Shell NewMotion Business Pro 2.1 Installation Manual
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Shell NewMotion Business Pro 2.1 Installation Manual

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Installation
manual
NewMotion
Business Pro
& Lite 2.1 / 2.2
Installation manual – NewMotion Business Pro & Lite 2.1 / 2.2 - 091NMEN13
EN
1

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Summary of Contents for Shell NewMotion Business Pro 2.1

  • Page 1 Installation manual NewMotion Business Pro & Lite 2.1 / 2.2 Installation manual – NewMotion Business Pro & Lite 2.1 / 2.2 - 091NMEN13...

  • Page 2: Table Of Contents

    Table of content Preface 5.3. Preparation 1.1. Original instructions 5.4. Mounting 1.2. Copyright 5.4.1. Wall mount 1.3. Disclaimer of liability 5.4.2. Pavement mount 1.4. About this document 5.4.3. Soil mount 1.5. Used symbols in this document 5.5. Electrical connection 1.6. Used abbreviations / terminology in this document 3 5.5.1.

  • Page 3: Preface

    1. Preface 1.1. Original instructions This manual has been translated into multiple languages. The original manual is written in UK English. All other language versions are translations of the original manual. 1.2. Copyright The content of this manual is protected by copyright and other intellectual property laws. The content of this manual may only be copied, modified, reproduced, translated with express written permission from The NewMotion B.V.
  • Page 4 DHCP Dynamic Host Configuration Protocol DIN-rail A DIN rail is a metal rail of a standard type widely used for mounting circuit breakers and industrial control equipment inside consumer units or distribution boards. Distribution board A component of an electricity supply system that divides an electrical power feed into subsidiary circuits, while providing a protective fuse or circuit breaker for each circuit in a common enclosure (source: Wikipedia) Dynamic Power Sharing...

  • Page 5: Safety

    2. Safety 2.1. Introduction Observe the instructions in this manual before you start working with the product. If you fail to follow the instructions from this manual you can put yourself and others in danger. Always comply with the information, such as labels and the nameplate, attached directly to the product and keep the information in a legible condition.

  • Page 6: Residual Risks

    Wear safety goggles/glasses while drilling holes to protect your eyes from dust or other particles that may damage your eyes. 2.5. Residual risks Despite the safe design and construction of the product and the prescribed protective measures, the product possesses residual risks. This manual provides safety messages to indicate these risks. The formatting and appearance of safety messages that are dedicated to a particular section or sentence is explained in chapter 1.

  • Page 7: Description Of The Product

    3. Description of the product 3.1. Main parts 1. RFID reader 4. Product details 2. LED status indicator 5. Type 2 EV plug socket and cover lid, or dummy 3. Identification label with serial number socket for tethered cable 3.2. Internal connections 1.

  • Page 8: Internal Connections For Tethered Cable

    3.2.1. Internal connections for tethered cable 1. Earthing tethered cable 5. DC fault detection module 2. Cable clamp 6. Connection DC fault detection module 3. Tethered cable inlet 7. Connector for communication with the car to 4. Tethered cable connection. Keep the same red wire order as the connection under contactor L1 = portal 1...

  • Page 9: Smart Charging Services

    Certificates IEC-61851-1 IEC-61851-22 EV-Ready 1.4 G & ZE-Ready 1.4 G IEC-62262 -> IK10 IEC-60529 -> IP54 IEC-62955 -> 6 mA DC fault protection kWh measurement MID certified A-weighted emission sound pressure level <70 dB(A) User interface Identification RFID (NFC) Mifare 13.56 MHz IEC 14443A IEC 14443B Plug &...

  • Page 10: Dynamic Power Sharing

    Option 1 Option 2 Option 3 3 . 4 . 2 . Dynamic Power Sharing The Business Line uses Dynamic Power Sharing to evenly distribute the energy consumption throughout the connected charge points. Dynamic Power Sharing sets a static maximum allowed current consumption for all the charge points within a group of a Business Pro.

  • Page 11: Creating A Project Plan

    See chapter 3.5. Creating a project plan for more information on network configuration. See chapter 6. Dynamic Power Management for Business (optional) for more information on installing the Dynamic Power Management for Business system. 3.5. Creating a project plan Before installing the Business Pro & Lite 2.1 / 2.2 charge points, set up a project plan to make sure all the charge points are installed and interconnected correctly to realise the Smart Charging services, as described in chapter 3.4.

