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Related Manuals for SYNAPTICON SOMANET Node Series
Summary of Contents for SYNAPTICON SOMANET Node Series
- Page 1 SOMANET Node rev. Documentation v 3.2.0 | Build: 2020-05-25 © 2020 Synapticon GmbH...
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Page 2: Table Of Contents
1.3.2.2 Thermal mounting considerations 1.3.2.3 Dimensions 1.3.2.4 Interference with magnetic fields 1.3.2.5 Downloads 1.3.3 On-site installation guide 1.3.3.1 Field wiring terminal marking 1.4 LED signals © 2020 Synapticon GmbH | Daimlerstraße 26 | D-71101 Schönaich Documentation v 3.2.0 | Build: 2020-05-25 2/60... - Page 3 1.5.7.2 Truth table for digital inputs 1.5.7.3 Diagnostic functions 1.5.7.3.1 Fault diagnostics 1.5.7.3.2 Fault reaction 1.5.7.3.3 Resetting diagnostic faults 1.5.7.4 STO-SBC status register © 2020 Synapticon GmbH | Daimlerstraße 26 | D-71101 Schönaich Documentation v 3.2.0 | Build: 2020-05-25 3/60...
- Page 4 1.5.9.2 Stop category 1 emergency stop (Safe stop 1) 1.5.9.2.1 Prerequisites 1.5.9.2.2 Wiring 1.5.9.2.3 Configuration 1.5.9.2.4 Verification 1.5.9.3 Prevention of unexpected start-up 1.5.10 Changelog of the safety-related documentation © 2020 Synapticon GmbH | Daimlerstraße 26 | D-71101 Schönaich Documentation v 3.2.0 | Build: 2020-05-25 4/60...
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Page 5: Somanet Node Rev
Using the safety functions Examples for realising safety functions Emergency stop Safe Stop 1 Prevention of unexpected start-up Commissioning and maintenance Changelog of the safety-related documentation © 2020 Synapticon GmbH | Daimlerstraße 26 | D-71101 Schönaich Documentation v 3.2.0 | Build: 2020-05-25 5/60... -
Page 6: Technical Specifications
*** This is a fourth phase that can also be used for other purposes (see Manually controlling phase D voltage) it has a maximum current of 10 A. © 2020 Synapticon GmbH | Daimlerstraße 26 | D-71101 Schönaich Documentation v 3.2.0 | Build: 2020-05-25 6/60... -
Page 7: General Specifications
DC-BUS Voltage, DC-BUS current, Phase Voltage, Phase current (two phases measured, one computed), Temperature [1] Currently not supported by our standard software. Can be developed upon request, please contact sales@synapticon.com © 2020 Synapticon GmbH | Daimlerstraße 26 | D-71101 Schönaich Documentation v 3.2.0 | Build: 2020-05-25 7/60... - Page 8 Special care must be taken when the servo drive is actively cooled below ambient temperature. © 2020 Synapticon GmbH | Daimlerstraße 26 | D-71101 Schönaich Documentation v 3.2.0 | Build: 2020-05-25 8/60...
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Page 9: Hardware Diagrams
1 .2 Hardware Diagrams Due to the modular nature of SOMANET Node, the hardware diagrams of each module are listed separately. 1.2.1 EtherCAT module © 2020 Synapticon GmbH | Daimlerstraße 26 | D-71101 Schönaich Documentation v 3.2.0 | Build: 2020-05-25 9/60... -
Page 10: Processor Module
Hardware Manuals / SOMANET Node / SOMANET Node rev. E.1 1.2.2 Processor module © 2020 Synapticon GmbH | Daimlerstraße 26 | D-71101 Schönaich Documentation v 3.2.0 | Build: 2020-05-25 10/60... -
Page 11: Drive Module
Hardware Manuals / SOMANET Node / SOMANET Node rev. E.1 1.2.3 Drive module © 2020 Synapticon GmbH | Daimlerstraße 26 | D-71101 Schönaich Documentation v 3.2.0 | Build: 2020-05-25 11/60... -
Page 12: Installation Guide
After you have successfully set up your servo drive you can proceed to commission and tune your drive: Commissioning and tuning with OBLAC Drives © 2020 Synapticon GmbH | Daimlerstraße 26 | D-71101 Schönaich Documentation v 3.2.0 | Build: 2020-05-25 12/60... -
Page 13: Wiring Instructions
1 .3.1 Wiring instructions 1.3.1.1 Overview of connectors Power supply, phases and brake Encoders and IO Connector types and mating parts numbers © 2020 Synapticon GmbH | Daimlerstraße 26 | D-71101 Schönaich Documentation v 3.2.0 | Build: 2020-05-25 13/60... -
Page 14: Power Supply, Phases And Brake
