERIES ECNT – “ELECTRONIC COUNTER” This function is used to set the four (4) button code that will show historical cash sales, historical total vends, historical product counts by selection, historical product counts that have occurred for prices, and cabinet temperature when the vender is in sales mode.
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PROGRAMMING P-SERIES DAYS This function is used to set the days of the week to be affected by limited access. Day of Week: (SUN) Sunday (WED) Wednesday (SAT) Saturday (RTN) Return (MON) Monday (THUR) Thursday (ALL) All Days (TUE) Tuesday (FRI) Friday (NONE) No Days...
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PROGRAMMING P-SERIES SEC – SECONDARY PRICING This function is used to program a second price for each selection. To move to Environmental Controls (“ECTL”), press & hold select buttons 1 & 2 simultaneously. To enter the sub-menu press select button 1.
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PROGRAMMING P-SERIES feature on. To move to “FREE” - Free Vend, press & hold select buttons 1 & 2 simultaneously with this feature off. LT – Lighting available only when Environmental Controls are set to on. This function is used to turn the lights off during certain periods of the day. To enter the sub-menu press select button 1.
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PROGRAMMING P-SERIES RFRG - REFRIGERATION This function is used to electronically control the refrigeration operations of the vender. . To enter the sub- menu press select button 1. The following are sub-menus of the Refrigeration Menu: (TEMP) “Temperature”, (C-F) “Celsius or Fahrenheit“, (DSP) “Display”, “DAYS”, (STRT) “Start”, “STOP”, (S-T) “Storage Temperature”, (S-E) “Storage Enabled”, and (RTN) “Return”.
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PROGRAMMING P-SERIES Press select buttons 1 & 2 simultaneously to move to the next item on the menu. STOP This function is used to set the hours and minutes for storage temperature to become inactive. Press select button 1 and the current 4-digit hour and minute setting will be displayed (24hour). Press &...
PROGRAMMING P-SERIES Press select buttons 1 & 2 to scroll to “RTN” RTN – Return Press select button 1 to return to “FREE”. Press & hold select buttons 1 & 2 simultaneously to move to the next item on the menu. OVER - OVERRIDE This function is used to allow a key switch to override some of the settings stored for normal operations.
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PROGRAMMING P-SERIES HS – HOME SENSOR This prompt only appears on P-Series machines. Use this to test the home sensor on the motor for any column. Press select button 1 to display “CL 1”. Press & hold select buttons 1 & 2 simultaneously to scroll through the columns and (RTN). Press button 1 when a column is displayed will cause the displayed column to test that the motor’s home sensor can be detected.
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PROGRAMMING P-SERIES RLY – Relays can only be tested if the environmental controls package is installed in the vender. CMP# - Compressor This function allows you to test the relay electronic control of the compressor. CAUTION!!: Disconnect power to the compressor before testing the compressor relay. Failure to disconnect power to the compressor before testing the relay could result in damage to the compressor.
PROGRAMMING P-SERIES P-SERIES SBC QUICK REFERENCE MENU PROMPTS Main Menu Sub-Menu Sub-Sub-Menu Main Menu Sub-Menu Sub-Sub-Menu (HD) Historical Data User con't. (LT) Lights DAYS (RD)Interval Data (STRT) Start (S-P) Set Price STOP (C-S) Cash Settings (C-F) Coin Fill (ENAB) Enable (C-D) Dump Coin (RTN) Return (CR) Coin Rules...
GENERAL MAINTENANCE P-SERIES CABINET The most important facets of proper vender care and Wash the cabinet with a good detergent or soap maintenance are the electrical power supplied to it, mixed with warm water. Wax the vender often with a leveling, and cleanliness of the machine and its good grade of automobile wax.
PROGRAMMING P-SERIES Memory Reset To reset memory enter the AUTO “Auto Test” menu and scroll to the option to reset the memory. Press select button 1 to select this option and follow the displayed prompts. Once the machine has cleared its memory it will be ready to program.
