SYNAPTICON SOMANET Node 400 Hardware Manual
Hide thumbs
Also See for SOMANET Node 400:
- Hardware manual (224 pages) ,
- Documentation (27 pages) ,
- Installation manual (17 pages)
Subscribe to Our Youtube Channel
Related Manuals for SYNAPTICON SOMANET Node 400
Summary of Contents for SYNAPTICON SOMANET Node 400
- Page 1 SOMANET Node rev. Documentation v 4.10.2 | Built 2021-07-06 © 2021 Synapticon GmbH...
-
Page 2: Table Of Contents
1.4.1.3.4.3 Attaching a voltage divider 1.4.1.3.5 EtherCAT port 1.4.1.3.5.1 EtherCAT IN Port 1.4.1.3.5.2 EtherCAT OUT Port 1.4.1.4 Connector details and mating parts numbers 1.4.2 Mounting instructions © 2021 Synapticon GmbH | Daimlerstraße 26 | D-71101 Schönaich Documentation v 4.10.2 | Built 2021-07-06 2/67... - Page 3 1.6.4.1.1 Timing diagram for STO-function without connected brake 1.6.4.1.2 Timing diagram for STO-function with SBC-function 1.6.4.2 Truth table for digital inputs 1.6.4.3 Diagnostic functions © 2021 Synapticon GmbH | Daimlerstraße 26 | D-71101 Schönaich Documentation v 4.10.2 | Built 2021-07-06 3/67...
- Page 4 1.6.5.3 Stop category 1 (SS1) 1.6.5.3.1 Prerequisites 1.6.5.3.2 Wiring 1.6.5.3.3 Configuration 1.6.5.3.4 Verification 1.6.6 Commissioning and maintenance 1.6.6.1 Commissioning 1.6.6.2 Maintenance 1.6.7 Changelog of the safety-related documentation © 2021 Synapticon GmbH | Daimlerstraße 26 | D-71101 Schönaich Documentation v 4.10.2 | Built 2021-07-06 4/67...
-
Page 5: Somanet Node Rev
Power supply, phases and brake Encoders and IO Connector types and mating parts numbers Mounting instructions On-site installation guide (UL) LED signals Safety functions (STO-SBC) © 2021 Synapticon GmbH | Daimlerstraße 26 | D-71101 Schönaich Documentation v 4.10.2 | Built 2021-07-06 5/67... -
Page 6: Technical Specifications
10 A. **** Details for the Maximum Continuous Phase Current and the Load cycles can be found below © 2021 Synapticon GmbH | Daimlerstraße 26 | D-71101 Schönaich Documentation v 4.10.2 | Built 2021-07-06 6/67... -
Page 7: General Specifications
CISPR 11 Class B (EN 55011:2016) IEC 61000-4-6:2013 IEC 61000-4-3:2020 IEC 61000-4-2:2008 IEC 61000-4-8:2009 IEC 61800-5-1:2007 IEC 60204-1:2016 Compliance with European CE (EMC Directive 2014/30/EU) directives © 2021 Synapticon GmbH | Daimlerstraße 26 | D-71101 Schönaich Documentation v 4.10.2 | Built 2021-07-06 7/67... -
Page 8: Maximum Values
The maximum continuous output power and phase currents are highly dependent on the cooling situation. Please refer to our Thermal mounting considerations for details. © 2021 Synapticon GmbH | Daimlerstraße 26 | D-71101 Schönaich Documentation v 4.10.2 | Built 2021-07-06 8/67... -
Page 9: Load Cycle
25% when using a SOMANET Node variant with directly soldered power wires or up to 100% if the mounting plate is actively cooled additionally. Please contact support@synapticon.com for details. © 2021 Synapticon GmbH | Daimlerstraße 26 | D-71101 Schönaich Documentation v 4.10.2 | Built 2021-07-06 9/67... -
Page 10: Downloads
DECLARATION OF CONFORMITY SOMANET NODE SAFETY EC-TYPE EXAMINATION SOMANET NODE SAFETY CERTIFICATE SOMANET NODE SAFETY 1.2.2 CAD Files 3D MODEL SOMANET NODE 3D MODEL SOMANET NODE SAFETY © 2021 Synapticon GmbH | Daimlerstraße 26 | D-71101 Schönaich Documentation v 4.10.2 | Built 2021-07-06 10/67... -
Page 11: Hardware Diagrams