  • Page 12: Nameplate / Markings

    Combination of daisychain and star configurations 1 Business Pro ≤40 Business Lite Lite Lite Lite Lite Lite Lite Lite Lite Lite Lite Lite Lite Lite Lite Lite • Configuration of phase rotation for each charge point, if applicable; 3.6. Nameplate / markings The product is marked in accordance with the applicable legislation requirements (see figure 8).

  • Page 13: Installation

    5. Installation 5.1. Scope of delivery/Check the contents 5.1.1. Business Pro & Lite 2.1 / 2.2 1. Charge point (1×) 7. M8 washer - small (5×) 2. Coloured grommet 10 - 22.5 mm (6×) 8. M8 × 12 mm PZ3 head bolt (5×) 3.

  • Page 14: Installation Materials (Not Provided)

    5.2. Installation materials (not provided) 5.2.1. Power cable The electrician is responsible for selecting the power cable type and size & safety components appropriate for the specific situation and according to local regulations; • Wire for the current at the maximum charging speed of the charge point under continuous load; •...

  • Page 15: Charge Point Mounting

    * The installer must select a suitable MCB to match the current setting of the charge point, taking into account MCB manufacturer specifications and EV-Ready guidelines; ** The electrician is responsible to select a suitable RCD to match the local rules and regulations. Please note that these may be different from the international rules and regulations.

  • Page 16: Preparation

    Icon Description PZ3 screwdriver. RJ45 crimp tool. Spirit level. Tape measure. This is optional. If a model type is stated above this icon, this is only optional for that specific model. Torx screwdriver (T20). Voltage tester. Caliper. 5.3. Preparation 1. Cut the power to the circuit on which you plan to install the charge point. 2.

  • Page 17: Mounting

    12 . Twist the socket lid counterclockwise and pull it from the cover (see fi gure 11 13 . Pull the cover from the casing to open the charge point and access the internal components (see fi gure 11 14 . Check if all the connected wiring and internal components of the product are properly fastened. 5 .

  • Page 18: Wall Mount

    5.4.1. Wall mount ±90 cm 1. Secure the wall bracket to a wall at the appropriate height (± 90 cm) (see figure 15). NOTICE Make sure the wall is strong enough to withstand the weight of the charge point. 2. Place the casing on the wall mount and mark the locations for the bottom fasteners (see figure 16). 3.
  • Page 19 Ø10 - 13 mm Ø13 - 15.5 mm Ø15.5 - 18 mm Ø18 - 21 mm Ø21 - 22.5 mm 5 . Remove the rear cable clamp (see fi gure 6 . Place the plastic spacers on the back of the casing (see fi gure 7 .

  • Page 20: Pavement Mount

    M8 × 12 mm Coach screw (6.3 × 70 mm) 12 . Secure the casing to the wall using 2 provided M8 × 12 mm bolts, 3 M8 washers and 2 coach screws (not provided) (see fi gure 19 ). NOTICE Secure the supplied earthing cable between the casing and the bottom right screw, if required by local rules and regulations.
  • Page 21 5 . Secure the pole to the fasteners using 4 washers and nuts (not provided) (see fi gure 22 ). 6 . Remove any excess threaded rod, if necessary. Ø10 - 13 mm Ø13 - 15.5 mm Ø15.5 - 18 mm Ø18 - 21 mm Ø21 - 22.5 mm 7 .

  • Page 22: Soil Mount

    connected to a next Business Lite charge point. If this charge point is the last in the confi guration, there is no Ethernet cable for outgoing data. M8 × 12 mm 13 . Secure the casing to the pole using 4 provided M8 × 12 mm bolts and washers (see fi gure 25 ). NOTICE Secure the supplied earthing cable between the casing and the bottom right screw.
  • Page 23 M8 × 35 mm 2 . Place the pole on the concrete base. 3 . Secure the pole to the concrete base using 4 provided M8 × 35 mm Allen bolts and washers (see fi gure 27 ). 4 . Feed the power cable and data cable(s) through the pole (see fi gure 28 ). NOTICE Check the project plan to see how many data cables are required for this charge point.
  • Page 24 Ø10 - 13 mm Ø13 - 15.5 mm Ø15.5 - 18 mm Ø18 - 21 mm Ø21 - 22.5 mm 8 . Remove the rear cable clamp (see fi gure 9 . Insert the coloured grommet matching the power cable thickness into the rear input hole (see fi gure NOTICE Use a caliper to measure the thickness of the power cable and determine the correct coloured grommet.