Phase D - Brake output 0-48 V PWM Ground Main Power Supply 12-48 V Optional Logic Ground Optional Logic Supply 12-24 V * © 2020 Synapticon GmbH | Daimlerstraße 26 | D-71101 Schönaich Documentation v 3.2.0 | Build: 2020-05-25 14/60... -
Page 15: Notes About Choosing The Supply Voltage
If a SELV is used, it’s possible that the isolation from the earth can be violated through our drive (e.g. through heatsink or mechanical mountings) and the supply becomes PELV. © 2020 Synapticon GmbH | Daimlerstraße 26 | D-71101 Schönaich Documentation v 3.2.0 | Build: 2020-05-25 15/60... -
Page 16: Warning About Using Contactors Behind The Power Supply
In case you are running several servo drives behind a contactor, please use an uni-directional TVS diode on each drive because of the inductances of the wiring. © 2020 Synapticon GmbH | Daimlerstraße 26 | D-71101 Schönaich Documentation v 3.2.0 | Build: 2020-05-25 16/60... -
Page 17: Connecting A Brake
Please make sure the servo drive is properly grounded. You can connect the heatsink to ground. Please make sure the servo drive is properly grounded. You can connect the heatsink to ground. © 2020 Synapticon GmbH | Daimlerstraße 26 | D-71101 Schönaich Documentation v 3.2.0 | Build: 2020-05-25 17/60... -
Page 18: Encoders And Io
** This is a 5 V supply that can provide up to 250 mA for external use. The supply is protected against short to ground and keeps the current below 400 mA in a continuous short. © 2020 Synapticon GmbH | Daimlerstraße 26 | D-71101 Schönaich Documentation v 3.2.0 | Build: 2020-05-25 18/60... - Page 19 *** This is a 5 V supply that can provide up to 250 mA for external use. The supply is protected against short to ground and keeps the current below 400 mA in a continuous short. © 2020 Synapticon GmbH | Daimlerstraße 26 | D-71101 Schönaich Documentation v 3.2.0 | Build: 2020-05-25 19/60...
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Page 20: Encoder Port 3 / Digital Io
The object can also be used to activate a pull-down resistor. Changes may require to powercycle the servo drive. Changes may require to powercycle the servo drive. © 2020 Synapticon GmbH | Daimlerstraße 26 | D-71101 Schönaich Documentation v 3.2.0 | Build: 2020-05-25 20/60... -
Page 21: Analog In
**** This is a 10 V supply that can provide up to 25 mA for external use. The supply is protected against short to ground and keeps the current below 100mA in a continuous short. © 2020 Synapticon GmbH | Daimlerstraße 26 | D-71101 Schönaich Documentation v 3.2.0 | Build: 2020-05-25 21/60... -
Page 22: Ethercat Port
Differential transmit pair, negative line Shield Differential receive pair, positive line Differential receive pair, negative line * Pin 1 is on left © 2020 Synapticon GmbH | Daimlerstraße 26 | D-71101 Schönaich Documentation v 3.2.0 | Build: 2020-05-25 22/60... -
Page 23: Ethercat Out Port
Differential transmit pair, negative line Shield Differential receive pair, positive line Differential receive pair, negative line * Pin 1 is on left © 2020 Synapticon GmbH | Daimlerstraße 26 | D-71101 Schönaich Documentation v 3.2.0 | Build: 2020-05-25 23/60... -
Page 24: Connector Details And Mating Parts Numbers
Please also check out our dedicated EtherCAT node to PC cable which is specifically designed for this purpose. purpose. © 2020 Synapticon GmbH | Daimlerstraße 26 | D-71101 Schönaich Documentation v 3.2.0 | Build: 2020-05-25 24/60... -
Page 25: Mounting Instructions
* The continuous phase current given in the specsheet provided by Synapticon assumes this kind of boundary condition with a 200 x 150 x 20 mm aluminum mounting plate. -
Page 26: Dimensions
The safety version of Node has a different geometry which you can find here The safety version of Node has a different geometry which you can find here © 2020 Synapticon GmbH | Daimlerstraße 26 | D-71101 Schönaich Documentation v 3.2.0 | Build: 2020-05-25 26/60... -
Page 27: Interference With Magnetic Fields
