Related Manuals for Hussmann Innovator
Summary of Contents for Hussmann Innovator
- Page 1 ® INNOVATOR INNOVATOR II REACH-IN GLASS DOOR INSTALLATION & SERVICE MANUAL P/N 0425683F September 2006...
-
Page 2: Table Of Contents
12999 St. Charles Rock Road • Bridgeton, MO 63044-2483 ® ® U.S. & Canada 1-800-922-1919 • Mexico 1-800-522-1900 HUSSMANN CORPORATION, BRIDGETON, MO 63044-2483 U.S.A. Table of Contents Lamp Replacement (Center Mullion) . . . 11 Lamp Replacement (End Mullion) ..13 Ballast Replacement . -
Page 3: General
Any claim for loss or damage must be made to the carrier. The carrier will provide any necessary inspection reports and/or claim forms. HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 U.S.A. • WWW.HUSSMANN.COM NEW INSTALLATIONS Untape the doors and remove the shipping braces located at top and bottom of the doors. -
Page 4: Adjusting Door Sag
This is not a warranty issue or defect. Before and After Gasket Conditioning HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 U.S.A. • WWW.HUSSMANN.COM Follow this procedure to ensure gaps close and gaskets seal properly: 1. -
Page 5: Replacing Doors
Hold the hinge pin with a 1/2 in. (13 mm) open end wrench to keep it from spinning out and stripping the socket. See Figure 3. HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 U.S.A. • WWW.HUSSMANN.COM P/N 0425683F Screwdriver Lift up... - Page 6 90 degrees to access the screws. Figure 5. Removing the Heater Terminal Plug HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 U.S.A. • WWW.HUSSMANN.COM 4. Use a flat blade screwdriver as shown in Figure 6 to lift the door retainer over the shoulder screw.
-
Page 7: Replacing Door Hinge Spring
Figure 8. Note that there are right-hand and left- hand hinge spring assemblies. Figure 8. Replacing Door Hinge Spring Assembly HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 U.S.A. • WWW.HUSSMANN.COM REPLACING MAGNETIC GASKET Carefully remove the old gasket from the groove in the back of the door, Figure 9. -
Page 8: Restoring Gasket Seal
Sub-divide again Sub-divide Middle Locations Figure 10. Sequence for Installing New Gasket HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 U.S.A. • WWW.HUSSMANN.COM RESTORING GASKET SEAL Occasionally, a crimped or damaged gasket can cause gaps in the seal (Figure 11), leading to frost formation on the doors. - Page 9 (from the inside) and pull the gasket skirt toward the mullion. HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 U.S.A. • WWW.HUSSMANN.COM Direct the hot air through the gap between the gasket and mullion. Back-Light...
-
Page 10: Door Handle Replacement
Verify that the gasket seals. If not, repeat the process. If the gasket rolls it must be replaced. HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 U.S.A. • WWW.HUSSMANN.COM Use a soft cloth or paper towels, and a mild soap and water solution to thoroughly clean the gasket. -
Page 11: Frame Heater Replacement
As shown in Figure 17(B), use a second putty Figure 17. Removing Door Wireway Covers HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 U.S.A. • WWW.HUSSMANN.COM knife or flat head screwdriver to hold up the cover. Pry the remainder of the section up, using putty knife only, until the entire cover is off and the frame heater inside the door frame is exposed. - Page 12 Figure 18. Replacing Door Frame Heaters HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 U.S.A. • WWW.HUSSMANN.COM Once the heater wire is connected, check resist- ance (ohm reading) before replacing wireway covers. This will ensure that heater wire was not broken during installation.
-
Page 13: Lamp Replacement (Center Mullion)
Innovator II doors have anti-arc ballast. When re-starting lamps, turn power off then on. HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 U.S.A. • WWW.HUSSMANN.COM 2. Disengage the diffuser clips from the mullion by squeezing the diffuser cover at the clips. Two hands may be required as shown in Figure 19. - Page 14 4. Pull the top lamp-holder out of the lamp- holder bracket as shown below. Pull lamp-holder HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 U.S.A. • WWW.HUSSMANN.COM 5. Next, remove the lamp-holder from the lamp and pull the lamp out of the bottom lamp-holder. Remove lamp-holder 6.