1 .3 Hardware Diagrams Due to the modular nature of SOMANET Node, the hardware diagrams of each module are listed separately. 1.3.1 EtherCAT module © 2021 Synapticon GmbH | Daimlerstraße 26 | D-71101 Schönaich Documentation v 4.10.2 | Built 2021-07-06 11/67... -
Page 12: Processor Module
Hardware Manuals / SOMANET Node / SOMANET Node rev. E.1 1.3.2 Processor module © 2021 Synapticon GmbH | Daimlerstraße 26 | D-71101 Schönaich Documentation v 4.10.2 | Built 2021-07-06 12/67... -
Page 13: Drive Module
Hardware Manuals / SOMANET Node / SOMANET Node rev. E.1 1.3.3 Drive module © 2021 Synapticon GmbH | Daimlerstraße 26 | D-71101 Schönaich Documentation v 4.10.2 | Built 2021-07-06 13/67... -
Page 14: Installation Guide
Hardware Manuals / SOMANET Node / SOMANET Node rev. E.1 1 .4 Installation Guide This manual will guide you through the basic steps to get your SOMANET Node 400/1000/2000 EtherCAT running. Attention When dealing with electronic devices, always consider... -
Page 15: Wiring Instructions
1 .4.1 Wiring instructions 1.4.1.1 Overview of connectors Power supply, phases and brake Encoders and IO Connector types and mating parts numbers © 2021 Synapticon GmbH | Daimlerstraße 26 | D-71101 Schönaich Documentation v 4.10.2 | Built 2021-07-06 15/67... -
Page 16: Power Supply, Phases And Brake
Drive may be damaged beyond repair! Terminal Phase A Phase B Phase C Phase D - Brake output 0-48 V PWM © 2021 Synapticon GmbH | Daimlerstraße 26 | D-71101 Schönaich Documentation v 4.10.2 | Built 2021-07-06 16/67... -
Page 17: Notes About Choosing The Supply Voltage
Due to voltage drop from power supply to the servo drive is it not recommended to supply the servo drive at absolute minimal voltages. If your system does not run at 12 V, increasing this value slightly may be necessary. © 2021 Synapticon GmbH | Daimlerstraße 26 | D-71101 Schönaich Documentation v 4.10.2 | Built 2021-07-06 17/67... -
Page 18: Using A Pelv Or Selv Power Supply
In case you are running several servo drives behind a contactor, please use an uni-directional TVS diode on each drive because of the inductances of the wiring. © 2021 Synapticon GmbH | Daimlerstraße 26 | D-71101 Schönaich Documentation v 4.10.2 | Built 2021-07-06 18/67... -
Page 19: Connecting A Brake
Ground of the 48V supply to the pin 5 of the Main Supply connector if they fit in there. © 2021 Synapticon GmbH | Daimlerstraße 26 | D-71101 Schönaich Documentation v 4.10.2 | Built 2021-07-06 19/67... - Page 20 Hardware Manuals / SOMANET Node / SOMANET Node rev. E.1 Important Please make sure the servo drive is properly grounded. You can connect the heatsink to ground. © 2021 Synapticon GmbH | Daimlerstraße 26 | D-71101 Schönaich Documentation v 4.10.2 | Built 2021-07-06 20/67...
-
Page 21: Encoders And Io
** This is a 5 V supply that can provide up to 250 mA for external use. The supply is protected against short to ground and keeps the current below 400 mA in a continuous short. © 2021 Synapticon GmbH | Daimlerstraße 26 | D-71101 Schönaich Documentation v 4.10.2 | Built 2021-07-06 21/67... - Page 22 *** This is a 5 V supply that can provide up to 250 mA for external use. The supply is protected against short to ground and keeps the current below 400 mA in a continuous short. © 2021 Synapticon GmbH | Daimlerstraße 26 | D-71101 Schönaich Documentation v 4.10.2 | Built 2021-07-06 22/67...
