CKD FLUEREX PF Series Manual

Flow sensor for compressed air

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Strongly supports energy-saving activities
Strongly supports energy-saving activities
Flow sensor for compressed air PF Series
F.R.L
Very useful in grasping the current situation and confirming the effect of energy
F (Filtr)
R (Reg)
L (Lub)
PresSW
● Measure the status of flow rate
● Consider countermeasures
Shutoff
SlowStart
Fl m Resi s tFR
Oil-ProhR
MedPresFR
No Cu/
PTFE FRL
● Standardization of equipment/line consumption
Outdrs FR
● Application in other lines
F.R.L
(Related)
CompFRL
LgFRL
High performance
PrecsR
VacF/R
Clean FR
High precision of practical precision ±3% F.S.
ElecPneuR
With no need for correction, practical precision ±3% F.S. is realized at
AirBoost
temperature 0 to 40°C and pressure 0.1 to 1.0 MPa.
SpdContr
Pressure loss 0.005 MPa (primary pressure: 0.7 MPa)
Silncr
is realized
*1
CheckV/
other
By laminating the rectification filter,
Jnt/tube
pressure loss is reduced to 0.005 MPa.
(*1: Applicable models only)
AirUnt
Straight piping section not required
PrecsCompn
Mech/
Thanks to the rectifier, there is no impact even if the elbow and
ElecPresSw
T-shaped socket are piped just before the sensor.
ContactSW
(*2: Excluding PF8000/PF16000F)
AirSens
PresSW
Cool
AirFloSens/
Contr
WaterRtSens
TotAirSys
(Total Air)
TotAirSys
(Gamma)
RefrDry
DesicDry
HiPol y mDry
Air
MainFiltr
Dischrg
etc
Ending
1368
Plan
Grasp the current si t uati o n
Action
Correction/continuation
Rectifier
Flow distribution is constant
Flow rate distribution leans towards the outer circumferential direction
due to the elbow.
Discontinue
Check
Effect confirmation
Reliable
Heavy duty design
● Secure design that is hard to break even with drain (water drops)
(double the environment-resistance compared to conventional products)
·Improved water resistance by applying
a special coating to the platinum thin-film sensor.
·Overheating of the sensor element is prevented
by a protection circuit.
*2
Degree of protection IP64 equivalent
It can be safely used even in harsh environments
such as dust and water splashing from all directions.
Sensor
● Stop the air pressure supply during non-operation
Do
● Blow time reduction
● Application of energy saving nozzle
Implement measures
● Lower pressure
● Measurement with flow rate sensor
● Cost conversion is possible using integrating function

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Summary of Contents for CKD FLUEREX PF Series

  • Page 1 Discontinue Strongly supports energy-saving activities Strongly supports energy-saving activities Flow sensor for compressed air PF Series F.R.L Very useful in grasping the current situation and confirming the effect of energy F (Filtr) R (Reg) L (Lub) PresSW ● Measure the status of flow rate Plan ●...
  • Page 2: Easy To Use

    Discontinue F.R.L Series F (Filtr) Flow rate range L/min(normal) Port size Rc R (Reg) Model 1 1 / 2 L (Lub) (10) (15) (20) (25) (40) (50) 1000 10000 100000 PF500F PresSW PF1000F 1000 Shutoff PF2000F 2000 Standard SlowStart PF4000F 4000 PF8000F 8000...
  • Page 3 Discontinue PF-F Series Applications F.R.L F (Filtr) For flow rate management of paint line For flow rate management of line of an auto plant R (Reg) ● For flow rate management of each line! ● Cost conversion is possible using integrating flow display L (Lub) PresSW Shutoff...
  • Page 4: Specifications

    Discontinue Flow sensor for compressed air (FLUEREX) Medium flow rate PF500F to PF4000F Series F.R.L ● Flow rate range: 25 to 500, 50 to 1000, F (Filtr) 100 to 2000, 200 to 4000 L/min(normal) R (Reg) L (Lub) PresSW Specifications Shutoff PF500F- PF500F-...
  • Page 5: How To Order

    A3 (0 to 10 V) ● A6 (Pulse output) PrecsCompn ● ● ● Switch output Mech/ ElecPresSw * For combinations not listed in the table, contact your CKD branch or dealer. ContactSW AirSens [Example of model No.] PresSW PF2000F-15-A1B Cool AirFloSens/ Model : PF2000F Contr ●...
  • Page 6: Pressure Loss

    Discontinue PF500F to PF4000F Series Internal structure and parts list F.R.L ● PF500F to PF4000F F (Filtr) R (Reg) No. Part name Material L (Lub) Pipe adaptor A6063 Aluminum alloy PresSW Body A6063 Aluminum alloy Collar A5056 Aluminum alloy Shutoff Mesh SUS304 Stainless steel...
  • Page 7: Series Dimensions

