Hussmann Innovator Installation & Operation Manual
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Hussmann Innovator Installation & Operation Manual

Hussmann Innovator Installation & Operation Manual

Reach-in glass door
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Æ
Innovator, Innovator II &
Innovator III
Reach-In Glass Door
Installation &
Operation Manual
P/N 0425683_M
February 2019
IMPORTANT
Keep in store for
Spanish 0490775
future reference!
French 0527088
MANUAL- I/O INNOVATOR DOOR

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Summary of Contents for Hussmann Innovator

  • Page 1 Æ Innovator, Innovator II & Innovator III Reach-In Glass Door Installation & Operation Manual P/N 0425683_M February 2019 IMPORTANT Keep in store for Spanish 0490775 future reference! French 0527088 MANUAL- I/O INNOVATOR DOOR...
  • Page 2 65 warning to stay in compliance with California State law. It is your responsibility to provide accurate Proposition 65 warning labels to your customers when necessary. For more information on Proposition 65, please visit the California State government website. U.S. & Canada 1-800-922-1919 • Mexico 1-800-890-2900 • WWW.HUSSMANN.COM...

  • Page 3: Table Of Contents

    Conditioning Gasket ....2 Innovator Door Maintenance ..3 Replacing Doors ....7 Innovator Door Hinge Replacement .
  • Page 4 REVISION H 1. Added EcoShine II LED Lighting, page 12 2. Added Innovator III part numbers, page 17 • NOTICE – Not related to personal injury – Indicates[s] situations, which if not avoided, Revision G could result in damage to equipment.

  • Page 5: General

    (5 clicks), look for obstructions causing the door to hang up. ALWAYS*CLEAR ™ NO FOG GLASS Hussmann recommends using a soft cloth with iso- propyl (rubbing) alcohol to clean the inside (coated) glass surface. Isopropyl alcohol does not freeze and evaporates without leaving residue.

  • Page 6: Adjusting Door Sag

    Do not exceed 8 hours of energized circuits without refrigeration. Doing so may cause damage to the case Gap Closed and will void the warranty. Before and After Gasket Conditioning U.S. & Canada 1-800-922-1919 • Mexico 1-800-890-2900 • WWW.HUSSMANN.COM...

  • Page 7: Innovator Door Maintenance

    Innovator Door Installation and Service Instruction P/N 0425683_M INNOVATOR DOOR MAINTENANCE binding at the hold open bracket. It can also cause the top hinge pin’s sleeve bearing to deform. If the door is As part of an ongoing maintenance program for...
  • Page 8 P/N 0425683_M Key Inspection Points Top Hinge Pin & Hold Open Bracket Torque Rod Assembly Top Hinge Plate Hold Open Bracket U.S. & Canada 1-800-922-1919 • Mexico 1-800-890-2900 • WWW.HUSSMANN.COM...
  • Page 9 Innovator Door Installation and Service Instruction P/N 0425683_M If the hinge pin sleeve bearing is damaged or worn, the hinge pin will not move freely inside the door’s pin sleeve. Push down on the hinge pin, if the pin “sticks”...
  • Page 10 > Type-1 conditions. This rod and performing properly. assembly should be replaced. Sleeve bearing and spacer have been Sleeve bearing and spacer are in excellent compromised. condition. U.S. & Canada 1-800-922-1919 • Mexico 1-800-890-2900 • WWW.HUSSMANN.COM...

  • Page 11: Replacing Doors

    Innovator Door Installation and Service Instruction P/N 0425683_M — LOCK OUT / TAG OUT — To avoid serious injury or death from electrical shock, always disconnect the electrical power at the main disconnect when servicing or replacing any electri- cal component. This includes, but is not...
  • Page 12 Tape may be used to temporarily hold the hinge pin once door is removed. Hinge Figure 5. Removing the Heater Terminal Plug Figure 7. Removing the Door from the Top Hinge Pin U.S. & Canada 1-800-922-1919 • Mexico 1-800-890-2900 • WWW.HUSSMANN.COM...

  • Page 13: Innovator Door Hinge Replacement

    Innovator Door Installation and Service Instruction P/N 0425683_M 6. Rock the door out and pull the bottom hinge pin Tips for replacing the hinge pin and related components: out from the bottom socket. • Always replace components 1 through 6.

