Hussmann DD5X5FRW Installation & Operation Manual
Hussmann DD5X5FRW Installation & Operation Manual

Hussmann DD5X5FRW Installation & Operation Manual

Micro-distributed low temperature roll-in with r-290 (propane) refrigerant

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U L
C
US
LISTED
Micro-Distributed
Low Temperature
Roll-In (DD5X5FRW)
with R-290 (Propane)
WARNINGS:
Refrigerant
If the information in these instructions are not
followed exactly, a fire or explosion may result, causing
property damage, personal injury or death.
Installation and service must be performed by a qualified
installer or service agency.
READ THE ENTIRE MANUAL BEFORE
INSTALLING OR USING THIS
EQUIPMENT.
The unit uses R-290 (propane) gas as the refrigerant.
R-290 (propane) is flammable and heavier than air.
It collects first in low areas but can be circulated by
the fans. If propane gas is present or even suspected,
do not allow untrained personnel to attempt to find
the cause. The propane gas used in the unit has no
odor. The lack of smell does not indicate a lack of
escaped gas. If a leak is detected, immediately evacuate
all persons from the store, and contact the local fire
department to advise them that a propane leak has
occurred. Do not let any persons back into the store
until the qualified service technician has arrived and
that technician advises that it is safe to return to the
store. No open flames, cigarettes or other possible
Installation &
sources of ignition should be used inside or in the
vicinity of the units.
Operation Manual
FAILURE TO ABIDE BY THIS WARNING COULD
Shipped With Case Data Sheets
RESULT IN AN EXPLOSION, DEATH, INJURY
AND PROPERTY DAMAGE.
P/N 3053878_B
IMPORTANT!
November 2018
Keep in store for
future reference!
3053880 Spanish
3053879 French
MANUAL- I/O ROLL-IN R-290

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Summary of Contents for Hussmann DD5X5FRW

  • Page 1 LISTED Micro-Distributed Low Temperature Roll-In (DD5X5FRW) with R-290 (Propane) WARNINGS: Refrigerant If the information in these instructions are not followed exactly, a fire or explosion may result, causing property damage, personal injury or death. Installation and service must be performed by a qualified installer or service agency.
  • Page 2 • Immediately evacuate all persons from the store, and contact the local fire department to advise them that a propane leak has occurred. • Call Hussmann and/or a qualified service agent and inform them that the presence of propane has been detected.
  • Page 3 Component parts are designed for propane and non-incendive and non-sparking. Component parts shall only be replaced with identical repair parts. FAILURE TO ABIDE BY THIS WARNING COULD RESULT IN AN EXPLOSION, DEATH, INJURY AND PROPERTY DAMAGE. Roll-In HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 U.S.A.
  • Page 4 ONLY frozen products. IMPORTANT KEEP IN STORE FOR FUTURE REFERENCE Quality that sets industry standards! 12999 St. Charles Rock Road • Bridgeton, MO 63044-2483 U.S. & Canada 1-800-922-1919 • Mexico 1-800-890-2900 www.hussmann.com © 2018 Hussmann Corporation...
  • Page 5: Ansi Z535.5 Definitions

    3069575 in. Socket in. Socket in. Socket This warning does not mean that Hussmann products will This warning does not mean that Hussmann products Battery Drill/Screw Gun cause cancer or reproductive harm, or is in violation of will cause cancer or reproductive harm, or is in any product-safety standards or requirements.
  • Page 6: Table Of Contents

    Do not walk on case. IMPORTANT KEEP IN STORE FOR FUTURE REFERENCE Quality that sets industry standards! This merchandiser is NSF certified. ® 12999 St. Charles Rock Road • Bridgeton, MO 63044-2483 U.S. & Canada 1-800-922-1919 • Mexico 1-800-890-2900 www.hussmann.com © 2018 Hussmann Corporation...
  • Page 7: Installation

    Do exTernal loading or windows, etc. to create air currents around the not store items or flammable materials atop the unit. merchandisers. To prevent sweating on the exterior Roll-In HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 U.S.A.
  • Page 8: Position And Unpack Case

    Lifting Bracket DETAIL A DETAIL A DETAIL B DETAIL B DETAIL C DETAIL C CENTER RIDER CENTER RIDER P/N 3053878_B U.S. & Canada 1-800-922-1919 • Mexico 1-800-890-2900 • WWW.HUSSMANN.COM...
  • Page 9: Leveling

    Bottom front supports must be shimmed if not in full contact with the floor. Excessive ambient conditions may cause condensation and therefore sweating of doors. Facility operators should monitor doors and floor conditions to ensure safety of persons. Roll-In HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 U.S.A.
  • Page 10: Case Joining