Please also consider the magnetic fields that emenate from the brake. These are the preferred arrangements: 1. At any position but shielded with a Faraday’s cage 2. Behind the motor © 2020 Synapticon GmbH | Daimlerstraße 26 | D-71101 Schönaich Documentation v 3.2.0 | Build: 2020-05-25 27/60... -
Page 28: Downloads
Mu-Metal. That’s it! The next step is commissioning and tuning your drive: Commissioning and tuning with OBLAC Drives 1.3.2.5 Downloads DOWNLOAD 3D MODEL © 2020 Synapticon GmbH | Daimlerstraße 26 | D-71101 Schönaich Documentation v 3.2.0 | Build: 2020-05-25 28/60... -
Page 29: On-Site Installation Guide
These products are intended for operation within circuits not connected directly to the supply mains (galvanically isolated from the supply, i.e. on transformer secondary). mains (galvanically isolated from the supply, i.e. on transformer secondary). © 2020 Synapticon GmbH | Daimlerstraße 26 | D-71101 Schönaich Documentation v 3.2.0 | Build: 2020-05-25 29/60... - Page 30 Motor overtemperature sensing is not provided and must be provided in the field. Motor overtemperature sensing is not provided and must be provided in the field. © 2020 Synapticon GmbH | Daimlerstraße 26 | D-71101 Schönaich Documentation v 3.2.0 | Build: 2020-05-25 30/60...
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Page 31: Led Signals
1.4.1.1 Legend Symbol Explanation Constantly luminous Single flashes (1 pulse per second) Slow blinking (3 pulses per second) Fast blinking (10 pulses per second) © 2020 Synapticon GmbH | Daimlerstraße 26 | D-71101 Schönaich Documentation v 3.2.0 | Build: 2020-05-25 31/60... -
Page 32: Core Led
CiA 402 State Switch Ready Switched Operation Quick Fault and Ready Enabled Stop Fault Disabled Switch Reaction Switch BOOT INIT PREOP EtherCAT State SAFEOP © 2020 Synapticon GmbH | Daimlerstraße 26 | D-71101 Schönaich Documentation v 3.2.0 | Build: 2020-05-25 32/60... -
Page 33: Bootloader
LED 3: Red LED 4: Green Explanation No error Watchdog ticks fault Dead-time fault Phase A Dead-time fault Phase B Dead-time fault Phase C © 2020 Synapticon GmbH | Daimlerstraße 26 | D-71101 Schönaich Documentation v 3.2.0 | Build: 2020-05-25 33/60... -
Page 34: Com Led
ACT is blinking when there are transmissions on either OUT or IN. If none of the LEDs are active, check if the EtherCAT cables are connected properly. © 2020 Synapticon GmbH | Daimlerstraße 26 | D-71101 Schönaich Documentation v 3.2.0 | Build: 2020-05-25 34/60... -
Page 35: Safety Module Rev A.3 (Original Instructions)
Specifications of the safety functions Safety connectors Wiring the safety inputs Using the safety functions Examples for realising safety functions © 2020 Synapticon GmbH | Daimlerstraße 26 | D-71101 Schönaich Documentation v 3.2.0 | Build: 2020-05-25 35/60... -
Page 36: Dimensions
Prevention of unexpected start-up Commissioning and maintenance Changelog of the safety-related documentation 1.5.1 Dimensions 1.5.2 CAD File DOWNLOAD 3D MODEL OF SOMANET NODE WITH SAFETY MODULE © 2020 Synapticon GmbH | Daimlerstraße 26 | D-71101 Schönaich Documentation v 3.2.0 | Build: 2020-05-25 36/60... -
Page 37: Downloads
Hardware Manuals / SOMANET Node / SOMANET Node rev. E.1 1.5.3 Downloads DECLARATION OF CONFORMITY SOMANET NODE SAFETY MODULE EC-TYPE EXAMINATION SOMANET NODE SAFETY MODULE CERTIFICATE SOMANET NODE SAFETY MODULE © 2020 Synapticon GmbH | Daimlerstraße 26 | D-71101 Schönaich Documentation v 3.2.0 | Build: 2020-05-25 37/60... -
Page 38: Specifications Of The Safety Functions
20 a Installation requirements Max. installation altitude 2000 m Pollution Degree PD 2 Supported Motors 1 x 3-phase BLDC-Motor and 1 active brake © 2020 Synapticon GmbH | Daimlerstraße 26 | D-71101 Schönaich Documentation v 3.2.0 | Build: 2020-05-25 38/60... - Page 39 This PWM controlled brake is configured by the same object as the regular brake. This PWM controlled brake is configured by the same object as the regular brake. © 2020 Synapticon GmbH | Daimlerstraße 26 | D-71101 Schönaich Documentation v 3.2.0 | Build: 2020-05-25 39/60...