  • Page 14: Restoring Gasket Seal

    Middle of Door the light shines between the door and gasket, Figure 12(B). Back-Light Sub-divide Middle Locations Sub-divide again Figure 10. Sequence for Installing New Gasket Figure 12. Back-Lighting Gaps in Gasket U.S. & Canada 1-800-922-1919 • Mexico 1-800-890-2900 • WWW.HUSSMANN.COM...
  • Page 15 Innovator Door Installation and Service Instruction P/N 0425683_M Heat the Gasket Make sure the door is closed. Beginning Direct the hot air through the gap at the top of the gap, use a heat gun or between the gasket and mullion.

  • Page 16: Door Handle Replacement

    U.S. & Canada 1-800-922-1919 • Mexico 1-800-890-2900 • WWW.HUSSMANN.COM...
  • Page 17 Innovator Door Installation and Service Instruction P/N 0425683_M Door frame heaters shown in Figure 18 may now be replaced. During installation, the white portion of the heater — LOCK OUT / TAG OUT — should not come in contact with itself. The heater...

  • Page 18: Dash Controller

    Terminal Block Typical Medium Temperature Frames Heater Harnesses Figure 19. Heater Harness Wiring Diagram Operating Ambient: –20 to +100 deg F Input Voltage: 100 to 250 VAC Door Heater Control Components U.S. & Canada 1-800-922-1919 • Mexico 1-800-890-2900 • WWW.HUSSMANN.COM...
  • Page 19 Innovator Door Installation and Service Instruction P/N 0425683_M Sequence of Operation Rivet Normal Operation 1. Power up. 2. Heater output on for 10 sec. 3. Read Temperature and %RH. 4. Calculate % On-Time of 10 Second period. 5. Output calculated duty cycle over 10 sec- onds.

  • Page 20: Ecoshine Ii & Ecoshine Ii Plus

    (ES II LEDS) 27mm 27mm 2 LEDs 42mm 55mm Right End (ES II LEDS) (ES II LEDS) (ES II LEDS) (ES II LEDS) LED Power Supply Location (Standard RL Merchandiser Shown) U.S. & Canada 1-800-922-1919 • Mexico 1-800-890-2900 • WWW.HUSSMANN.COM...

  • Page 21: Led Fixture Replacement

    Slide LED Innovator Door Installation and Service Instruction P/N 0425683_M onto clip Slide LED Slide LED onto clip onto clip LED FIXTURE REPLACEMENT Slide LED 1. Remove product from the merchandiser, and store onto clip Slide LED Slide LED at appropriate temperature.

  • Page 22: Led Power Supply Replacement

    To access the wireway, remove the bumper, then remove the #8 hex head screws that hold on the front painted panel. Power Supply Figure 22. Power Supply Location Part Number: 0499399 OEM 4481668 Aftermarket U.S. & Canada 1-800-922-1919 • Mexico 1-800-890-2900 • WWW.HUSSMANN.COM...
  • Page 23 Innovator Door Installation and Service Instruction P/N 0425683_M WIRING COLOR CODE Leads for all electrical circuits are identified by a colored plastic band: neutral wire for each circuit has either White insulation or a White plastic sleeve in addition to the color band.
  • Page 24 Color temperature is measured in kelvins (K). Higher color temperatures produce bright, white light hues. Cool White (5000K) has the brightest white hue. Neutral White (4000K) has a cooler hue than Warm Neutral (3500K). U.S. & Canada 1-800-922-1919 • Mexico 1-800-890-2900 • WWW.HUSSMANN.COM...

  • Page 25: Wiring Diagrams For Led Lamps

    Innovator Door Installation and Service Instruction P/N 0425683_M WIRING DIAGRAMS for LED LAMPS Wiring diagrams are shown below for the 1-Door Wiring diagrams for other models are on the fol- and 2-Door merchandisers with 60 in. or 67 in. lowing pages.
  • Page 26 2 DOOR END COMPARTMENT LED LIGHT WIRING DIAGRAM LIGHT SWITCH BLACK BLACK BLACK BLACK BLACK BLACK WIREWAY TERMINAL BLOCK BLUE BLACK POWER SUPPLY 24VDC 100W WHITE WHITE BLACK BLACK 3 DOOR LH SIDE COMPARTMENT LED LIGHT WIRING DIAGRAM U.S. & Canada 1-800-922-1919 • Mexico 1-800-890-2900 • WWW.HUSSMANN.COM...
  • Page 27 Innovator Door Installation and Service Instruction P/N 0425683_M Wiring diagrams are shown below for 3-door and 4-door merchandisers with 60 in. and 67 in. EcoShine II LEDs. LIGHT SWITCH BLACK BLACK BLACK BLACK BLACK BLACK BLACK BLACK BLACK WIREWAY TERMINAL BLOCK...