    It is the installing contractor’s 1½ x ½ inch Gasket responsibility to consult local agencies Apply a bead of for local code requirements. silicone sealant along joining surface 1½ x ½ inch Gasket P/N 3053878_B U.S. & Canada 1-800-922-1919 • Mexico 1-800-890-2900 • WWW.HUSSMANN.COM...
  • Page 11: Case Installation

    ASME Y14.5M-1994, DIMENSIONS AND TOLERANCES 2. KEY PRODUCT CHARACTERISTICS PER EPR-0006 & IDENTIFIED WITH SYMBOL THIRD 3. MATERIAL- ANGLE 4. REF - PROJECTION SHEET 1 OF 12 Base upright should be tight to alignment guide. Roll-In HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 U.S.A.
  • Page 12: Base Upright Cover Installation

    6. Apply silicone sealant to joint of both roll-in cases, and install trim piece. Lefthand Base Apply Sealant to Gap Upright Cover Trim Piece Insulation Piece Apply sealant in this location Insulation Piece Installed Lower Cover P/N 3053878_B U.S. & Canada 1-800-922-1919 • Mexico 1-800-890-2900 • WWW.HUSSMANN.COM...
  • Page 13: Door Installation Door Assembly Parts

    USED ONLY IF NEEDED USED ONLY IF NEEDED TO DOOR TO ADJUST DOOR USED ONLY IF NEEDED ADJUST DOOR HEIGHT USED ONLY IF NEEDED TO HEIGHT TO ADJUST DOOR ADJUST DOOR HEIGHT HEIGHT Roll-In HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 U.S.A.
  • Page 14 3037439 COVER 3037432 SWIVEL 3038299 SCREW 3038314 SCREW 3038297 BOLT-M 3038296 BOLT-M 3038298 INSERT 3037430 ASSEM 3037431 ASSEM 3037552 HANDLE 3048438 WIPER- 3053841 DAMPE 3047086_C MODULE-DOOR MODULE-DOOR DD5X5FRW DD5X5FRW P/N 3053878_B U.S. & Canada 1-800-922-1919 • Mexico 1-800-890-2900 • WWW.HUSSMANN.COM...
  • Page 15: Door Base Plate Installation

    PROJECTION SHEET 1 OF 12 RH Door Base Plate RH Door Base LH Door Base LH Door Base Plate Plate Plate Door Alignment Guide Roll-In HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 U.S.A. UNLESS OTHERWISE SPECIFIED NOTES: DIMENSIONS ARE IN INCHES.
  • Page 16: Door Installation

    Mount hinge plate mounted into the concrete floor. covers to the inside of the door. Lineup lefthand hinge cover notch with bottom of glass part of door. Door Hinge Cover P/N 3053878_B U.S. & Canada 1-800-922-1919 • Mexico 1-800-890-2900 • WWW.HUSSMANN.COM...
  • Page 17 See Detail A Door 1 Door 2 Door 3 Door 4 Door 5 CASE TO CASE JOINT Vertical Trim Glass Wipe B & C Roll-In HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 U.S.A.
  • Page 18 EcoVision II Plus Doors with HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 U.S.A. 11. Install dampers in the top door profile. See Page 1-7. STEP 2 Installing Damper Damper Installed P/N 3053878_B U.S. & Canada 1-800-922-1919 • Mexico 1-800-890-2900 • WWW.HUSSMANN.COM...
  • Page 19: Cart Guide Installation

    4. Take the cart guides and cart guide gasket out of the packout bag. 5. Remove the tape liner on the cart guide gasket, and mount the gasket onto the cart guide. Cart Guide Cart Guide Gasket Roll-In HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 U.S.A.
  • Page 20 ASME Y14.5M-1994, DIMENSIONS AND TOLERANCES 2. KEY PRODUCT CHARACTERISTICS PER EPR-0006 & IDENTIFIED WITH SYMBOL THIRD 3. MATERIAL- ANGLE 4. REF - PROJECTION SHEET 7 OF 12 Carts rolled in between the guides P/N 3053878_B U.S. & Canada 1-800-922-1919 • Mexico 1-800-890-2900 • WWW.HUSSMANN.COM...
  • Page 21: Electrical / Controller / Water / Refrigeration

    Merchandiser must operate for 24 hours occurred. before loading product! • Call Hussmann and/or a qualified service Regularly check merchandiser temperatures. agent and inform them that a propane sensor Regularly check merchandiser temperatures. Do not break the cold chain. Keep products in has detected the presence of propane.
  • Page 22: Electrical

    This includes, but is not limited to, such items as doors, lights, fans, heaters, and thermostats. P/N3053878_B U.S. & Canada 1-800-922-1919 • Mexico 1-800-890-2900 • WWW.HUSSMANN.COM...
  • Page 23: Main Disconnect Switch