-
Page 15: Lamp Replacement (End Mullion)
Figure 21. Removing Diffuser from End Mullion Lamp 3. Pull the top lamp-holder out of the lamp-holder bracket. HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 U.S.A. • WWW.HUSSMANN.COM WARNING Always disconnect the electrical power at the main disconnect when servicing or replacing any electrical component. -
Page 16: Heater Harnesses
P/N 0425683F ® Frame Heater Terminal Block Door Heater Harness Typical Low Temperature Frames Frame Heater Terminal Block Typical Medium Temperature Frames Heater Harnesses HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 U.S.A. • WWW.HUSSMANN.COM... -
Page 17: Wiring Diagrams
Innovator Door Installation and Service Instruction HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 U.S.A. • WWW.HUSSMANN.COM P/N 0425683F Two lamp wiring has a red wire from each lamp spliced together and returning to the ballast. Two blue wires and one red wire go to the ballast as a group from each lamp. - Page 18 Note that one lamp goes to top 3 pins, second lamp goes to bottom 3 pins, with a common connection between. HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 U.S.A. • WWW.HUSSMANN.COM...
-
Page 19: Replacement Parts Chart
Handle Socket, Top Hinge Handle, Standard Binder Post Screw,#6x5/8 Oval Head SMB Closer, Door Molding, Molding, Joint HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 U.S.A. • WWW.HUSSMANN.COM Bushing, Screw, Bottom Socket Hinge Pin Retainer Socket, Bottom Hinge Screw, Pin, Top Hinge... -
Page 20: Replacement Parts List
Cover–Wireway 4 & 5 Door Top Rh Black (Bottom Lh) Cover–Wireway 4 & 5 Door Top Rh Gray (Bottom Lh) Cover–Wireway 4 & 5 Door Top Rh 311 Pearl (Bottom Lh) HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 U.S.A. • WWW.HUSSMANN.COM Parts List Aftermarket Part No. - Page 21 Door–Innovator Low Temp Black Rh — Standard Door–Innovator Low Temp Gray Lh — Standard Door–Innovator Low Temp Gray Rh — Standard Door–Innovator Low Temp 311 Pearl Lh — Standard Door–Innovator Low Temp 311 Pearl Rh — Standard HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 U.S.A. • WWW.HUSSMANN.COM...
- Page 22 Door–Innovator II Gray Rh Door–Innovator II 311 Pearl Lh Door–Innovator II 311 Pearl Rh Note: Innovator II Doors are not available for RLT Door–Innovator No*Fog Black Lh — Standard Door–Innovator No*Fog Black Rh — Standard Door–Innovator No*Fog Gray Lh — Standard Door–Innovator No*Fog Gray Rh —...
- Page 23 Harness–Opposite Swing Black Harness–Opposite Swing Gray Harness–Opposite Swing 311 Pearl Heater–Frame Wire 2 Door Innovator Low Temp — Standard Heater–Frame Wire 3 Door Innovator Low Temp — Standard Heater–Frame Wire 4 Door Innovator Low Temp — Standard Heater–Frame Wire 5 Door Innovator Low Temp — Standard Heater–Frame Wire 2 Door Innovator —...
- Page 24 P/N 0425683F Description Heater–Frame Wire 2 Door Innovator II & Med Temp Heater–Frame Wire 3 Door Innovator II & Med Temp Heater–Frame Wire 4 Door Innovator II & Med Temp Heater–Frame Wire 5 Door Innovator II & Med Temp Lamp–Fluorescent F58/T8 4100K, Standard Lamp–Fluorescent F58/T8 3500K,...
- Page 25 Shield–Lamp Socket–Bottom Hinge Black Socket–Bottom Hinge Silver Socket–Top Hinge Black Socket–Top Hinge Silver Spring–Top Hinge Pin Switch–Ballast Supply Power Washer–Flat Torsion Assembly HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 U.S.A. • WWW.HUSSMANN.COM Parts List (Continued) Part No. 0458446 0458447 0428558 0428652...
- Page 26 Note that one lamp goes to top 3 pins other lamp to bottom 3 pins with a common connection between them. Please note: Neutral on top Power / Line middle Ground bottom HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 U.S.A. • WWW.HUSSMANN.COM The diagrams below may be of assistance when changing from one ballast type to another. All Blue Blue Two lamp wiring has a red wire from each lamp spliced together.
- Page 27 ® To obtain warranty information or other support, contact your Hussmann representative. Please include the model and serial number of the product. Hussmann Corporation, Corporate Headquarters: Bridgeton, Missouri, U.S.A. 63044-2483 01 July 2005...