-
Page 23: Encoder Port 3 / Digital Io
*** This is a +5 V supply that can provide up to 250 mA for external use. The supply is protected against short to ground and keeps the current below 400mA in a continuous short. © 2021 Synapticon GmbH | Daimlerstraße 26 | D-71101 Schönaich Documentation v 4.10.2 | Built 2021-07-06 23/67... -
Page 24: Analog In
Analog input 3 (0x2403) Analog Input 3 + Differential ±5 V Analog input 3 (0x2403) Analog Input 4 - Differential ±5 V Analog input 4 (0x2404) © 2021 Synapticon GmbH | Daimlerstraße 26 | D-71101 Schönaich Documentation v 4.10.2 | Built 2021-07-06 24/67... -
Page 25: Analog Input Specification
Any voltage out of this range in,N between the negative input damages the analog input’s circuitry. pin and GND. 27.2kΩ Internal input resistance Error Error in ticks © 2021 Synapticon GmbH | Daimlerstraße 26 | D-71101 Schönaich Documentation v 4.10.2 | Built 2021-07-06 25/67... -
Page 26: Analog Input Resistance
GND. circuitry. 20.4kΩ Internal input resistance Error Error in ticks 1.4.1.3.4.2 Analog input resistance 1.4.1.3.4.2.1 Differential 1.4.1.3.4.2.2 Single-ended © 2021 Synapticon GmbH | Daimlerstraße 26 | D-71101 Schönaich Documentation v 4.10.2 | Built 2021-07-06 26/67... -
Page 27: Attaching A Voltage Divider
The image below depicts how to connect an RTD sensor resistance using the single-ended analog input. The internal resistance R of the single-ended analog input is 20.4 kΩ and it is connected in parallel to the RTD sensor. © 2021 Synapticon GmbH | Daimlerstraße 26 | D-71101 Schönaich Documentation v 4.10.2 | Built 2021-07-06 27/67... -
Page 28: Ethercat Port
Differential transmit pair, negative line Shield Differential receive pair, positive line Differential receive pair, negative line * Pin 1 is on left © 2021 Synapticon GmbH | Daimlerstraße 26 | D-71101 Schönaich Documentation v 4.10.2 | Built 2021-07-06 28/67... -
Page 29: Ethercat Out Port
Differential transmit pair, negative line Shield Differential receive pair, positive line Differential receive pair, negative line * Pin 1 is on left © 2021 Synapticon GmbH | Daimlerstraße 26 | D-71101 Schönaich Documentation v 4.10.2 | Built 2021-07-06 29/67... -
Page 30: Connector Details And Mating Parts Numbers
** Housing only. Please ensure to only use shielded cables for EtherCAT communication! Please also check out our dedicated EtherCAT node to PC cable which is specifically designed for this purpose. © 2021 Synapticon GmbH | Daimlerstraße 26 | D-71101 Schönaich Documentation v 4.10.2 | Built 2021-07-06 30/67... -
Page 31: Mounting Instructions
It will be subject to free convection cooling. The available continuous currents can be further increased when adding active cooling (fan). 2.b Application Integration Defined by Geometry © 2021 Synapticon GmbH | Daimlerstraße 26 | D-71101 Schönaich Documentation v 4.10.2 | Built 2021-07-06 31/67... - Page 32 A similarly bad cooling situation will be created if the node is mounted to a structure with poor thermal conductivity, in particular structures made of plastic. * The continuous phase current given in the specsheet provided by Synapticon assumes this kind of boundary condition with a 200 x 150 x 20 mm aluminum mounting plate.