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PROGRAMMING P-SERIES • At the “Reprogramming Microprocessor” prompt, press button 1. “THIS OPERATION REPROGRAMS VENDOR” shows on the display. Press button 1 at this prompt. Next display will show “BUTTON 2 = REPROGRAM, BUTTON 3 = EXIT”. • Press button 2 to reprogram vender with the new software. “Reprogramming Vendor…” displays while the red LED on the board blinks rapidly for 3-4 seconds.
MAJOR COMPONENT DESCRIPTION P-SERIES ELECTRICAL REFRIGERATION (Domestic) Provides 24 volt and 12 volt 115 VAC Transformer power to the Machine Controller Embraco, 1/3 HP, 115 VAC, 60 Hz Compressor 1 Phase 1.6 Amp Slo Blo in the Unit uses 7.5 oz. of 134A Power Distribution Box - Refrigerant Fuse...
MAJOR COMPONENT DESCRIPTION P-SERIES SBC CONTROL BOARD Motor Secondary DEX Display Select Switches Temp Sensor Energy Management AC Power Home Switch Optional Battery Page 30 of 99...
TROUBLESHOOTING FLOWCHARTS P-SERIES ICE / FROST ON EVAPORATOR COMPRESSOR RUNS CONTINUOUSLY Inspect / Repair: Harnessing Fan Motor Choke / Filter Defective Defrost or Temperature Sensor Page 35 of 99...
TROUBLESHOOTING FLOWCHARTS P-SERIES CAN’T ENTER THE MENU OR DIAGNOSTICS Note: Prior to checking wires or connections, ensure power has been removed from vender. Check Doorswitch position Doorswitch in the Center position Check Doorswitch Wiring Check Doorswitch Replace Continuity Doorswitch Page 38 of 99...
TROUBLESHOOTING FLOWCHARTS P-SERIES ONE OR MORE MOTORS RUN WHEN MAIN DOOR IS CLOSED (Display Scrolls “Homing”) “PRM”) Check Door Harness at SBC Control Board (J4) If 1 motor If all motors fail in Fail Check Check the vend motor Unplug all motors and Wiring or in Home Sensor Test check individually in...
TROUBLESHOOTING FLOWCHARTS P-SERIES THE DISPLAY IS DEAD No. Check outlet Is the Power No. LED on the For proper ACV. Switch illuminated? GFCI illuminated? Check GFCI Cord Yes. In the Power Distribution Box Check Transformer for Proper operation Check Display Replace Control Board Page 42 of 99...
TROUBLESHOOTING FLOWCHARTS P-SERIES CAN’T READ THE DISPLAY Page 43 of 99...
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WIRING DIAGRAMS AND SCHEMATICS P-SERIES 10 SELECT / 10 COLUMN Page 44 of 99...
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WIRING DIAGRAMS AND SCHEMATICS P-SERIES Refrigeration Circuit Diagrams New Refrigeration Circuit effective run# 6917 Line Compressor Pressure Overload Switch Condenser Fan Compressor Capacitor Neutral Start Relay Page 45 of 99...
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PARTS LIST P-SERIES PARTS LIST Generic P Series 504P & 720P MAIN DOOR EXTERIOR ......................47 - 54 MAIN DOOR INTERIOR (A) ....................55 - 60 MAIN DOOR INTERIOR (B) ....................61 - 66 SELECT PANEL ........................67 - 70 T8 LIGHTING...........................
PARTS LIST P-SERIES MAIN DOOR EXTERIOR (Dr Pepper V4) Page 47 of 99...
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PARTS LIST P-SERIES MAIN DOOR EXTERIOR (Dr Pepper SL5) Page 48 of 99...
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PARTS LIST P-SERIES MAIN DOOR EXTERIOR (Chameleon) Page 49 of 99...
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PARTS LIST P-SERIES MAIN DOOR EXTERIOR (Dual Display) Page 50 of 99...
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PARTS LIST P-SERIES MAIN DOOR EXTERIOR (Generic Round / Magnum Circular) Page 51 of 99...