  • Page 28: Replacement Parts List

    0522572 Door–Innovator –Low Temp Gray Lh — RLT 0522573 Door–Innovator –Low Temp Gray Rh — RLT 0522574 Door–Innovator –Low Temp Oyster Lh — RLT Door–Innovator –Low Temp Oyster Rh — RLT U.S. & Canada 1-800-922-1919 • Mexico 1-800-890-2900 • WWW.HUSSMANN.COM...
  • Page 29 0458384 Door–Innovator II Gray Lh — Standard 0458457 Door–Innovator II Gray Rh — Standard 0458458 Note: Innovator II Doors are not available for RLT Door–Innovator III–Med Temp Black Lh 0519946 Door–Innovator III–Med Temp Black Rh 0519947 Door–Innovator III–Med Temp Gray Lh 0519948 Door–Innovator III–Med Temp Gray Rh...
  • Page 30 Door–Innovator III–Low Temp Oyster Lh — RLT Door–Innovator III–Low Temp Oyster Rh — RLT Door–Innovator III–Always*Clear ™ Black Lh — Standard 0519936 Door–Innovator III–Always*Clear ™ Black Rh — Standard 0519937 Door–Innovator III–Always*Clear ™ Gray Lh — Standard 0519938 Door–Innovator III–Always*Clear ™ Gray Rh — Standard 0519939 Door–Innovator III–Always*Clear ™...
  • Page 31 Innovator Door Installation and Service Instruction P/N 0425683_M Parts List (Continued) Description Part No. Bushing–Bottom Hinge Pin 0428547 Bushing–Top Hinge Pin 0428548 Clip-Mounting LED Fixture, Center (R 0492686 eplacement Clip-Mounting LED Fixture, End (R 0492687 eplacement Clip–Mullion Diffuser 0428595 Clip–SPN 5 Strain Relief 0432602 Closer–Door Lh —...
  • Page 32 0304948 Cover–Wireway Mullion Gray — RLT 0305003 Cover–Wireway Mullion 311 Pearl — RLT Diffuser Assembly–Left 042859 Diffuser Assembly–Mullion 0428594 Diffuser Assembly–Right 0428593 Filler–Diffuser Lh 0421028 Filler–Diffuser Mullion 0421030 Filler–Diffuser Rh 0421029 U.S. & Canada 1-800-922-1919 • Mexico 1-800-890-2900 • WWW.HUSSMANN.COM...
  • Page 33 Harness–Opposite Swing Black 0432612 Harness–Opposite Swing Gray 0432613 Harness–Opposite Swing 311 Pearl Heater–Frame Wire 2 Door Innovator Low Temp — Standard 0428601 Heater–Frame Wire 3 Door Innovator Low Temp — Standard 0428602 Heater–Frame Wire 4 Door Innovator Low Temp — Standard 0428603 Heater–Frame Wire 5 Door Innovator Low Temp —...
  • Page 34 P/N 0425683_M Parts List (Continued) Description Part No. Heater–Frame Wire 2 Door Innovator II & Med Temp 0440150 Heater–Frame Wire 3 Door Innovator II & Med Temp 0440151 Heater–Frame Wire 4 Door Innovator II & Med Temp 0440152 Heater–Frame Wire 5 Door Innovator II & Med Temp 0440153 Molding–End Black —...
  • Page 35 Innovator Door Installation and Service Instruction P/N 0425683_M Bushing, Screw, Screw, Screw, Washer, Spring, Bushing, Bottom Socket Hold-open Case End Flat HInge Pin Retainer Shoulder Shoulder Torsion HInge Pin HInge Pin Assembly Fluorescent Screw, Lamp Handle Lamp Socket, Top Hinge...
  • Page 36 To obtain warranty information or other support, contact your Hussmann representative. Please include the model and serial number of the product. Hussmann Corporation, Corporate Headquarters: Bridgeton, Missouri, U.S.A. 63044-2483 01 October 2012...

This manual is also suitable for:

Innovator iiInnovator iii

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