-
Page 33: Dimensions
Hardware Manuals / SOMANET Node / SOMANET Node rev. E.1 1.4.2.3 Dimensions Note The safety version of Node has a different geometry which you can find here © 2021 Synapticon GmbH | Daimlerstraße 26 | D-71101 Schönaich Documentation v 4.10.2 | Built 2021-07-06 33/67... -
Page 34: Interference With Magnetic Fields
3. Beside the motor but shielded from the motor’s magnetic field with a plate consisting of a magnetic shielding material such as steel or Mu-Metal. © 2021 Synapticon GmbH | Daimlerstraße 26 | D-71101 Schönaich Documentation v 4.10.2 | Built 2021-07-06 34/67... - Page 35 Hardware Manuals / SOMANET Node / SOMANET Node rev. E.1 That’s it! The next step is commissioning and tuning your drive: Commissioning and tuning with OBLAC Drives © 2021 Synapticon GmbH | Daimlerstraße 26 | D-71101 Schönaich Documentation v 4.10.2 | Built 2021-07-06 35/67...
-
Page 36: On-Site Installation Guide (Ul)
The following fuse has been tested and approved by UL according to the requirements of UL 61800-5-1: Manufacturer Littelfuse Product designation JLLN050.T JDDZ/7 Class Cat. No. JLLN, 558 300V 160V Interrupt Rating (IR) 20kA (@160Vdc) I nominal © 2021 Synapticon GmbH | Daimlerstraße 26 | D-71101 Schönaich Documentation v 4.10.2 | Built 2021-07-06 36/67... -
Page 37: Field Wiring Terminal Marking
Integral solid state short circuit protection does not provide branch circuit protection. Branch circuit protection must be provided in accordance with the Canadian Electrical Code, part I. © 2021 Synapticon GmbH | Daimlerstraße 26 | D-71101 Schönaich Documentation v 4.10.2 | Built 2021-07-06 37/67... -
Page 38: Downloads
Motor overtemperature sensing is not provided and must be provided in the field. 1.4.3.3 Downloads CERTIFICATE OF COMPLIANCE UL-LISTED SOMANET NODE CERTIFICATE OF COMPLIANCE UL-RECOGNIZED SOMANET NODE © 2021 Synapticon GmbH | Daimlerstraße 26 | D-71101 Schönaich Documentation v 4.10.2 | Built 2021-07-06 38/67... -
Page 39: Led Signals
SOMANET Node has several LEDs that show the servo drive’s state or indicate errors. 1.5.1.1 Legend Symbol Explanation Constantly luminous Single flashes (1 pulse per second) Slow blinking (3 pulses per second) © 2021 Synapticon GmbH | Daimlerstraße 26 | D-71101 Schönaich Documentation v 4.10.2 | Built 2021-07-06 39/67... -
Page 40: Core Led
CiA 402 State Switch Ready Switched Operation Quick Fault Ready Enabled Stop Disabled Switch Fault Switch Reaction BOOT INIT PREOP EtherCAT State SAFEOP © 2021 Synapticon GmbH | Daimlerstraße 26 | D-71101 Schönaich Documentation v 4.10.2 | Built 2021-07-06 40/67... -
Page 41: Bootloader
LED 3: Red LED 4: Explanation Green No error Watchdog ticks fault Dead-time fault Phase A Dead-time fault Phase B Dead-time fault Phase C © 2021 Synapticon GmbH | Daimlerstraße 26 | D-71101 Schönaich Documentation v 4.10.2 | Built 2021-07-06 41/67... -
Page 42: Com Led
ACT is blinking when there are transmissions on either OUT or IN. If none of the LEDs are active, check if the EtherCAT cables are connected properly. © 2021 Synapticon GmbH | Daimlerstraße 26 | D-71101 Schönaich Documentation v 4.10.2 | Built 2021-07-06 42/67... -
Page 43: Somanet Node Safety (Original Instructions)
Specifications of the safety functions Setup of the safety functions Using the safety functions © 2021 Synapticon GmbH | Daimlerstraße 26 | D-71101 Schönaich Documentation v 4.10.2 | Built 2021-07-06 43/67... -
Page 44: Dimensions
Hardware Manuals / SOMANET Node / SOMANET Node rev. E.1 Examples for realising safety functions Commissioning and maintenance Changelog of the safety-related documentation 1.6.1 Dimensions © 2021 Synapticon GmbH | Daimlerstraße 26 | D-71101 Schönaich Documentation v 4.10.2 | Built 2021-07-06 44/67... -
Page 45: Specifications Of The Safety Functions
Reaction time 10 ms De-activation time 10 ms Mean Time to dangerous Failure (MTTF ) 3035 years (capped to 100 years) Diagnostic coverage (DC © 2021 Synapticon GmbH | Daimlerstraße 26 | D-71101 Schönaich Documentation v 4.10.2 | Built 2021-07-06 45/67... - Page 46 Type 1 Voltage range 0-60 VDC Max. transient input voltage 80 VDC Input voltage, logic 1 15-60 V Input voltage, logic 0 0-5 V © 2021 Synapticon GmbH | Daimlerstraße 26 | D-71101 Schönaich Documentation v 4.10.2 | Built 2021-07-06 46/67...