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PARTS LIST P-SERIES MAIN DOOR EXTERIOR ITEM PART DESCRIPTION DN504P DN720P Main Door Assembly P-Series - Specify Graphics Generic Round (no sign) 640,053,70x.x3 639,054,60x.x3 Dual Display 640,053,80x.x3 639,054,70x.x3 DP V4 640,052,30x.x3 639,054,00x.x3 DP V4 Chameleon 639,057,00x.x3 DP SL5 634,055,00x.x3 Magnum Circular - Export 640,054,20x.x3 639,055,70x.x3 Door Weld Assembly (Specify Color)
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PARTS LIST P-SERIES MAIN DOOR EXTERIOR ITEM PART DESCRIPTION DN504P DN720P DP SL5, Ad Card 803,869,42x.x1 DP SL5, Transaction 805,033,13x.x1 7up Slash Bottle 805,038,09x.x1 805,038,06x.x1 7up Splash Can 805,043,27x.x1 T handle Assembly Generic Round, Dual Display 801,524,210.01 SAME (was 80450820xx1) DP V4, Chameleon - Extended 801,525,65x.x1 SAME...
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PARTS LIST P-SERIES MAIN DOOR EXTERIOR MISCELLANEOUS ITEM PART DESCRIPTION DN504P DN720P Lockcover Kit Kit, Lockcover Generic Round, Display 480,011,20x.x4 SAME Kit, Lockcover DP V4, DP V4 Chameleon 604,054,500.54 SAME Bolt, T 8-32x1/2 800,400,62x.x1 SAME Bolt, T 8-32x3/4 800,400,61x.x1 SAME Nut, Keps 8-32 800,801,54x.x1 SAME...
PARTS LIST P-SERIES MAIN DOOR INTERIOR (B) Generic Round/Magnum Circular/Dual Display DP V4 / DP V4 Chameleon 1m 1k DP SL5 Page 61 of 99...
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PARTS LIST P-SERIES MAIN DOOR INTERIOR (B) (Generic Round / Magnum Circular / Dual Display) Page 62 of 99...
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PARTS LIST P-SERIES MAIN DOOR INTERIOR (B) DP V4 Chameleon DP SL5 Page 63 of 99...
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PARTS LIST P-SERIES MAIN DOOR INTERIOR (B) ITEM PART DESCRIPTION DN504P DN720P Sub assembly Coin Insert (Includes T Handle) Generic Round, Dual Display 572,060,60x.x3 SAME DP V4, DP V4 Chameleon (does not include T- Handle) 619,053,40x.x3 604,153,90x.x3 Coin Return Bracket Generic Round, Dual Display 572,050,24x.x3 SAME...
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PARTS LIST P-SERIES MAIN DOOR INTERIOR (B) ITEM PART DESCRIPTION DN504P DN720P Coin Insert Chute Clear Generic Round, Dual Display 801,805,79x.x1 SAME DP V4, DP V4 Chameleon - Assembly 619,050,60x.x3 604,051,00x.x3 DP SL5 634,053,60x.x3 Hopper & Chute Assembly Non-HG Generic Round, Dual Display 801,806,58x.x1 SAME DP V4, DP V4 Chameleon - Hopper Only...
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PARTS LIST P-SERIES MAIN DOOR INTERIOR (B) MISCELLANEOUS Carriage Bolt, ¼ 20 x 3/4 800,202,47x.x1 SAME Hex nut ¼ 20 800,801,57x.x1 SAME Screw, 8-18x1/2 SD Phil Pan 800,304,18x.x1 SAME Screw, 8-32x1/4 Phil Pan 800,304,34x.x1 SAME Screw, 8-18x1/2 Phil Pan Sems 800,304,09x.x1 SAME Screw, 6-32 3/8 Phil Pan Swageform...
PARTS LIST P-SERIES T8 LIGHTING ITEM PART DESCRIPTION DN504P DN720P Lamp and Shelf Assembly Dual Display 640,052,50x.x3 639,054,90x.x3 Lamp and Shelf, Weld Assembly Dual Display 616,050,50x.x3 548,154,00x.x3 T8 Light Assembly Generic Round 640,051,40x.x3 639,051,40x.x3 DP V4, DP V4 Chameleon 639,053,80x.x3 DP SL5 634,054,70x.x3 Magnum Circular - Export...