    P/N 3053878_B MAIN DISCONNECT SWITCH The DD5X5FRW cases are equipped with a main disconnect switch. The switch will interrupt power to the entire case. The switch is located in the electrical box on top of the case, right side when facing the back of the case.
  • Page 24: Case Electronic Controller

    Doing so can result in damage to case controller. The controller should not be used for purposes different from those described in this manual. It cannot be used as a safety device. P/N3053878_B U.S. & Canada 1-800-922-1919 • Mexico 1-800-890-2900 • WWW.HUSSMANN.COM...
  • Page 25 Refer to the display case data sheet for correct number of defrosts per day and the correct discharge air temperature, setpoint, defrost cycle and termination. DD5X5FRW cases have two 60-minute other information. defrosts every 12 hours. Additional Safeties CoreLink incorporates additional safeties to protect the case from critical failures in an MDS installation.
  • Page 26 → CSV format with 15 critical data points Onboard data logging allows user to review performance data from the past week. User can see Min/Max/Average data along with saving data sets and importing data sets for view. P/N3053878_B U.S. & Canada 1-800-922-1919 • Mexico 1-800-890-2900 • WWW.HUSSMANN.COM...
  • Page 27 30 secs Reboot See Boot Sequence Boot Sequence Yellow Status LED Time 5 secs Status Yellow LED 10 secs Illuminated Solid ON 30 secs Power Indicator Green LED Blinking / Normal Operation Indefinitely Roll-In HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 U.S.A.
  • Page 28 Digital relay outputs 4 NO relays, 2 common Note: Pin 40,41 common to pins 42,43,44,45 Digital relay outputs 4 NO relays, 2 common Note: Pin 47,48 common to pins 46,49,50,51 P/N3053878_B U.S. & Canada 1-800-922-1919 • Mexico 1-800-890-2900 • WWW.HUSSMANN.COM...
  • Page 29 Note: Pin 47,48 common to pins 46,49,50,51 Relay normally open contact Common relays 1,2,3 and 4 (MAX 10A) Common relays 1,2,3 and 4 (MAX 10A) Relay normally open contact Relay normally open contact Relay normally open contact Roll-In HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 U.S.A.
  • Page 30 Hussmann Controller Display, maximum 1 terminal per CoreLink RS485 Slave connector Serial port (LAN or RS485) Remote Display Connection for Hussmann Case Display remote terminal (Vnr) Remote Display Connection for Hussmann Case Display remote terminal (+) Remote Display Connection for Hussmann Case Display remote terminal (-)
  • Page 31 P/N 3053878_B 2-11 Roll-In HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 U.S.A.
  • Page 32 2-12 lectrIcal ontroller ater efrIgeratIon P/N3053878_B U.S. & Canada 1-800-922-1919 • Mexico 1-800-890-2900 • WWW.HUSSMANN.COM...
  • Page 33: Controller Troubleshooting

    P/N 3053878_B 2-13 CONTROLLER TROUBLESHOOTING Roll-In HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 U.S.A.
  • Page 34: Refrigeration

    Attention trained service personnel: Mandatory safety service procedures must be followed when servicing refrigeration system. P/N3053878_B U.S. & Canada 1-800-922-1919 • Mexico 1-800-890-2900 • WWW.HUSSMANN.COM...
  • Page 35: Condensing Unit Views

    P/N 3053878_B 2-15 CONDENSING UNIT VIEWS Roll-In HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 U.S.A.
  • Page 36: Water - (For Condensers)

    Water-cooled Water-cooled Inlet Strainer condenser condenser condenser Compressor Compressor Compressor Capillary Capillary Capillary Tube Tube Tube Control Unit Control Unit Control Unit Evaporator Evaporator Evaporator 5-Door 5-Door Water Flow Diagram P/N3053878_B U.S. & Canada 1-800-922-1919 • Mexico 1-800-890-2900 • WWW.HUSSMANN.COM...
  • Page 37 HACCP HACCP SENSOR SENSOR DISCHARGE AIR DISCHARGE AIR SENSOR SENSOR 1.50 1.50 1.50 1.50 APPROX APPROX APPROX APPROX DETAIL A DETAIL A TOP LEFT SIDE OF CASE TOP LEFT SIDE OF CASE Roll-In HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 U.S.A.
  • Page 38: Pre-Installation System Cleaning

    If the mixing is to be done on site, fluid. The MSDS contains proper disposal and safety use only distilled or de-ionized water. Do not use methods. tap water. P/N3053878_B U.S. & Canada 1-800-922-1919 • Mexico 1-800-890-2900 • WWW.HUSSMANN.COM...
  • Page 39: Drip Piping