-
Page 47: Block Diagram
This PWM controlled brake is configured by the same object as the regular brake. 1.6.2.3 Block diagram Simplified block diagram of SOMANET Node Safety: © 2021 Synapticon GmbH | Daimlerstraße 26 | D-71101 Schönaich Documentation v 4.10.2 | Built 2021-07-06 47/67... - Page 48 Hardware Manuals / SOMANET Node / SOMANET Node rev. E.1 For details of the connectors please refer to: Safety connectors © 2021 Synapticon GmbH | Daimlerstraße 26 | D-71101 Schönaich Documentation v 4.10.2 | Built 2021-07-06 48/67...
-
Page 49: Setup Of The Safety Functions
(fixed) and protected against external damage, e.g. by cable ducting, armouring, OR separate multicore cables, OR within an electrical enclosure, OR individually shielded with earth connection. © 2021 Synapticon GmbH | Daimlerstraße 26 | D-71101 Schönaich Documentation v 4.10.2 | Built 2021-07-06 49/67... -
Page 50: Connecting The Sto/Sbc Inputs
STO/SBC input 1 Extra Pin for Input 1 STO/SBC input 2 Input 2 for STO/SBC Safety GND Must be isolated from main Ground © 2021 Synapticon GmbH | Daimlerstraße 26 | D-71101 Schönaich Documentation v 4.10.2 | Built 2021-07-06 50/67... -
Page 51: Wiring Examples For The Sto/Sbc Inputs
Please note that Safety GND is an isolated signal from drive GND. 1.6.3.1.2.1 Manual switch Allows safety functions up to SIL 3, PL e, cat.3. © 2021 Synapticon GmbH | Daimlerstraße 26 | D-71101 Schönaich Documentation v 4.10.2 | Built 2021-07-06 51/67... -
Page 52: Safety Plc (Plus-Minus Output)
Allows safety functions up to SIL 3, PL e, cat.3. For example: Safety PLC output or safety sensors (e.g. Safety light curtain, safety scanner etc.) © 2021 Synapticon GmbH | Daimlerstraße 26 | D-71101 Schönaich Documentation v 4.10.2 | Built 2021-07-06 52/67... -
Page 53: Connection Diagram For The Brake
GND signal to the Brake- signal of the safety circuit (SBC out) instead of the general GND. © 2021 Synapticon GmbH | Daimlerstraße 26 | D-71101 Schönaich Documentation v 4.10.2 | Built 2021-07-06 53/67... -
Page 54: Brake Power Output (Sto/Sbc)
Pin # Designation Function Brake + Brake - Note The safe brake is PWM based and can be configured with the regular brake object. © 2021 Synapticon GmbH | Daimlerstraße 26 | D-71101 Schönaich Documentation v 4.10.2 | Built 2021-07-06 54/67... -
Page 55: Connector Mating Parts And Cable Lengths
Safe digital I/O port GHR-06V-S SSHL-002T- 0.05-0.13mm² / AWG P0.2 30-26 Please observe the maximum allowed cable lengths: Connection Maximum wire length STO-SBC 30 m © 2021 Synapticon GmbH | Daimlerstraße 26 | D-71101 Schönaich Documentation v 4.10.2 | Built 2021-07-06 55/67... -
Page 56: Using The Safety Functions
To prevent damaging the brake, a Safe Stop Category 1 (SS1) is recommended. 1.6.4.1 Timing diagrams 1.6.4.1.1 Timing diagram for STO-function without connected brake © 2021 Synapticon GmbH | Daimlerstraße 26 | D-71101 Schönaich Documentation v 4.10.2 | Built 2021-07-06 56/67... -
Page 57: Timing Diagram For Sto-Function With Sbc-Function
Hardware Manuals / SOMANET Node / SOMANET Node rev. E.1 1.6.4.1.2 Timing diagram for STO-function with SBC-function © 2021 Synapticon GmbH | Daimlerstraße 26 | D-71101 Schönaich Documentation v 4.10.2 | Built 2021-07-06 57/67... - Page 58 Hardware Manuals / SOMANET Node / SOMANET Node rev. E.1 © 2021 Synapticon GmbH | Daimlerstraße 26 | D-71101 Schönaich Documentation v 4.10.2 | Built 2021-07-06 58/67...