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PARTS LIST P-SERIES T8 LIGHTING CONTINUED ITEM PART DESCRIPTION DN504P DN720P Lamp Bracket Plate Generic Round 805,701,71x.x1 SAME Magnum Circular - Export 562,050,04x.x3 SAME Bottom, Magnum Circular - Export 639,053,30x.x3 SAME Rain Diverter Dual Display 801,808,96x.x1 801,818,77x.x1 Package Retainer Dual Display 801,304,84x.x1 SAME Wire Saddle Retainer...
PARTS LIST P-SERIES ELECTRONIC COMPONENTS Page 77 of 99...
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PARTS LIST P-SERIES ELECTRONIC COMPONENTS ITEM PART DESCRIPTION DN504P DN720P Control Board Assembly SBC 640,010,10x.x3 SAME Display Board 14 Segment All except DP SL5 804,925,15x.x1 SAME (was 80491096xx1) DP SL5 804,925,16x.x1 Controller Cover - Not Shown 801,306,16x.x1 SAME EPROM 804,920,87x.x1 SAME Rain Curtain, Control Board - Not Shown 801,904,23x.x1...
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PARTS LIST P-SERIES INNER DOOR ASSEMBLY Page 79 of 99...
PARTS LIST P-SERIES INNER DOOR ITEM PART DESCRIPTION DN504P DN720P Inner Door Assembly Generic Round, Dual Display 640,052,90x.x3 639,053,10x.x3 DP V4, DP V4 Chameleon 640,053,10x.x3 639,053,40x.x3 DP SL5 634,054,90x.x3 Magnum Circular - Export 640,052,90x.x3 639,055,80x.x3 Inner Door Gasket 801,819,05x.x1 801,819,04x.x1 Sub Assembly Inner Door Generic Round, Dual Display 640,050,50x.x3...
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PARTS LIST P-SERIES INNER DOOR ITEM PART DESCRIPTION DN504P DN720P Carriage Bolt ¼-20x¼ 800,202,43x.x1 SAME Screw, SD Phil Pan Sems 800,304,23x.x1 SAME Inner Door Bushing (Bearing) 801,806,42x.x1 SAME Bushing Retainer 801,806,43x.x1 SAME Plastic Bearing (Not Shown) 901,803,71x.x1 SAME Inner Door Lock Kit 631,151,20x.x4 SAME Screw, 10-32x1/2 Machine Truss...
PARTS LIST P-SERIES HARNESSING Single Board Controller Page 82 of 99...
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PARTS LIST P-SERIES HARNESSING Single Board (SBC) ITEM PART DESCRIPTION DN504P DN720P Motor Harness (Stack) 000410 000596 Harness, P-Series Door All except Generic Round 804,926,38x.x1 SAME Generic Round 804,926,36x.x1 SAME Harness, MDB All except DP SL5 804,919,58x.x1 SAME DP SL5 804,920,83x.x1 Harness, AC Distribution (Door side) Dual Display...
PARTS LIST P-SERIES POWER DISTRIBUTION Page 84 of 99...
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PARTS LIST P-SERIES POWER DISTRIBUTION ITEM PART DESCRIPTION DOMESTIC EXPORT Power Distribution Box Assembly 115/60 639,030,90x.x3 639,030,60x.x3 Transformer 804,925,96x.x1 804,926,90x.x1 Power Inlet Plug 804,913,62x.x1 SAME Refrigeration Outlet W662 804,911,14x.x1 Fuse Holder 804,925,46x.x1 SAME Fuse 1.6A 804,800,71x.x1 1.0A 804,925,49x.x1 Rocker Switch, Illuminated Amber 804,101,18x.x1 Green - Export...
PARTS LIST P-SERIES CABINET AND VEND MECHANISM (Section 1) Page 86 of 99...
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PARTS LIST P-SERIES CABINET AND VEND MECHANISM (Section 1) ITEM PART DESCRIPTION DN504P DN720P Cover, Hinge Pocket 631,051,07x.x3 SAME Weld assembly Top Hinge (Main Door) Generic Round, Dual Display 631,051,12x.x3 SAME DP V4, DP V4 Chameleon 631,051,09x.x3 Door Hinge Kit Generic Round, Dual Display, DP SL5 639,050,70x.x4 SAME...