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Page 40: Block Diagram
Hardware Manuals / SOMANET Node / SOMANET Node rev. E.1 1.5.4.3 Block diagram Simplified block diagram of servo drive with Safety Module: For details of the connectors please refer to: Safety connectors © 2020 Synapticon GmbH | Daimlerstraße 26 | D-71101 Schönaich Documentation v 3.2.0 | Build: 2020-05-25 40/60... -
Page 41: Safety Connector Pinouts And Mating Parts
1.5.5 Safety connector pinouts and mating parts 1.5.5.1 Connector Pinout 1.5.5.1.1 Safe digital I/O port Pin# Designation Function Bypass- Safety GND STO/SBC input 2 STO/SBC input 1 © 2020 Synapticon GmbH | Daimlerstraße 26 | D-71101 Schönaich Documentation v 3.2.0 | Build: 2020-05-25 41/60... -
Page 42: Safe Brake Terminal
The safe brake is PWM based and can be configured with the regular brake object. The safe brake is PWM based and can be configured with the regular brake object. © 2020 Synapticon GmbH | Daimlerstraße 26 | D-71101 Schönaich Documentation v 3.2.0 | Build: 2020-05-25 42/60... -
Page 43: Connector Types And Mating Parts Numbers
ZER-02V-S SZE-002T-P0.3 0.08-0.21 mm² / 28-24 Safe digital I/O port GHR-06V-S SSHL-002T- 0.05-0.13mm² / AWG 30- P0.2 Wiring diagrams for the digital inputs © 2020 Synapticon GmbH | Daimlerstraße 26 | D-71101 Schönaich Documentation v 3.2.0 | Build: 2020-05-25 43/60... -
Page 44: Wiring The Safety Inputs
When the safety functions are not used, it is necessary to bypass the safety module. To do so, please connect pins 1 and 6 of the safety module. © 2020 Synapticon GmbH | Daimlerstraße 26 | D-71101 Schönaich Documentation v 3.2.0 | Build: 2020-05-25 44/60... -
Page 45: Cabling Lenghts
Please note that Safety GND is an isolated signal from drive GND. 1 .5.6.3.1 Manual switch + drives Allows safety functions up to SIL 3, PL e, cat.3. © 2020 Synapticon GmbH | Daimlerstraße 26 | D-71101 Schönaich Documentation v 3.2.0 | Build: 2020-05-25 45/60... -
Page 46: Safety Plc Pm (Plus-Minus Output) + Drives
In case of multiple drive connection, ensure that the output driver has sufficient current driving In case of multiple drive connection, ensure that the output driver has sufficient current driving capability. capability. © 2020 Synapticon GmbH | Daimlerstraße 26 | D-71101 Schönaich Documentation v 3.2.0 | Build: 2020-05-25 46/60... -
Page 47: Safety Plc Pp (Plus-Plus Output) + Drives
In case of multiple drive connection, ensure that the output driver has sufficient current driving In case of multiple drive connection, ensure that the output driver has sufficient current driving capability. capability. © 2020 Synapticon GmbH | Daimlerstraße 26 | D-71101 Schönaich Documentation v 3.2.0 | Build: 2020-05-25 47/60... -
Page 48: Connection Diagram For The Brake
Brake- of the SBC out instead of a general GND Now you are ready to use the feature: Safety functions © 2020 Synapticon GmbH | Daimlerstraße 26 | D-71101 Schönaich Documentation v 3.2.0 | Build: 2020-05-25 48/60... -
Page 49: Using The Safety Functions
Hardware Manuals / SOMANET Node / SOMANET Node rev. E.1 1 .5.7 Using the safety functions 1.5.7.1 Timing diagrams 1.5.7.1.1 Timing diagram for STO-function without SBC © 2020 Synapticon GmbH | Daimlerstraße 26 | D-71101 Schönaich Documentation v 3.2.0 | Build: 2020-05-25 49/60... -
Page 50: Timing Diagram For Sto-Function With Sbc-Function
Hardware Manuals / SOMANET Node / SOMANET Node rev. E.1 1.5.7.1.2 Timing diagram for STO-function with SBC-function © 2020 Synapticon GmbH | Daimlerstraße 26 | D-71101 Schönaich Documentation v 3.2.0 | Build: 2020-05-25 50/60... -