-
Page 59: Truth Table For Digital Inputs
In case a fault has been detected, the drive will stay in fault state until manual reset has been given and the brake is closed. © 2021 Synapticon GmbH | Daimlerstraße 26 | D-71101 Schönaich Documentation v 4.10.2 | Built 2021-07-06 59/67... -
Page 60: Resetting Diagnostic Faults
This way an equivalent of SS1 with time monitoring is implemented. © 2021 Synapticon GmbH | Daimlerstraße 26 | D-71101 Schönaich Documentation v 4.10.2 | Built 2021-07-06 60/67... - Page 61 (e.g. modifying the motor cabling), the servo drive shall be completely isolated from mains supply with a mechanical switch. © 2021 Synapticon GmbH | Daimlerstraße 26 | D-71101 Schönaich Documentation v 4.10.2 | Built 2021-07-06 61/67...
-
Page 62: Examples For Realising Safety Functions
(restarting can be done with a non-safety PLC). Attention IEC 60204-1:2016 requires “reset shall not initiate a restart” regarding emergency stop. © 2021 Synapticon GmbH | Daimlerstraße 26 | D-71101 Schönaich Documentation v 4.10.2 | Built 2021-07-06 62/67... -
Page 63: Stop Category 1 (Ss1)
It is necessary to use a momentary switch for Reset/Start function to fulfill the requirement regarding emergency stop “The reset of the emergency stop command shall not restart the machinery.” © 2021 Synapticon GmbH | Daimlerstraße 26 | D-71101 Schönaich Documentation v 4.10.2 | Built 2021-07-06 63/67... -
Page 64: Wiring
Configure the time according to your application. The delay time should be longer than the maximum deceleration time of the application. . Ramp time (in SOMANET) Configure the Quick stop deceleration (0x6085) according to your application. © 2021 Synapticon GmbH | Daimlerstraße 26 | D-71101 Schönaich Documentation v 4.10.2 | Built 2021-07-06 64/67... -
Page 65: Verification
You can find the values for SOMANET Node Safety here. Commissioning Test and validate the safety functions before taking the system is put into operation. © 2021 Synapticon GmbH | Daimlerstraße 26 | D-71101 Schönaich Documentation v 4.10.2 | Built 2021-07-06 65/67... -
Page 66: Commissioning And Maintenance
SIL 3 , PL e / category 3 The maintenance test can be done by activating STO/SBC function through STO-SBC inputs and observe the reaction of the system. © 2021 Synapticon GmbH | Daimlerstraße 26 | D-71101 Schönaich Documentation v 4.10.2 | Built 2021-07-06 66/67... -
Page 67: Changelog Of The Safety-Related Documentation
2020-04- Add example “Wiring for a Safe Stop 1” 3.0.1 Update Remove Feedback Output from table 2020-04- 3.1.1 Update Correct truth table 2020-05- © 2021 Synapticon GmbH | Daimlerstraße 26 | D-71101 Schönaich Documentation v 4.10.2 | Built 2021-07-06 67/67...
Need help?
Do you have a question about the SOMANET Node 400 and is the answer not in the manual?
Questions and answers