  • Page 25: Electrical Connection

    M8 × 12 mm 14 . Secure the casing to the pole using 4 provided M8 × 12 mm bolts and washers (see fi gure 33 ). NOTICE Secure the supplied earthing wire between the casing and the bottom right screw. 5 .
  • Page 26 5 . Insert the stripped PE, N and L1 wires into the matching terminals (see fi gure 35 ). NOTICE The L1 cable must always be connected to the grey terminal block. To make optimal use of the available power of 3-phase connections, use phase rotation when installing multiple charge points.

  • Page 27: Tethered Charging Cable

    8 . Secure the power cable in place with the cable clamp (see fi gure 39 ). 5 . 5 . 2 . Tethered charging cable 1 . Remove the front cable clamp (see fi gure 40 ). Installation manual – NewMotion Business Pro & Lite 2.1 / 2.2 - 091NMEN13...
  • Page 28 Ø10 - 13 mm Ø13 - 15.5 mm Ø15.5 - 18 mm Ø18 - 21 mm Ø21 - 22.5 mm 2 . Insert the coloured grommet matching the tethered cable thickness into the front input hole (see fi gure NOTICE Use a caliper to measure the thickness of the tethered cable and determine the correct coloured grommet.

  • Page 29: Wired Interconnection

    9 . Connect the DC fault detection module to the PCB (see fi gure 43 ). 5 . 6 . Wired interconnection 1 . Take the Ethernet cable for incoming data coming from the left grommet, as seen from the front. NOTICE For Business Pro charge points: Check the project plan to see if the Business Pro charge point is connected to the backoffi ce via Ethernet cable or cellular connection.
  • Page 30 7 . Plug the Ethernet cable for incoming data into the left Ethernet port of the charge point (see fi gure 45 ). 8 . Repeat steps 2 - 6 for the Ethernet cable for outgoing data coming from the right grommet, as seen from the front. NOTICE For Business Lite charge points: Check the project plan to see if the Business Lite charge point is connected to a next Business Lite charge point.

  • Page 31: Finishing Installation

    5 . 7 . Finishing installation NOTICE If there is no tethered cable installed, insert the black grommet in the front cable inlet (see fi gure 47 ). M4 × 12 mm 2 . Ensure that the rubber seal on the edge of the casing is properly in place. 3 .
  • Page 32 M4 × 20 mm 5. Place the grey lid slightly tilted counterclockwise into the socket hole on the cover (see figure 49). NOTICE In case you have installed the tethered charging cable, place the dummy socket instead. 6. Secure the grey lid to the cover by hand with a provided M4 × 20 mm Torx bolt, using a T20 screwdriver (see figure 50).

  • Page 33: Dynamic Power Management For Business (Optional)

    6. Dynamic Power Management for Business (optional) If the customer has purchased Dynamic Power Management for Business (DPM for Business) along with the charge point, install the DPM for Business equipment in the distribution board, following the steps below. If the DPM for Business equipment is not included in the project plan, proceed to chapter 7.
  • Page 34 Compatible charge point models Business Pro 2.2 (Cable) 09 1 _ _ _ _ _ Business Lite 2.2 (Cable) 09 0 _ _ _ _ _ Business Pro 2.1 (Cable) 09 1 _ _ _ _ _ Business Lite 2.1 (Cable) 09 0 _ _ _ _ _ Business Pro 2.0 (Cable) 08 1 _ _ _ _ _...

  • Page 35: Rogowski Current Sensor

    Conductor wire cross section 0.2 - 6 mm2 Solid 0.2 - 4 mm2 Flexible 26 - 14 AWG Torque (Nm) 0.5 - 0.6 Nm 6.2.2. Rogowski current sensor General Insulation Double insulation Rated insulation voltage 1000 V AC (RMS CAT III) 600 V AC (RMS CAT IV) Basic accuracy <...
  • Page 36 1 . Locate the main grid connection of the building, from which all energy consumption of the entire building is taken (see fi gure 51 ). 2 . Mount the EMpro power meter on a free slot on a DIN-rail in the distribution board near the main grid connection (see fi gure 52 ).
  • Page 37 MAX 16A N(L) V1 V2 V3 VN L1’ L2’ L3’ N’ PE’ 4 . Insert the wires for the power supply into the connectors on the bottom of the EMpro power meter (see fi gure 54 ). 5 . Connect the EMpro power meter to a present circuit breaker in the distribution board (see fi gure 54 ). NOTICE The power supply must comply with the specifi cations as stated in chapter 3 .