    Discontinue PF500F to PF4000F Series Dimensions Dimensions F.R.L ● PF500F to PF4000F F (Filtr) R (Reg) L (Lub) PresSW Shutoff Cable 3 m (attached part) SlowStart Fl m Resi s tFR Oil-ProhR Inlet Outlet MedPresFR Bracket (option) No Cu/ PTFE FRL Outdrs FR F.R.L (Related)
  • Page 8 Discontinue Flow sensor for compressed air (FLUEREX) Large flow rate PF8000F/PF16000F Series F.R.L ● Flow rate range: 0.40 to 8.00, 0.80 to 16.00 m³/min (normal) F (Filtr) R (Reg) L (Lub) PresSW Specifications Shutoff Descriptions PF8000F-40 PF16000F-50 SlowStart Flow rate range m³/min (normal) 0.40 to 8.00 0.80 to 16.00 Fl m Resi s tFR...
  • Page 9 A3 (0 to 10 V) ● Silncr A6 (Pulse output) ● ● ● Switch output CheckV/ other * For combinations not listed in the table, contact your CKD branch or dealer. Jnt/tube [Example of model No.] AirUnt PF8000F-40-A1 PrecsCompn Model : PF8000F ● Mech/ Flow rate range : 0.40 to 8.00 m³/min (normal)
  • Page 10 Discontinue PF8000F/PF16000F Series Internal structure and parts list F.R.L ● PF8000F/PF16000F F (Filtr) R (Reg) L (Lub) PresSW Shutoff SlowStart Fl m Resi s tFR Oil-ProhR MedPresFR No Cu/ PTFE FRL Outdrs FR F.R.L (Related) CompFRL LgFRL Cannot be disassembled PrecsR No.
  • Page 11 Discontinue PF8000F/PF16000F Series Dimensions Dimensions F.R.L F (Filtr) R (Reg) L (Lub) PresSW Shutoff SlowStart Fl m Resi s tFR Oil-ProhR MedPresFR No Cu/ PTFE FRL WIRING BROWN 24 VDC WHITE ANALOG 0-5V(0-16000 NL/min) Outdrs FR BLUE BLACK OUT NPN MAX. 30 VDC 50 mA MADE IN JAPAN PF16000F-50 RANGE...
  • Page 12 Discontinue Flow sensor for compressed air (FLUEREX) modular connection PFU500F to PFU2000F Series F.R.L ● Flow rate range: 25 to 500, 50 to 1000, 100 to 2000 L/min (normal) F (Filtr) R (Reg) L (Lub) PresSW Specifications Shutoff Descriptions PFU500F-10 PFU1000F-10 PFU2000F-15 SlowStart...
  • Page 13 Mech/ ● A6 (Pulse output) ElecPresSw ● ● ● Switch output ContactSW * For combinations not listed in the table, contact your CKD branch or dealer. AirSens [Example of model No.] PresSW Cool PFU2000F-15-4W-A1X AirFloSens/ Contr Model : PFU2000F modular connection ●...
  • Page 14 Discontinue PFU500F to PFU2000F Series Dimensions F.R.L ● PFU500F to PFU2000F F (Filtr) R (Reg) L (Lub) PresSW Shutoff SlowStart Fl m Resi s tFR Oil-ProhR MedPresFR 68.5 No Cu/ Orientation of the display PTFE FRL can be changed Outdrs FR F.R.L (Related) CompFRL...
  • Page 15 Discontinue Series Electric wiring PF series electric wiring F.R.L Analog output (option code: blank, -A1, -A2, -A3) F (Filtr) R (Reg) Load resistance of analog output 0 to 5 VDC [blank] 4 to 20 mADC [-A1] L (Lub) Descriptions Load resistance Analog output 0 to 5 VDC 50 kΩ...
  • Page 16: Electric Wiring

    Discontinue PF500F to PF16000F Series Electric wiring F.R.L Wiring method F (Filtr) ·Middle flow rate PF500F/PF1000F/PF2000F/PF4000F ·Large flow rate PF8000F/PF16000F R (Reg) Connector pin No. L (Lub) PresSW Shutoff SlowStart Fl m Resi s tFR Connector No. ● Standard/option A2 A3 A6 Oil-ProhR Accessory cable (3 m) Plug (male)
  • Page 17 Discontinue PF-F/PFU Series Operations F.R.L F (Filtr) ● Output lamp ● Unit lamp Instantaneous flow rate R (Reg) Indicates the switch output status. · When the lamp is ON, the 5-digit L (Lub) digital display displays the instantaneous flow rate. PresSW ●...
  • Page 18 Discontinue PF-F/PFU Series Functions and operations for monitor Measurement mode F.R.L F (Filtr) ● Measures the instantaneous flow rate/integrating flow. (when powered on) R (Reg) Holding down for 2 seconds confirms the setting: the blinking light will change to a steady light and the display will constantly show an L (Lub) integrated value.
  • Page 19: Safety Precautions

    Exerts no influence on performance as it uses ■ compressed air and a small amount of leakage is MedPresFR WARNING tolerable. Contact CKD if no leakage is required. No Cu/ Use the product in the range of conditions specified ■ PTFE FRL for the product.
  • Page 20: Installation

    Be sure to use within ambient temperature range of 0 to 50°C. ■ Shutoff Do not use this product in an environment exposed to vibration ■ Consult with CKD if ozone is generated in the supplied air. ■ SlowStart resistance of 49 m/s and over or shock resistance of 294 m/s and over.
  • Page 21 54 to 56 Use the accessory cable (3 m). When extending the ■ CompFRL cable, contact your CKD branch or dealer. When adjusting the flow rate using a metering valve (glove ■ LgFRL valve, ball valve, etc.), install the metering valve on the 3.
  • Page 22: Use/Maintenance

    Make sure that no force is applied to the resin parts Air quality ■ ■ F.R.L ● when piping. Use CKD clean air system components appropriate for F (Filtr) your application. ● Use compressed air that does not contain oil oxides, tar, 4. Pneumatic source R (Reg) carbon, etc., from the air compressor.

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