PARTS LIST P-SERIES CABINET AND VEND MECHANISM (Section 2) Page 88 of 99...
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PARTS LIST P-SERIES CABINET AND VEND MECHANISM (Section 2) ITEM PART DESCRIPTION DN504P DN720P Stack Assembly 652,070,20x.x3 651,070,20x.x3 Assembly Rear Spacer Narrow 639,070,27x.x3 SAME Bracket, Rear Spacer Narrow (2) 801,819,56x.x1 SAME Guide, Channel Rear Spacer (2) 801,819,59x.x1 SAME Latch, Rear Spacer 801,819,61x.x1 SAME Guide Arm Assembly...
PARTS LIST P-SERIES EVAPORATOR FAN ASSEMBLY Energy Star Non Energy Star Page 91 of 99...
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PARTS LIST P-SERIES EVAPORATOR FAN ASSEMBLY ITEM PART DESCRIPTION DN504P DN720P Evaporator Fan Shroud Assembly All except Energy Star 640,040,10x.x3 639,040,20x.x3 Energy Star 640,041,30x.x3 639,041,50x.x3 Service Kits 646,070,00x.x3 646,070,10x.x3 220v Export 640,040,80x.x3 639,040,70x.x3 Evaporator Fan Shroud All except Energy Star 640,040,20x.x3 639,040,30x.x3 Energy Star...
PARTS LIST P-SERIES RERFRIGERATION SYSTEM Page 93 of 99...
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PARTS LIST P-SERIES REFRIGERATION SYSTEM ITEM PART DESCRIPTION DOMESTIC EXPORT Refrigeration Unit Kit 609,047,10x.x4 629,040,00x.x4 Cord, Power Refrigeration Compressor 802,401,85x.x1 Cord, Power Refrigeration Euro 804,925,74x.x1 Blade, Fan Condenser 230mm Aluminum 802,401,84x.x1 801,306,65x.x1 Motor, Condenser 9W 802,401,83x.x1 804,501,37x.x1 Bracket, Condensor Fan Motor 639,040,05x.x3 Bracket, Capacitor 802,401,820.01...
PARTS LIST P-SERIES SCREWS & NUTS Page 95 of 99...
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PARTS LIST P-SERIES SCREWS & NUTS ITEM PART NUMBER PART NAME AND DESCRIPTION 800,304,25x.x1 Screw, Phil Pan Swage Form #6 - 32 x 3/8" 800,304,39x.x1 Screw, Phil Pan Swage Form w/washer #8 - 32 x 1/2" 800,304,29x.x1 Screw, Phil Pan Swage Form #10 - 32 x 5/16" 800,304,18x.x1 Screw, Phil Pan w/out washer, #8 - 18 x 1/2"...
PARTS LIST P-SERIES WASHERS, BOLTS, & MISC. HARDWARE Page 97 of 99...
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PARTS LIST P-SERIES WASHERS, BOLTS, & MISC. HARDWARE ITEM PART NUMBER PART NAME AND DESCRIPTION 900,701,22x.x1 Washer, Delrin .047 Thick 3/8"IDx5/8"OD 800,701,73x.x1 Washer, Door Hinge 800,701,72x.x1 Washer, Flat #2949 (T-Handle) 901,503,08x.x1 Washer, Hex #29-34 (T-Handle) 800,701,43x.x1 Lockwasher, Split 3/8" 900,700,89x.x1 Lockwasher, Shakeproof 5/8"...
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PARTS LIST P-SERIES WASHERS, BOLTS, & MISC. HARDWARE ITEM PART NUMBER PART NAME AND DESCRIPTION 901,901,06x.x1 Hand Tie, 5 1/2" 901,902,01x.x1 Wire Tie, 7 1/2" 901,901,00x.x1 Wire Ties, 4" 901,900,55x.x1 Clamp, Nylon 3/4" Heyco 3382BL 901,902,83x.x1 Cable Tie, 5 1/2" 900,902,14x.x1 Canoe Clip #254-090-301-00-0108 MISC.
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