  • Page 38: Connecting The Business Pro Charge Point To The Empro Power Meter

    NOTICE Make sure to match L1, L2 and L3 of the grid connection with L1, L2 and L3 on the EMpro power meter. The EMpro power meter is now installed and prepared for connection to the charge point. 6.4. Connecting the Business Pro charge point to the EMpro power meter Connect the charge point to the EMpro power meter on the distribution board following the steps below.
  • Page 39 7 . Plug the RJ45 connector into the data port on the bottom of the EMpro power meter (see fi gure 57 ). 8 . Connect the EMpro power meter to the Business Pro charge point in one of the following three confi gurations. NOTICE Check the project plan for the correct interconnection confi guration for the EMpro power meter.
  • Page 40 Combination of daisychain and star configurations 1 Pro ≤40 Lites EMpro ≤16A Lite Lite Lite Lite Lite Lite Lite Lite Lite Lite Lite Lite Lite Lite Lite Installation manual – NewMotion Business Pro & Lite 2.1 / 2.2 - 091NMEN13...

  • Page 41: Commissioning

    7. Commissioning 7.1. Configuration Every group of interconnected charge points consists of one Business Pro charge point and up to 40 Business Lite charge points. It is important to identify this charge point in every group. This charge point manages all the connected Lite charge points.

  • Page 42: Checks Before Commissioning

    7.2. Checks before commissioning 1. Check if all screws and connections are securely fastened; 2. Check if all phase wires are properly connected; 3. Check if the data cables are properly wired, using a network cable tester; 4. Measure the power quality on the MCB, RCD or RCBO in the distribution board, before turning on the protection device of the charge point.

  • Page 43: Explanation Of The Led Colors

    7.5.3. Explanation of the LED colors An electric vehicle is connected and fully charged, or scheduled to be charged An electric vehicle is connected, but not charging An electric vehicle is connected and charging The charge token is not accepted The charge point is in an error state Flashing green Rebooting procedure or software update procedure for charge point.

  • Page 44: Troubleshooting

    8. Troubleshooting 6 WARNING - Troubleshooting must be carried out by a trained electrician who works in accordance with all relevant local laws and regulations. - The charge point is connected to the electricity grid and even if the equipment is switched off, hazardous voltages may be present at the input terminals.
  • Page 45 Problem Possible cause Solution - Low/high voltage LED light is 1 Reboot the charge point by turning it off by flipping the circuit breaker in the warning consumer unit (fuse box) and turn it back on after 20 seconds. It takes around constantly red with 5-10 minutes for the charge point to reboot.
  • Page 46 Problem Possible cause Solution - Problem with LED light is Follow steps 1-7 below: electric vehicle constantly red with 1 Reboot the charge point by turning it off by flipping the circuit breaker in the charge cable - Low/high voltage consumer unit (fuse box) and turn it back on after 20 seconds.

  • Page 47: Maintenance

    Problem Possible cause Solution Wait approximately 10 minutes for the charge point to finish rebooting. Do not LED light is flashing The charge point is purple rebooting or doing a interrupt the rebooting sequence by turning off the power. firmware upgrade. LED light is blue The charge point is No problem, the charge point is charging.

  • Page 48: Appendix A - Ec Declaration Of Conformity

    Appendix A - EC Declaration of Conformity Installation manual – NewMotion Business Pro & Lite 2.1 / 2.2 - 091NMEN13...

  • Page 49: Appendix B - Ec Declaration Of Conformity - Cable

    Appendix B - EC Declaration of Conformity - Cable Installation manual – NewMotion Business Pro & Lite 2.1 / 2.2 - 091NMEN13...

  • Page 50: Appendix C - Installation Form

    Appendix C - Installation form Installation manual – NewMotion Business Pro & Lite 2.1 / 2.2 - 091NMEN13...
  • Page 51 UK English - Original instructions | 091NMEN13 | 03/2021 Manufactured by: The New Motion B.V. Rigakade 20, 1013 BC | Amsterdam, The Netherlands +31880109500 | www.newmotion.com...

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