Page 51: Truth Table For Digital Inputs
When the fault resetting was not successful, power cycle the servo drive and investigate the reason When the fault resetting was not successful, power cycle the servo drive and investigate the reason for the failure. for the failure. © 2020 Synapticon GmbH | Daimlerstraße 26 | D-71101 Schönaich Documentation v 3.2.0 | Build: 2020-05-25 51/60... -
Page 52: Sto-Sbc Status Register
(e.g. modifying the motor cabling), the servo drive shall be completely isolated from mains supply with a mechanical switch. completely isolated from mains supply with a mechanical switch. © 2020 Synapticon GmbH | Daimlerstraße 26 | D-71101 Schönaich Documentation v 3.2.0 | Build: 2020-05-25 52/60... -
Page 53: Commissioning And Maintenance
SIL 3 , PL e / category 3 The maintenance test can be done by activating STO/SBC function through STO-SBC inputs and observe the reaction of the system. © 2020 Synapticon GmbH | Daimlerstraße 26 | D-71101 Schönaich Documentation v 3.2.0 | Build: 2020-05-25 53/60... -
Page 54: Examples For Realising Safety Functions
A risk and hazard analysis is required for each application to find necessary safety functionalities and the requirements for the safety functions. Emergency stop Stop category 1 emergency stop (Safe stop 1) Prevention of unexpected start-up © 2020 Synapticon GmbH | Daimlerstraße 26 | D-71101 Schönaich Documentation v 3.2.0 | Build: 2020-05-25 54/60... -
Page 55: Emergency Stop
IEC 60204-1:2016 requires “reset shall not initiate a restart” regarding emergency stop. IEC 60204-1:2016 requires “reset shall not initiate a restart” regarding emergency stop. © 2020 Synapticon GmbH | Daimlerstraße 26 | D-71101 Schönaich Documentation v 3.2.0 | Build: 2020-05-25 55/60... -
Page 56: Stop Category 1 Emergency Stop (Safe Stop 1)
“The reset of the emergency stop command shall not restart regarding emergency stop “The reset of the emergency stop command shall not restart machinery.” machinery.” © 2020 Synapticon GmbH | Daimlerstraße 26 | D-71101 Schönaich Documentation v 3.2.0 | Build: 2020-05-25 56/60... -
Page 57: Wiring
Configure the time according to your application. The delay time should be longer than the maximum deceleration time of the application. . Ramp time (in SOMANET) Configure the Quick stop deceleration (0x6085) according to your application. © 2020 Synapticon GmbH | Daimlerstraße 26 | D-71101 Schönaich Documentation v 3.2.0 | Build: 2020-05-25 57/60... -
Page 58: Verification
You can find the values for SOMANET Node Safety here. Commissioning Tested and validate the safety functions before taking the system is put into operation. © 2020 Synapticon GmbH | Daimlerstraße 26 | D-71101 Schönaich Documentation v 3.2.0 | Build: 2020-05-25 58/60... -
Page 59: Prevention Of Unexpected Start-Up
ISO 14118. A lockable safety switch for activating the STO-SBC function is required. The function “Prevention of unexpected start-up” can be used for system maintenance activities (e.g. Repairing/cleaning activities inside hazardous areas) © 2020 Synapticon GmbH | Daimlerstraße 26 | D-71101 Schönaich Documentation v 3.2.0 | Build: 2020-05-25 59/60... -
Page 60: Changelog Of The Safety-Related Documentation
2020-04- Add example “Wiring for a Safe Stop 1” 3.0.1 Update Remove Feedback Output from table 2020-04- 3.1.1 Update Correct truth table 2020-05- © 2020 Synapticon GmbH | Daimlerstraße 26 | D-71101 Schönaich Documentation v 3.2.0 | Build: 2020-05-25 60/60...
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