    External ventilation fans may be required to prevent sweating. • Avoid long runs of drip piping. Long runs make it impossible to provide the pitch necessary for good drainage. Roll-In HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 U.S.A.
  • Page 40 Rotate Water Seal Rotate Water Seal to Bottom of Case towards back of towards back of Merchandiser if required Merchandiser if required Field-Installed Water Seal in. Clearance to Floor Floor P/N 3053878_B U.S. & Canada 1-800-922-1919 • Mexico 1-800-890-2900 • WWW.HUSSMANN.COM...
  • Page 41 The installer must provide additional support when “evac” type waste water systems are applied. It is the installing contractor’s responsibility to consult local agencies for local code requirements. Water Seal Water Seal NOT Correct Correct Roll-In HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 U.S.A.
  • Page 42 IpIng NOTES: P/N 3053878_B U.S. & Canada 1-800-922-1919 • Mexico 1-800-890-2900 • WWW.HUSSMANN.COM...
  • Page 43 AUTHORIZED TECHNICIANS COULD propane leak has occurred. RESULT IN AN EXPLOSION, DEATH, INJURY AND PROPERTY DAMAGE. • Call Hussmann and/or a qualified service agent and inform them that a propane sensor has detected the 12 HOURS AFTER STARTUP CHECKLIST presence of propane.
  • Page 44: Start Up / Operation

    Use an amperage meter to coil frosting and high merchandiser temperature. check the current to each compressor. P/N 3053878_B U.S. & Canada 1-800-922-1919 • Mexico 1-800-890-2900 • WWW.HUSSMANN.COM...
  • Page 45: Installing Fda/Nsf Required Thermometer

    Thermometer – Hussmann Part TM.4911251 Hussmann Corporation • 12999 St. Charles Rock Road • Bridgeton, MO 63044-2483 Hussmann Corporation • 12999 St. Charles Rock Road • Bridgeton, MO 63044-2483 U.S. & Canada U.S. & Canada 1-800-922-1919 • Mexico 1-800-890-2900E • www.hussmann.com 1-800-922-1919 •...
  • Page 46 Questions about either code should be addressed to local agencies or other appropriate officials. Keep with merchandiser or give to store manager. DO NOT DESTROY P/N 3053878_B U.S. & Canada 1-800-922-1919 • Mexico 1-800-890-2900 • WWW.HUSSMANN.COM...
  • Page 47: Maintenance

    • After cleaning is completed, turn on power and refrigerant to the merchandiser. • Verify that merchandiser is working properly. Roll-In HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 U.S.A.
  • Page 48: Cleaning Honeycomb Assemblies

    Do NOT allow cleaning agent or Do not use cleaners containing salts as this may cause cloth to contact food product. pitting and rusting of the stainless steel finish. Do not use bleach. P/N 3053878_B U.S. & Canada 1-800-922-1919 • Mexico 1-800-890-2900 • WWW.HUSSMANN.COM...
  • Page 49: Service

    — LOCK OUT / TAG OUT — To avoid serious injury or death from • Call Hussmann and/or a qualified service agent and electrical shock, always disconnect the inform them that a propane sensor has detected the electrical power at the main disconnect presence of propane.
  • Page 50: Replacing Fan Motors And Blades

    9. Replace interior top and back panels. Bring 3. Disconnect fan from wiring harness. merchandiser to operating temperature before restocking. 4. Remove screws holding fan motor/bracket assembly to plenum and remove assembly. Airflow Direction P/N 3053878_B U.S. & Canada 1-800-922-1919 • Mexico 1-800-890-2900 • WWW.HUSSMANN.COM...
  • Page 51: Replacing Door Or Door Frame Parts

    Refer to specific warranty supplied with the door. The manufacturers have a warranty against moisture penetration, a warranty against tempered glass breakage, and a warranty on power supplies. Lamps are not covered by Hussmann or the door manufacturer. Replace LED fixtures with like fixtures. Roll-In...
  • Page 52: Repairing Aluminum Coils

    REPAIRING ALUMINUM COIL The aluminum coils used in Hussmann merchandisers may be easily repaired in the field. Materials are available from local refrigeration wholesalers. Hussmann recommends the following solders and technique: Solders Aladdin Welding Products Inc. P.O. Box 7188 1300 Burton St.
  • Page 53 Please include the model and Please include the model and serial number of the product. serial number of the product. Hussmann Corporation, Corporate Headquarters: Bridgeton, Missouri, U.S.A. 63044-2483 Hussmann Corporation, Corporate Headquarters: Bridgeton, Missouri, U.S.A. 63044-2483 01 October 2012 01 October 2012 Roll-In HUSSMANN CORPORATION •...
  • Page 54 Hussmann Corporation 12999 St. Charles Rock Road Bridgeton, MO 63044-2483 www.hussmann.com...

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